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CN2732737Y - Strip glass cutting machine - Google Patents

Strip glass cutting machine Download PDF

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Publication number
CN2732737Y
CN2732737Y CN200420093797.6U CN200420093797U CN2732737Y CN 2732737 Y CN2732737 Y CN 2732737Y CN 200420093797 U CN200420093797 U CN 200420093797U CN 2732737 Y CN2732737 Y CN 2732737Y
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Prior art keywords
frame
glass
side gauge
connect
utility
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Expired - Fee Related
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CN200420093797.6U
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Chinese (zh)
Inventor
陈锡清
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Zhongshan Fushan Glass Machinery Co Ltd
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Zhongshan Fushan Glass Machinery Co Ltd
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Priority to CN200420093797.6U priority Critical patent/CN2732737Y/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The utility model relates to a strip-shaped glass cutting machine, which belongs to the glass processing machinery manufacturing industry. It is applicable to the flat lens of automobile rearview mirror and grinds into two inclined plane mirror back through the production line that hypotenuse edging machine and burnishing machine are constituteed, again through the utility model discloses the median part is cut apart, is divided into two, becomes the oblique long piece of segmentation cutting material. The device has the advantages of novel design, compact structure and reliable operation. The glass cutter can cut strip glass with the length of 1600mm and the thickness of 4-10 mm, and has reliable quality. The utility model comprises a tensioning roller 2, a fixed roller 11, a conveying belt 14, a bakelite cushion plate 4 and other parts, and is characterized in that a side gauge 1 is connected on the conveying belt 14, and the side gauge 1 is connected below a side gauge support 10; the frame 6 is connected with a cutting knife rest 19, and the frame 6 is connected with a press roller 13; the side gauge 1 consists of a side gauge body 1-1 and positioning rollers 1-2, and a plurality of positioning rollers 1-2 are vertically connected to the rectangular side gauge body 1-1.

Description

条形玻璃切割机Strip glass cutting machine

技术领域:本实用新型系汽车后视镜加工生产成中一个中间机器,特别涉及一种条形玻璃切割机,属玻璃加工机械制造业。Technical field: The utility model relates to an intermediate machine in the production of automobile rearview mirrors, in particular to a strip glass cutting machine, which belongs to the glass processing machinery manufacturing industry.

背景技术:目前玻璃切割机的种类很多,如洛阳北方玻璃技术股分有限公司在2001年12月10日申请的“多头双臂数控直线玻璃切割机”,专利号为01278016.2,它主要包括切割平台、皮带输送装置、切割系统和计算机控制系统四个部分,具有切割效率高与切割精度高的优点。贵州市贵阳市专利申请人余世华在2002年8月7日申请了一项名为“便携式夹层、防弹玻璃切割机”的实用新型专利,专利号为02276080.6。它由行走吸盘、行走链板、行走电机、减速机、切割电机、导轨、切割刀片、手柄、链轮、机架组成,它适合现场施工使用,可进行任意尺寸长度玻璃的切割,结构简单,重量轻、效率高。但是,这些设备都不是加工生产汽车玻璃后视镜的生产设备,因此,有必要在今天汽车工业迅猛发展的时候,提出几种汽车玻璃后视镜的玻璃加工机器,本实用新型就是根据此种要求而研制的。Background technology: At present, there are many types of glass cutting machines. For example, Luoyang North Glass Technology Co., Ltd. applied on December 10, 2001 for the "multi-head double-arm CNC linear glass cutting machine". The patent number is 01278016.2. It mainly includes a cutting platform It consists of four parts, belt conveying device, cutting system and computer control system, which have the advantages of high cutting efficiency and high cutting precision. Yu Shihua, a patent applicant in Guiyang City, Guizhou Province, applied for a utility model patent named "Portable Interlayer and Bulletproof Glass Cutting Machine" on August 7, 2002, with the patent number 02276080.6. It consists of walking suction cup, walking chain plate, walking motor, reducer, cutting motor, guide rail, cutting blade, handle, sprocket and frame. It is suitable for on-site construction and can cut glass of any size and length. It has a simple structure. Light weight and high efficiency. But these equipments are all not the production equipment of processing and producing automobile glass rearview mirrors, therefore, it is necessary to propose several kinds of glass processing machines for automobile glass rearview mirrors when the automobile industry is developing rapidly. developed on request.

实用新型内容:本实用新型的目的是提供一种条形玻璃切割机,它适用于汽车后视镜的平镜片经斜边磨边机和抛光机组成的生产线磨削成双斜面后,再经本实用新型从中部割开,一分为二。本实用新型的技术方案是这样实现的:要想切割一块长条形玻璃,且实现生产连续化,因此切割刀具与被切割物要作相对运动,或条形玻璃在平动,切割刀具固定不动,条形玻璃在平动的状态下被切割开来;或者条形玻璃固定不动,而切割刀具平动,在玻璃平面上划切刀痕,最后被切割开来。本实用新型采用第一种方案,条形玻璃匀速平动,切割刀具固定不动,条形玻璃在匀速平动过程中被锐利的切割刀具刻划切破,一分为二。它是首先制作一台皮带运输机,在长方形的机架两端面上安装四个球面轴承座,在机架一端在相对的两个轴承座里连接张紧滚筒,机架另一端连接固定滚筒,在张紧滚筒和固定滚筒的外圆面上连接平皮带,在平皮带上平面底部连接胶木垫板,胶木垫板上平面紧贴着平皮带的底平面上,这样能使平皮带固定地在胶木垫板上稳定运转,而不会由于本身的重量而悬落下来,保持一个稳定的平面,且能承受置于平皮带上面的条形玻璃的重量。在机架中部连接主动链轮,在张紧滚筒的同轴上连接被动链轮,在主动链轮和被动链轮之间连接滚子链条;在主动链轮的同轴上连接减速器并电机。当电机运转时带动减速器运转,减速器出轴前端的主动链轮经滚子链条带动被动链轮运转,被动链轮并带动张紧滚轮运转,这时平皮带则向前匀速运行。这样一条平皮带运输机则制作成功。然后在平皮带的上平面上连接长条形的侧挡规,它是用来规范条形玻璃在平皮带上的运动的,使条形玻璃平动时不偏斜。侧挡规的一侧连接在侧挡规架下方,在侧挡规上竖直连接若干个定位滚轮。在机架上方中部连接桥式的切割刀架,在切割刀架的下方连接切割刀。为进一步限定在平皮带上匀速前进的条形玻璃不发生上、下抖动,特地在切割刀架的两侧,在机架上还连接两排橡胶压滚,橡胶压滚压着条形玻璃平动,使条形玻璃不会发生抖动现象。当在平皮带上放置的条形玻璃随着平皮带的运转而匀速平动时,当经过切割刀架下方时,切割刀会在条形玻璃的中部刻划,最后把条形玻璃从中间切割开来,一分为二,成为汽车后视镜的分段材料。综上所述,本实用新型的优点如下:(一)设计新颖,结构紧凑,运行可靠;(二)可切割1600mm长度的条形玻璃,切割玻璃厚度4~10mm;切割速度可根据玻璃的不同规格进行调整;(三)设备运行可靠,因而加工的玻璃的质量可靠。Utility model content: The purpose of this utility model is to provide a strip glass cutting machine, which is suitable for the flat lens of the automobile rearview mirror to be ground into double inclined planes by a production line composed of a bevel edge grinder and a polishing machine, and then through The utility model is cut from the middle, and is divided into two. The technical scheme of the utility model is realized in the following way: if one wants to cut a piece of long strip glass and realize continuous production, the cutting tool and the object to be cut must move relative to each other, or the strip glass is moving in translation, and the cutting tool cannot be fixed. Moving, the strip glass is cut in a translational state; or the strip glass is fixed, and the cutting tool moves in translation, scratching the knife marks on the glass plane, and finally being cut. The utility model adopts the first scheme, the strip-shaped glass moves uniformly, and the cutting tool is fixed, and the strip-shaped glass is cut by the sharp cutting tool during the uniform-speed translation process, and is divided into two. It is the first to make a belt conveyor, install four spherical bearing seats on the two ends of the rectangular frame, connect the tensioning roller in the two opposite bearing seats at one end of the frame, and connect the fixed roller at the other end of the frame. A flat belt is connected to the outer circumference of the tensioning roller and the fixed roller, and a bakelite backing plate is connected to the bottom of the upper plane of the flat belt. The backing plate runs stably without hanging down due to its own weight, maintains a stable plane, and can bear the weight of the strip glass placed on the flat belt. Connect the driving sprocket in the middle of the frame, connect the passive sprocket on the coaxial of the tensioning roller, connect the roller chain between the driving sprocket and the passive sprocket; connect the reducer and the motor on the coaxial of the driving sprocket . When the motor is running, it drives the reducer to run. The driving sprocket at the front end of the reducer shaft drives the passive sprocket to run through the roller chain, and the passive sprocket drives the tension roller to run. At this time, the flat belt runs forward at a constant speed. Such a flat belt conveyor is then made successfully. Connect the elongated side gauge on the upper plane of the flat belt then, which is used to regulate the movement of the strip glass on the flat belt, so that the strip glass does not deflect when moving in translation. One side of the side gauge is connected below the side gauge frame, and several positioning rollers are vertically connected on the side gauge. A bridge-type cutting tool frame is connected in the middle part above the frame, and a cutting knife is connected under the cutting tool frame. In order to further limit that the strip glass moving forward at a constant speed on the flat belt does not vibrate up and down, two rows of rubber rollers are specially connected to the two sides of the cutter frame, and the rubber rollers are pressed against the flat glass strip. Move, so that the strip glass will not shake. When the strip glass placed on the flat belt moves at a constant speed with the operation of the flat belt, when passing under the cutting knife holder, the cutting knife will scratch the middle of the strip glass, and finally cut the strip glass from the middle When it is opened, one is divided into two, and it becomes the segmented material of the car rearview mirror. To sum up, the advantages of this utility model are as follows: (1) novel design, compact structure, reliable operation; (2) strip glass with a length of 1600mm can be cut, and the thickness of the cut glass is 4-10mm; the cutting speed can be adjusted according to the different glass (3) The equipment is reliable in operation, so the quality of the processed glass is reliable.

附图说明:下面依据附图和具体实施方案来进一步说明本实用新型的结构。BRIEF DESCRIPTION OF THE DRAWINGS: The structure of the present utility model will be further described below according to the accompanying drawings and specific embodiments.

附图1为本实用新型的部分剖视主视图;Accompanying drawing 1 is the partial sectional front view of the utility model;

附图2为本实用新型的部分剖视的俯视图;Accompanying drawing 2 is the top view of partial section of the utility model;

附图中:1、侧挡规,2、张紧滚筒,3、滚子链条,4、胶木垫板,5、减速器及电机,6、机架,7、按钮盒,8、油箱,9、切割刀,10、侧挡规架,11、固定滚筒,12、球面轴承座,13、压滚,14、输送皮带,15、配电箱,16、主动链轮,17、被动链轮,18、毛刷,19、切割刀架;1-1、侧挡规身,1-2、定位滚轮。In the accompanying drawings: 1, side gauge, 2, tensioning roller, 3, roller chain, 4, bakelite backing plate, 5, reducer and motor, 6, frame, 7, button box, 8, fuel tank, 9 , cutting knife, 10, side gauge frame, 11, fixed roller, 12, spherical bearing seat, 13, pressure roller, 14, conveyor belt, 15, distribution box, 16, driving sprocket, 17, passive sprocket, 18, hair brush, 19, cutting tool frame; 1-1, side stop gauge body, 1-2, positioning roller.

具体实施方案:按照附图制作并装配好本实用新型。在进行试验时,(一)、要调整好胶木垫板4与输送皮带14之间的接触间隙,要求均匀一致。(二)、检查输送皮带14在运转中是否有左或右侧向的窜动,如果有窜动,需调整张紧滚筒2的张力,使输送皮带14平稳运转。(三)、最后检查,侧挡规1上的所有定位滚轮1-2是否在一条直线上,如有出入,应再逐个调节定位滚轮1-2,以保证侧向定位准确。试验时,把条形玻璃摆放在输送皮带14上,条形玻璃的一侧紧靠在侧挡规1的定位滚轮1-2上,启动减速器并电机5,条形玻璃即在输送皮带14上匀速前进,经过压滚13后进入切割刀架19下,从条形玻璃平面接触到切割刀9时起,从油箱8中滴出煤油至切割刀9上,煤油继续落在玻璃表面上,切割刀9在条形玻璃上切割,划出很深的印痕,当一块条形玻璃走完输送皮带14前端距离后,再放置第二块条形玻璃;当第一块条形玻璃完全切割后则人工从输送皮带14上卸下,再用外力将条形玻璃掰开,一分为二,则成为汽车后视镜的整段开料,送至后工序继续加工。本实用新型性能可靠,质量可靠,是生产汽车后视镜的必备设备。Specific embodiment: make and assemble the utility model according to accompanying drawing. When carrying out the test, (1), the contact gap between the bakelite backing plate 4 and the conveyor belt 14 will be adjusted, and it is required to be uniform. (2) Check whether the conveyor belt 14 has left or right movement during operation. If there is any movement, adjust the tension of the tensioning drum 2 to make the conveyor belt 14 run smoothly. (3), check at last whether all positioning rollers 1-2 on the side stop gauge 1 are on a straight line, if there is discrepancy, the positioning rollers 1-2 should be adjusted one by one again to ensure accurate lateral positioning. During the test, the strip glass is placed on the conveyor belt 14, one side of the strip glass is close to the positioning roller 1-2 of the side gauge 1, the reducer and the motor 5 are started, and the strip glass is on the conveyor belt. 14 advances at a constant speed, enters the cutting knife holder 19 after passing through the rolling 13, and when the strip glass plane touches the cutting knife 9, kerosene drips from the fuel tank 8 onto the cutting knife 9, and the kerosene continues to fall on the glass surface , the cutting knife 9 cuts on the strip glass, draws very deep imprints, after a piece of strip glass has walked the conveyer belt 14 front end distances, then places the second piece of strip glass; when the first piece of strip glass is completely cut Then manually unload from the conveyor belt 14, and then use external force to break the strip glass, and divide it into two, then become the whole section of the automobile rearview mirror, and send it to the subsequent process for further processing. The utility model has reliable performance and reliable quality, and is the necessary equipment for producing automobile rearview mirrors.

Claims (3)

1, bar shaped glass cutting machine, comprise belt tensioning drum (2), resting barrel (11), belt conveyor (14), bakelite backing plate (4), speed reduction unit and motor (5), drive sprocket (16), by movable sprocket (17), roller chain (3), button box (7), fuel tank (8) and switch box (15), it is characterized in that going up connection side-stop (1) at belt conveyor (14), side-stop (1) is connected side gage frame (10) below; Go up the cutting knife (19) that connects bridge-type in frame (6), connect cutters (9) in cutting knife (19) below; Go up connection nip drum (13) in cutting knife (19) machine frame at two sides (6);
Described side-stop (1) is made up of side gage body (1-1) and lateral register roller (1-2), goes up at rectangular side gage body (1-1) vertically to connect several positioning rollers (1-2).
2, bar shaped glass cutting machine according to claim 1 is characterized in that connecting spherical bearing block (12) on frame (6) both ends of the surface, and spherical bearing block (12) is gone up respectively and connected belt tensioning drum (2) and resting barrel (11); On the periphery of belt tensioning drum (2) and resting barrel (11), be connected belt conveyor (14); Go up planar base at belt conveyor (14) and connect bakelite backing plate (4); Connect drive sprocket (16) at frame (6) middle part, go up connection by movable sprocket (7), connect roller chain (3) at drive sprocket (16) with between by movable sprocket (17) in the coaxial of belt tensioning drum (2); Coaxial connection reducer and the motor (5) gone up at drive sprocket (16).
3, bar shaped glass cutting machine according to claim 1 is characterized in that connecting hairbrush (18) on an outer face of belt conveyor (14); End in frame (6) connects switch box (15); Go up connection fuel tank (8) at cutting knife (19).
CN200420093797.6U 2004-09-26 2004-09-26 Strip glass cutting machine Expired - Fee Related CN2732737Y (en)

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Application Number Priority Date Filing Date Title
CN200420093797.6U CN2732737Y (en) 2004-09-26 2004-09-26 Strip glass cutting machine

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Application Number Priority Date Filing Date Title
CN200420093797.6U CN2732737Y (en) 2004-09-26 2004-09-26 Strip glass cutting machine

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101683751A (en) * 2008-09-26 2010-03-31 无锡海达安全玻璃有限公司 Suction rack structure of cutting machine
CN102310985A (en) * 2011-10-14 2012-01-11 陈邦善 Conveying type glass lower piece table
CN101801867B (en) * 2007-09-13 2012-12-26 格林策巴赫机械制造有限公司 Device and method for severing a continuous glass strip
CN103662644A (en) * 2013-10-12 2014-03-26 太仓顺天自动化设备有限公司 Belt conveyer with adjustable height and adjustable angle
CN106365293A (en) * 2016-09-27 2017-02-01 浙江工业大学 Fitness type water body surface aerator

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101801867B (en) * 2007-09-13 2012-12-26 格林策巴赫机械制造有限公司 Device and method for severing a continuous glass strip
CN101683751A (en) * 2008-09-26 2010-03-31 无锡海达安全玻璃有限公司 Suction rack structure of cutting machine
CN102310985A (en) * 2011-10-14 2012-01-11 陈邦善 Conveying type glass lower piece table
CN103662644A (en) * 2013-10-12 2014-03-26 太仓顺天自动化设备有限公司 Belt conveyer with adjustable height and adjustable angle
CN106365293A (en) * 2016-09-27 2017-02-01 浙江工业大学 Fitness type water body surface aerator

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Granted publication date: 20051012

Termination date: 20120926