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CN2876787Y - Current inductor - Google Patents

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Publication number
CN2876787Y
CN2876787Y CN 200520147099 CN200520147099U CN2876787Y CN 2876787 Y CN2876787 Y CN 2876787Y CN 200520147099 CN200520147099 CN 200520147099 CN 200520147099 U CN200520147099 U CN 200520147099U CN 2876787 Y CN2876787 Y CN 2876787Y
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magnetic core
printed circuit
circuit board
pcb
utility
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林泰山
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Taifu Computer Information Co ltd
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Taifu Computer Information Co ltd
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Abstract

一种电流感应器,包括一C型磁芯,其缺口扣于印刷电路板上,使磁芯垂直于印刷电路板设置,而印刷电路板可于磁芯内面延伸长度,以提供磁芯的良好支撑与加大焊接面积而使焊接操作容易,磁芯的前弯部对齐霍尔感应元件,霍尔感应元件并焊接至电子电路,据以达到组装快速而焊接容易与牢固的有益功效。

Figure 200520147099

A current sensor includes a C-shaped magnetic core, a notch of which is buckled on a printed circuit board so that the magnetic core is arranged perpendicular to the printed circuit board, and the printed circuit board can extend the length of the inner surface of the magnetic core to provide good support for the magnetic core and increase the welding area to facilitate welding operation. The front bend of the magnetic core is aligned with a Hall sensor element, and the Hall sensor element is welded to an electronic circuit, thereby achieving the beneficial effects of fast assembly and easy and firm welding.

Figure 200520147099

Description

电流感应器current sensor

技术领域technical field

本实用新型提供一种电流感应器,尤指一种用以将流过线圈的电流经磁芯、霍尔感应元件将电流转换成电压,其C型磁芯缺口直接扣于印刷电路板,结构坚固亦较易于施作的电流感应器。The utility model provides a current sensor, especially a current sensor for converting the current flowing through the coil into a voltage through a magnetic core and a Hall induction element. The notch of the C-shaped magnetic core is directly buckled on the printed circuit board. Strong and relatively easy to implement current sensors.

背景技术Background technique

电流感应器主要用途,在于将磁场转换成电压,再利用电子电路将电压放大成可控制的输出电压,而关于电流感应器,亦有惯用“电流转换器”,其图面请参阅图1所示,为惯用的电流转换器平面示意图,该惯用电流转换器呈扁形的结构设计,其主要由支撑的印刷电路板1、磁芯2、线圈3、霍尔感应元件4、连接端子6所组成,印刷电路板1上设有电子电路,而线圈3则在磁芯2上环绕,线圈3两末端7延伸至印刷电路板1的外部,提供连结组装至其他印刷电路板,另该霍尔感应元件4与电子电路5同样位于印刷电路板1上的同一平面,而数连接端子6亦延伸至印刷电路板1的外周,其功用类似线圈的两末端7作为连接外电路或接地之用,由于磁芯2由数制成C形的板材叠积固定而成,并于该磁芯2设有焊接的沟孔2a,而其印刷电路板1对磁芯2的沟孔2a钻设有焊点的焊孔1a,通过焊孔1a对齐磁芯2的沟孔2a而予以焊接固定。The main purpose of the current sensor is to convert the magnetic field into a voltage, and then use the electronic circuit to amplify the voltage into a controllable output voltage. Regarding the current sensor, there is also a customary "current converter". Please refer to Figure 1 for its diagram , which is a schematic plan view of a conventional current converter. The conventional current converter has a flat structural design and is mainly composed of a supporting printed circuit board 1, a magnetic core 2, a coil 3, a Hall sensing element 4, and a connecting terminal 6. , the printed circuit board 1 is provided with an electronic circuit, and the coil 3 is looped on the magnetic core 2, and the two ends 7 of the coil 3 extend to the outside of the printed circuit board 1 to provide connection and assembly to other printed circuit boards. In addition, the Hall sensor The component 4 and the electronic circuit 5 are also located on the same plane on the printed circuit board 1, and the number of connecting terminals 6 also extends to the outer periphery of the printed circuit board 1, and its function is similar to that of the two ends 7 of the coil as connecting external circuits or grounding, because The magnetic core 2 is made of several C-shaped plates stacked and fixed, and the magnetic core 2 is provided with a soldering groove 2a, and the printed circuit board 1 is drilled with solder joints for the groove 2a of the magnetic core 2 The welding hole 1a of the magnetic core 2 is welded and fixed by aligning the welding hole 1a with the groove hole 2a of the magnetic core 2 .

惟,其上述公知的电流转换器仍存在有下列缺失:But, its above-mentioned known electric current converter still has following deficiency:

一、公知的电流转换器为了要固定C形的磁芯2,所以需要在印刷电路板1上钻设焊孔1a,如此增加成本,也使得制作的速度较慢。1. In order to fix the C-shaped magnetic core 2 in the known current converter, solder holes 1a need to be drilled on the printed circuit board 1, which increases the cost and slows down the manufacturing speed.

二、公知的电流转换器其C形的磁芯2平躺放置于印刷电路板1上,所以在焊接上有死角而不易焊接,或焊接困难而不易焊固。2. The C-shaped magnetic core 2 of the known current converter is placed flat on the printed circuit board 1, so there are dead spots in the welding and it is difficult to weld, or it is difficult to weld and it is difficult to weld.

三、公知的电流转换器其焊接时需要调校位置,方能作准确的焊接,如此造成其焊接的不便,及加工的困难度,为其缺失。3. The known current converter needs to adjust its position during welding to be able to do accurate welding, which causes the inconvenience of welding and the difficulty of processing, which is its deficiency.

针对上述公知结构所存在的问题点,如何开发一种更具理想实用性的创新结构,实消费者所殷切企盼,亦系相关业者须努力研发突破的目标及方向。In view of the problems existing in the above-mentioned known structures, how to develop a more ideal and practical innovative structure is what consumers are eagerly looking forward to, and it is also the goal and direction that related companies must work hard to develop breakthroughs.

有鉴于此,创作入本于多年从事相关产品的制造开发与设计经验,针对上述的目标,详加设计与审慎评估后,终得一确具实用性的本实用新型。In view of this, the creator has been engaged in the manufacture, development and design of related products for many years. After detailed design and careful evaluation for the above-mentioned goals, a practical utility model is finally obtained.

新型内容new content

本实用新型的目的在于,提供一种电流感应器,其C型磁芯缺口直接扣住印刷电路板,而使其印刷电路板不用钻设焊孔,加速制作速度;而其磁芯位置处,印刷电路板得以延长至磁芯内侧以形成稳固的支撑。The purpose of this utility model is to provide a kind of electric current sensor, and its C-type magnetic core notch directly buckles the printed circuit board, and makes its printed circuit board need not drill to set up welding hole, accelerates the manufacturing speed; And its magnetic core position, The printed circuit board is extended to the inside of the core to form a solid support.

本实用新型结构:一种电流感应器,由具有电子电路的印刷电路板、绕有线圈的磁芯、与印刷电路板形成电路连接的霍尔感应元件及连接端子所组成;该磁芯呈一C形外形,其包括一内槽、缺口及一前弯部,其特征在于:The structure of the utility model: a current sensor is composed of a printed circuit board with an electronic circuit, a magnetic core wound with a coil, a Hall induction element and a connecting terminal that form a circuit connection with the printed circuit board; the magnetic core is a C-shaped shape, which includes an inner groove, a notch and a forward bend, characterized in that:

该印刷电路板用于组装磁芯的位置处,水平伸出有一延伸板片,该延伸板片长度延伸在磁芯内槽深部处,该磁芯的缺口嵌在印刷电路板的延伸板片上,磁芯垂直地位于印刷电路板上,且磁芯内槽底面贴靠在印刷电路板背面,并该磁芯的前弯部与霍尔感应元件相对齐。At the position where the printed circuit board is used for assembling the magnetic core, there is an extension plate protruding horizontally. The length of the extension plate extends at the deep part of the inner groove of the magnetic core. The notch of the magnetic core is embedded in the extension plate of the printed circuit board. The magnetic core is vertically located on the printed circuit board, and the bottom surface of the inner groove of the magnetic core is attached to the back of the printed circuit board, and the front bending part of the magnetic core is aligned with the Hall inductive element.

其中,该磁芯具有用于焊接至印刷电路板的导线。Wherein, the magnetic core has wires for soldering to a printed circuit board.

本实用新型有益效果:本实用新型一种电流感应器,其相对于先前技术需要先行于印刷电路板上钻设焊孔,再将磁芯平躺对齐置放于印刷电路板,焊接点对齐印刷电路板的焊孔,再予以焊接的过程中,因为焊接位置窄小而容易有死角,且不容易焊接牢固,整体施工困难而制程慢,良率亦低的缺陷,本实用新型直接将C型磁芯缺口扣入印刷电路板,印刷电路板提供了支撑及大面积的焊接面,可以相当容易且相当牢固地将磁芯焊固,其整体制程快速而良率高,并可降低生产成本。Beneficial effects of the utility model: the utility model is a current sensor, which needs to drill welding holes on the printed circuit board first, and then place the magnetic core on the printed circuit board, and align the soldering points with the printed circuit board. In the soldering process of the soldering hole of the circuit board, because the soldering position is narrow, it is easy to have a dead angle, and it is not easy to solder firmly, the overall construction is difficult, the manufacturing process is slow, and the yield is also low. The utility model directly converts the C-type The notch of the magnetic core is snapped into the printed circuit board. The printed circuit board provides support and a large area of soldering surface, which can easily and firmly solder the magnetic core. The overall manufacturing process is fast and the yield rate is high, and the production cost can be reduced.

有关本实用新型所采用的技术、手段及其功效,兹举一较佳实施例并配合图式详细说明于后,相信本实用新型上述的目的、构造及特征,当可由之得以深入而具体的了解。About technology, means and effect thereof that the present utility model adopts, hereby cite a preferred embodiment and cooperate drawing in detail in the back, believe that the above-mentioned purpose of the present utility model, structure and feature, when can be able to deepen and specifically by it learn.

附图说明Description of drawings

图1:为惯用的电流转换器平面示意图。Figure 1: A schematic plan view of a conventional current converter.

图2:该本实用新型的其一较佳实施例立体分解示意图。Fig. 2: A three-dimensional exploded schematic diagram of a preferred embodiment of the utility model.

图3:该本实用新型的其一较佳实施例立体示意图。Fig. 3: A three-dimensional schematic diagram of a preferred embodiment of the utility model.

图4:该本实用新型的其一较佳实施例背视立体示意图。Fig. 4: a schematic diagram of a rear view of a preferred embodiment of the utility model.

具体实施方式Detailed ways

本实用新型提供一种更易于焊接并且焊接更为牢固的电流感应器设计。The utility model provides a current inductor design which is easier to weld and more firmly welded.

为使审查员对本实用新型的目的、特征及功效能够有更进一步的了解与认识,兹请配合图式简单说明详述如后:In order to enable the examiner to have a further understanding and understanding of the purpose, features and functions of this utility model, please provide a brief description in conjunction with the drawings as follows:

参阅图2所示,该本实用新型的其一较佳实施例立体分解示意图,其本实用新型的电流感应器(或称电流转感器),呈扁形的结构设计,其主要由印刷电路板10、C形磁芯20、线圈30、霍尔感应元件40、连接端子50等构件所组成,该印刷电路板10上设有电子电路11,而线圈30则在C形磁芯20上环绕,线圈30两末端31延伸至印刷电路板10的外部,提供连结组装至其他印刷电路板,另该霍尔感应元件40与电子电路11同样位于印刷电路板10上的同一平面,而数连接端子50亦延伸至印刷电路板10的外周,其功用类似线圈30的两末端31作为连接外电路之用,该C形磁芯20由数个制成C形的板材叠积固定而成,使其形成有内槽21、缺口22及缺口22处C形磁芯20形成的前弯部23,而印刷电路板10于组装C形磁芯20的位置,设延伸板片12,该延伸板片12长度深入C形磁芯20内槽21深部。Referring to shown in Fig. 2, the three-dimensional exploded schematic view of one of the preferred embodiments of the utility model, its current inductor (or current transformer) of the utility model is a flat structural design, and it is mainly composed of a printed circuit board 10. C-shaped magnetic core 20, coil 30, Hall induction element 40, connecting terminal 50 and other components, the printed circuit board 10 is provided with an electronic circuit 11, and the coil 30 is wound on the C-shaped magnetic core 20, The two ends 31 of the coil 30 extend to the outside of the printed circuit board 10 to provide connection and assembly to other printed circuit boards. In addition, the Hall inductive element 40 and the electronic circuit 11 are also located on the same plane on the printed circuit board 10, and the number of connecting terminals 50 It also extends to the outer periphery of the printed circuit board 10, and its function is similar to that of the two ends 31 of the coil 30 used to connect the external circuit. The C-shaped magnetic core 20 is formed by stacking and fixing several C-shaped plates to form a There is an inner groove 21, a notch 22 and a front bend 23 formed by the C-shaped magnetic core 20 at the notch 22, and the printed circuit board 10 is provided with an extension plate 12 at the position where the C-shaped magnetic core 20 is assembled, and the length of the extension plate 12 is Go deep into the deep part of the inner groove 21 of the C-shaped magnetic core 20 .

再请配合图3、图4所示,其组合上印刷电路板10上的电子电路11先行完成,并且霍尔感应元件40与电子电路11亦同样位于印刷电路板10上形成电路导通,连接端子50亦延伸至印刷电路板10形成导通,线圈30则在C形磁芯20上环绕,该C形磁芯20的缺口22,可嵌入于印刷电路板10的延伸板片12上,并以C形磁芯20的内槽21底面211贴靠印刷电路板10背面,令C形磁芯20于水平印刷电路板10上形成垂直嵌接。C形磁芯20嵌接后,使印刷电路板10的背面与C形磁芯20侧壁24形成焊接(如图4所示),并使该C形磁芯20的前弯部23恰好正对着霍尔感应元件40(如图3所示),以完成一焊接部,因该面积相当宽广而容易焊接,且焊接后也相当牢固,良率高,上述其C形磁芯20并可通过导线25焊接至印刷电路板10;Please cooperate with Fig. 3 and Fig. 4, the electronic circuit 11 on the printed circuit board 10 is completed first, and the Hall sensing element 40 and the electronic circuit 11 are also located on the printed circuit board 10 to form a circuit conduction and connection. The terminal 50 also extends to the printed circuit board 10 to form a conduction, and the coil 30 circles on the C-shaped magnetic core 20. The notch 22 of the C-shaped magnetic core 20 can be embedded in the extended plate 12 of the printed circuit board 10, and The bottom surface 211 of the inner slot 21 of the C-shaped magnetic core 20 is attached to the back of the printed circuit board 10 , so that the C-shaped magnetic core 20 is vertically embedded on the horizontal printed circuit board 10 . After the C-shaped magnetic core 20 is embedded, the back side of the printed circuit board 10 is welded with the side wall 24 of the C-shaped magnetic core 20 (as shown in Figure 4 ), and the front curved portion 23 of the C-shaped magnetic core 20 is just right. Facing the Hall inductive element 40 (as shown in Figure 3), to complete a welded part, because the area is quite wide and easy to weld, and also quite firm after welding, the yield rate is high, and its C-shaped magnetic core 20 can also be Soldering to the printed circuit board 10 through wires 25;

通过上述结构,达成其本实用新型电流感应器的制作快速、结合牢固及其良率高与成本降低的多项功效上的增进。Through the above-mentioned structure, the current sensor of the present invention can be manufactured rapidly, combined firmly, with high yield rate and reduced cost.

本实用新型功效增进的事实如下:The fact that the utility model effect increases is as follows:

1、提供一种电流感应器的创新结构型态,使其得以免钻焊孔,并可快速组装磁芯,而其磁芯得以快速焊接与其焊接牢固,且加工良率得以提高,而成本得以降低,本实用新型未见刊物亦未公开使用,符合新颖性要素。1. Provide an innovative structural type of current inductor, which can avoid drilling welding holes, and can quickly assemble the magnetic core, and its magnetic core can be welded quickly and firmly, and the processing yield can be improved, while the cost can be reduced Reduced, the utility model has neither been published nor publicly used, and meets the novelty factor.

2、据此改良结构设计,其主要该构件上利用C型的磁芯扣入印刷电路板时,其前弯部得以对齐霍尔感应元件,并该磁芯与印刷电路板间具有大面积的焊接空间,而得以轻易焊接及焊接牢固,并可免钻焊孔,大大提升了制程速度,并使良率提升,本实用新型具进步性。2. According to the improved structural design, when the C-shaped magnetic core is used on the component to snap into the printed circuit board, the front bending part can be aligned with the Hall induction element, and there is a large area between the magnetic core and the printed circuit board. Welding space, so that it can be easily welded and welded firmly, and can avoid drilling welding holes, which greatly improves the process speed and improves the yield rate. The utility model is progressive.

由上述可知,本实用新型的电流感应器,确为业界首见而符合新型专利的新颖性要素,而其全面性的创新设计,符合新型专利的进步性要素,而其组装快速、降低成本,符合较佳的产业利用性。It can be seen from the above that the current sensor of the present utility model is indeed the first in the industry and conforms to the novelty elements of the new patent, and its comprehensive innovative design conforms to the progressive elements of the new patent, and its assembly is fast and the cost is reduced. In line with better industrial utilization.

前文针对本实用新型的较佳实施例为本实用新型的技术特征进行具体的说明;惟,熟悉此项技术的人士可在不脱离本实用新型的精神与原则下对本实用新型进行变更与修改,而该等变更与修改,皆应涵盖于本申请专利范围所界定的范畴中。The foregoing descriptions specifically describe the technical features of the utility model for the preferred embodiments of the utility model; however, those who are familiar with this technology can change and modify the utility model without departing from the spirit and principles of the utility model. And these changes and modifications should all be covered in the scope defined by the patent scope of this application.

综上所述,本实用新型系提供一种电流感应器,其确已达到本实用新型的所有目的,另其组合结构的空间型态未见于同类产品,亦未曾公开于申请前,符合专利法的规定,遂依法提出申请。To sum up, the utility model provides a current sensor, which has indeed achieved all the purposes of the utility model, and the spatial pattern of its combined structure has not been seen in similar products, nor has it been disclosed before the application, which is in line with the patent law According to the regulations, an application is filed in accordance with the law.

Claims (2)

1. current inductor, by the printed circuit board (PCB) with electronic circuit, be wound with coil magnetic core, form hall sensing element and the splicing ear that circuit is connected with printed circuit board (PCB) and formed; This magnetic core is a C shape profile, and it comprises an inside groove, breach and a preceding turn of bilge, it is characterized in that:
This printed circuit board (PCB) is used to assemble the position of magnetic core, level is extended with one and extends plate, this extension board leaf length extends in place, magnetic core inside groove deep, the breach of this magnetic core is embedded on the extension plate of printed circuit board (PCB), magnetic core vertically is positioned on the printed circuit board (PCB), and groove bottom abuts in the printed circuit board (PCB) back side in the magnetic core, and the preceding turn of bilge of this magnetic core and hall sensing element align.
2. according to the described current inductor of claim 1, it is characterized in that: this magnetic core has the lead that is used to be soldered to printed circuit board (PCB).
CN 200520147099 2005-12-29 2005-12-29 Current inductor Expired - Fee Related CN2876787Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013063773A1 (en) * 2011-11-02 2013-05-10 Honeywell International Inc. Devices and methods for sensing current
DE102013104402A1 (en) 2013-04-30 2014-12-11 Sma Solar Technology Ag Method and device for monitoring and measuring current on a magnetically biased choke
CN106653339A (en) * 2016-11-29 2017-05-10 杭州海兴电力科技股份有限公司 Current transformer

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013063773A1 (en) * 2011-11-02 2013-05-10 Honeywell International Inc. Devices and methods for sensing current
CN103988086A (en) * 2011-11-02 2014-08-13 霍尼韦尔国际公司 Device and method for sensing current
US9562931B2 (en) 2011-11-02 2017-02-07 Honeywell International Inc. Devices and methods for sensing current
DE102013104402A1 (en) 2013-04-30 2014-12-11 Sma Solar Technology Ag Method and device for monitoring and measuring current on a magnetically biased choke
CN105324674A (en) * 2013-04-30 2016-02-10 艾思玛太阳能技术股份公司 Method and apparatus for monitoring and current measurement at a magnetically biased choke
CN105324674B (en) * 2013-04-30 2018-09-14 艾思玛太阳能技术股份公司 Method and apparatus for monitoring and current measurement at magnetic bias choke
US10151776B2 (en) 2013-04-30 2018-12-11 Sma Solar Technology Ag Method and device for monitoring and measuring a current on a magnetically biased choke
DE102013104402B4 (en) * 2013-04-30 2019-11-07 Sma Solar Technology Ag Method and device for monitoring and measuring current on a magnetically biased choke
CN106653339A (en) * 2016-11-29 2017-05-10 杭州海兴电力科技股份有限公司 Current transformer
CN106653339B (en) * 2016-11-29 2019-08-02 杭州海兴电力科技股份有限公司 Current transformer

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