CN2711537Y - Compact distributed circulating fluidized bed boiler - Google Patents
Compact distributed circulating fluidized bed boiler Download PDFInfo
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- CN2711537Y CN2711537Y CN 200420077613 CN200420077613U CN2711537Y CN 2711537 Y CN2711537 Y CN 2711537Y CN 200420077613 CN200420077613 CN 200420077613 CN 200420077613 U CN200420077613 U CN 200420077613U CN 2711537 Y CN2711537 Y CN 2711537Y
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Abstract
一种紧凑型布置的循环流化床锅炉,涉及一种整体布置的循环流化床锅炉的结构设计。本实用新型包括燃烧室、分离器及尾部竖井,分离器采用方形分离器,由膜式壁构成;所述的分离器布置在燃烧室和尾部竖井之间,分离器的一壁面与燃烧室共用一面墙,其另一面与尾部竖井共用一面墙;或者该分离器对称布置在燃烧室的两侧,其分离器的一壁面与燃烧室共用一面墙,相邻一面与尾部竖井共用一面墙。可根据锅炉容量的不同采用不同数量的分离器。本实用新型一方面布置紧凑,体积小,增加换热面,减小热损失,提高锅炉效率;另一方面降低了密封和膨胀系统的复杂程度,增强了锅炉运行的稳定性和可靠性;并且放大效应优越,特别适用于中、大型循环流化床锅炉。
The utility model relates to a compactly arranged circulating fluidized bed boiler, which relates to the structural design of an integrally arranged circulating fluidized bed boiler. The utility model comprises a combustion chamber, a separator and a tail shaft. The separator adopts a square separator and is composed of a membrane wall; the separator is arranged between the combustion chamber and the tail shaft, and a wall of the separator is shared with the combustion chamber. One wall, and the other side shares a wall with the tail shaft; or the separator is symmetrically arranged on both sides of the combustion chamber, one wall of the separator shares a wall with the combustion chamber, and the adjacent side shares a wall with the tail shaft. Different numbers of separators can be used depending on the boiler capacity. On the one hand, the utility model has compact layout, small volume, increased heat exchange surface, reduced heat loss, and improved boiler efficiency; on the other hand, it reduces the complexity of the sealing and expansion system, and enhances the stability and reliability of boiler operation; and The amplification effect is superior, especially suitable for medium and large circulating fluidized bed boilers.
Description
技术领域technical field
本实用新型涉及一种循环流化床锅炉,特别涉及一种整体布置的循环流化床锅炉的结构设计。The utility model relates to a circulating fluidized bed boiler, in particular to a structural design of an integrally arranged circulating fluidized bed boiler.
背景技术Background technique
循环流化床锅炉包括燃烧室、分离器及尾部竖井等几个主要部分,它们整体的布置方式与锅炉的占地面积直接相关。保持循环流化床锅炉的整体布置与传统大、中型煤粉炉相似的“∏”型布置一直是循环流化床锅炉开发研究的方向。The circulating fluidized bed boiler includes several main parts such as the combustion chamber, the separator and the tail shaft, and their overall layout is directly related to the floor area of the boiler. Keeping the overall layout of circulating fluidized bed boilers similar to traditional large and medium-sized pulverized coal boilers in the "∏" layout has always been the direction of research and development of circulating fluidized bed boilers.
目前大部分的循环流化床锅炉主要是燃烧室、分离器及尾部竖井之间采用联接烟道的布置形式,如德国鲁奇(Lurgi)公司较早地开发出了采用保温、耐火及防磨材料砌装成筒身的高温绝热式旋风分离器的循环流化床锅炉,整体布置为“横E”型。这种布置方式存在着一些问题,主要是旋风筒体积庞大,钢耗较高,占地面积较大,锅炉造价较高;旋风筒内衬厚、耐火材料及砌筑要求高、用量大、费用高;启动时间长、运行中易出现故障;密封和膨胀系统复杂,分离器前后的膨胀节的稳定性、可靠性是主要问题。德国巴布科克(Babcock)公司开发出的中温分离技术在燃烧室上部布置较多数量的受热面,降低了旋风筒入口烟气温度和体积,旋风筒的体积和重量有所减小,因此在相当程度上克服了绝热旋风筒技术的缺陷,使其运行可靠性提高。该技术燃烧室上部需要布置大量的受热面以降低燃烧室出口烟气温度,需要采用塔式布置,燃烧室比较高,钢耗量大,使锅炉造价提高。美国Foster Wheeler公司设计的水(汽)冷旋风分离器外壳由水冷或汽冷管弯制、焊装而成,取消绝热旋风筒的高温绝热层,代之以受热面制成的曲面及其内侧布满销钉涂一层较薄厚度的高温耐磨浇注料,能较好地解决了旋风筒内侧防磨问题,整体布置方式与鲁齐公司类似,但其生产工艺复杂,制造成本较高。At present, most circulating fluidized bed boilers are mainly arranged in the form of connecting flue between the combustion chamber, the separator and the tail shaft. The circulating fluidized bed boiler with a high temperature adiabatic cyclone separator built with materials is arranged as a "horizontal E" type overall. There are some problems in this arrangement, mainly because the cyclone is bulky, the steel consumption is high, the floor area is large, and the boiler cost is high; the cyclone lining is thick, refractory materials and masonry requirements are high, the consumption is large, and the cost High; long start-up time and prone to failure during operation; the sealing and expansion system is complex, and the stability and reliability of the expansion joints before and after the separator are the main problems. The medium-temperature separation technology developed by Babcock Company of Germany arranges a large number of heating surfaces on the upper part of the combustion chamber, which reduces the temperature and volume of the flue gas at the entrance of the cyclone, and the volume and weight of the cyclone are reduced, so To a considerable extent, it overcomes the defects of the adiabatic cyclone technology and improves its operational reliability. In this technology, a large number of heating surfaces need to be arranged on the upper part of the combustion chamber to reduce the temperature of the flue gas at the outlet of the combustion chamber. It needs to be arranged in a tower type, the combustion chamber is relatively high, and the steel consumption is large, which increases the cost of the boiler. The shell of the water (steam)-cooled cyclone separator designed by Foster Wheeler in the United States is made of bent and welded water-cooled or steam-cooled tubes. The high-temperature insulation layer of the heat-insulating cyclone is canceled and replaced by a curved surface made of a heating surface and its inner side. Covering the pins with a thin layer of high-temperature wear-resistant castable can better solve the problem of anti-wear inside the cyclone. The overall layout is similar to that of Luqi Company, but its production process is complicated and the manufacturing cost is high.
为克服水(汽)冷旋风筒制造成本高的问题,芬兰奥斯龙(Ahlstrom)公司提出了新的设计构想,见图1。它采用方形分离器2,分离器的分离机理与圆形旋风筒本质上无差别,壳体仍采用水(汽)冷管壁式,但因筒体为平面结构而别具一格。它与常规循环流化床锅炉的最大区别是采用了方形的气固分离装置,分离器的壁面作为燃烧室壁面水循环系统的一部分,因此与燃烧室之间免除热膨胀节。同时方形分离器可紧贴燃烧室布置从而使整个循环床锅炉的体积大为减少,布置显得十分紧凑。此外,为防止磨损,方形分离器水冷表面敷设了一层薄的耐火层,这使得分离器起到传热表面的作用,并使锅炉启动和冷却速率加快。由于节省了大量的保温和耐火材料,并减小了热损失,提高了锅炉效率,降低了实际成本。但是,分离器2与尾部竖井4布置在燃烧室1的前后两侧,分离器出口与尾部竖井的联接烟道3布置在燃烧室1顶部,这种布置方式在锅炉的进一步大型化方面存在着一定的缺陷。随着蒸汽参数的进一步提高,需要在燃烧室内增加对流受热面(如屏式过热器和再热器),如采用这种布置方式,炉内的对流管束就需要穿过分离器出口的联接烟道3汇入上部联箱,使得烟道的密封及受热管束的磨损存在较大的问题。In order to overcome the high manufacturing cost of the water (steam) cooling cyclone, the Finnish company Ahlstrom proposed a new design concept, as shown in Figure 1. It adopts a square separator 2. The separation mechanism of the separator is essentially the same as that of the circular cyclone. The shell still adopts the water (steam) cooling tube wall type, but it is unique because of the planar structure of the cylinder. The biggest difference between it and the conventional circulating fluidized bed boiler is that it adopts a square gas-solid separation device. The wall of the separator is part of the water circulation system on the wall of the combustion chamber, so there is no thermal expansion joint between it and the combustion chamber. At the same time, the square separator can be arranged close to the combustion chamber, so that the volume of the whole circulating bed boiler is greatly reduced, and the arrangement is very compact. In addition, to prevent wear, the water-cooled surface of the square separator is covered with a thin refractory layer, which allows the separator to function as a heat transfer surface and enables faster boiler start-up and cooling rates. Due to the saving of a large amount of insulation and refractory materials, and the reduction of heat loss, the efficiency of the boiler is improved and the actual cost is reduced. However, the separator 2 and the tail shaft 4 are arranged on the front and rear sides of the combustion chamber 1, and the connecting flue 3 between the outlet of the separator and the tail shaft is arranged on the top of the combustion chamber 1. This arrangement has disadvantages in terms of further enlargement of the boiler. Certain flaws. With the further improvement of steam parameters, it is necessary to increase the convection heating surface (such as panel superheater and reheater) in the combustion chamber. The passage 3 merges into the upper header, so there are big problems in the sealing of the flue passage and the wear of the heated tube bundle.
实用新型内容Utility model content
针对现有技术的不足和缺陷,本实用新型的目的和任务是提供一种新的紧凑型布置的循环流化床锅炉,使其不但能进一步节约成本,增强运行可靠性,减小热损失,提高锅炉效率,而且更具有优越的放大效应,能适用于循环流化床锅炉的大型化。Aiming at the deficiencies and defects of the existing technology, the purpose and task of this utility model is to provide a new compact circulating fluidized bed boiler, which can not only further save costs, enhance operational reliability, reduce heat loss, Improve the efficiency of the boiler, and have a superior amplification effect, and can be applied to the enlargement of the circulating fluidized bed boiler.
本实用新型的技术方案如下:一种紧凑型布置的循环流化床锅炉,包括燃烧室、分离器及尾部竖井,所述的分离器采用方形分离器,由膜式壁构成,其特征在于:所述的分离器至少采用两个;所述的分离器布置在燃烧室和尾部竖井之间,分离器的一壁面与燃烧室共用一面墙,其另一面与尾部竖井共用一面墙;或者该分离器对称布置在燃烧室的两侧,分离器的一壁面与燃烧室共用一面墙,其相邻一面与尾部竖井共用一面墙。The technical scheme of the utility model is as follows: a compactly arranged circulating fluidized bed boiler, including a combustion chamber, a separator and a tail shaft, the separator adopts a square separator, which is composed of a membrane wall, and is characterized in that: At least two separators are used; the separator is arranged between the combustion chamber and the tail shaft, one wall of the separator shares a wall with the combustion chamber, and the other side shares a wall with the tail shaft; or the separation The separator is symmetrically arranged on both sides of the combustion chamber, one wall of the separator shares a wall with the combustion chamber, and its adjacent side shares a wall with the tail shaft.
本实用新型的技术特征还在于:在所述的燃烧室内布置有对流受热面。The technical feature of the utility model is that: a convection heating surface is arranged in the combustion chamber.
本实用新型与现有技术相比有以下优点和有益效果:一方面布置紧凑,体积小,增加换热面,减小热损失,提高锅炉效率;另一方面降低了密封和膨胀系统的复杂程度,增强锅炉运行的稳定性和可靠性;并且放大效应优越,特别适用于中、大型循环流化床锅炉。Compared with the prior art, the utility model has the following advantages and beneficial effects: on the one hand, the arrangement is compact, the volume is small, the heat exchange surface is increased, the heat loss is reduced, and the boiler efficiency is improved; on the other hand, the complexity of the sealing and expansion system is reduced , enhance the stability and reliability of boiler operation; and the amplification effect is superior, especially suitable for medium and large circulating fluidized bed boilers.
附图说明Description of drawings
图1为现有技术中分离器采用方形膜式壁的循环流化床锅炉结构布置形式简图。Fig. 1 is a schematic diagram of the structural layout of a circulating fluidized bed boiler in which the separator adopts a square membrane wall in the prior art.
图2为本实用新型提供的针对中等容量锅炉的布置结构示意图。Fig. 2 is a schematic diagram of the arrangement structure of the medium-capacity boiler provided by the utility model.
图3为图2的断面示意图。FIG. 3 is a schematic cross-sectional view of FIG. 2 .
图4为本实用新型针对大容量锅炉的布置结构示意图。Fig. 4 is a schematic diagram of the layout structure of the utility model for large-capacity boilers.
图5为图4的断面示意图。FIG. 5 is a schematic cross-sectional view of FIG. 4 .
具体实施方式Detailed ways
下面结合附图详细说明本实用新型的具体结构、工作过程和具体实施方式。Below in conjunction with accompanying drawing, describe concrete structure, work process and specific implementation of the present utility model in detail.
针对中型循环流化床锅炉,本实用新型采用的布置方式如图2、图3所示,该结构是将分离器2布置在燃烧室1和尾部竖井4之间,分离器采用膜式壁方形结构,分离器2的一壁面与燃烧室共用一面墙,其另一面与尾部竖井4共用一面墙。锅炉采用单锅筒横置式自然循环,“∏”型布置,自炉前向后依次布置燃烧室1、方形分离器2和尾部竖井4。锅炉在尾部包墙6之前均采用了膜式壁结构,连为一体,采用刚性平台固定中心,锅炉的膨胀、密封得到了很好的解决。燃烧室1由膜式水冷壁构成,燃烧室1的下部前后墙收缩成锥形炉底。燃烧室1的下部水冷壁焊有密度较大的销钉,敷设较薄的高温耐磨材料。燃烧室1的出口布置两个膜式水冷壁构成的方形分离器2,分离器2的前墙与燃烧室1的后墙共用,分离器2的入口加速段由燃烧室1的后墙弯制形成;分离器2的后墙同时作为尾部竖井4的前包墙,该屏水冷壁向下收缩成料斗,向上的一部分直接引出吊挂,另一部分向前至燃烧室后墙向上,构成分离器顶棚和出口烟道3的前墙;分离器2的两侧墙水冷壁向上延伸形成出口区侧墙;分离器4的出口区汽冷顶棚至转向室后墙向下作为尾部竖井4的后墙,与汽冷侧包墙、分离器后墙一起围成膜式壁包墙6,分离器2、出口烟道3与尾部包墙6结合起来成为一体,避免使用膨胀节,既保持紧凑型布置,又保证良好的密封性能。燃烧室上部布置有对流换热面5(水冷屏和过热器屏)。For the medium-sized circulating fluidized bed boiler, the layout adopted by the utility model is shown in Figure 2 and Figure 3. The structure is that the separator 2 is arranged between the combustion chamber 1 and the tail shaft 4, and the separator adopts a membrane-type wall square Structure, a wall of the separator 2 shares a wall with the combustion chamber, and its other side shares a wall with the tail shaft 4. The boiler adopts single-drum horizontal natural circulation, "∏" type layout, and the combustion chamber 1, square separator 2 and tail shaft 4 are arranged in sequence from the front of the furnace to the rear. The boiler adopts a membrane wall structure before the
工作过程如下:一次风经预热后,流经安装在水冷布风板上的风帽进入燃烧室1,保证流化质量和密相区的燃烧。二次风经预热后由播煤风口、两侧二次风口进入燃烧室1,补充燃烧空气并加强扰动混合。燃料在燃烧室1内燃烧产生的大量烟气携带物料经分离器2的入口加速段加速后进入方形分离器2,烟气和物料分离。分离的物料经料斗、料腿、回灰阀再返回燃烧室1,实现循环燃烧;烟气自分离器2的中心筒进入分离器2的出口烟道3,流经布置在尾部竖井4中的低温过热器、省煤器、空气预热器后排出。燃料燃烧后所产生的粒径较大的渣从燃烧室1的底部排出。锅炉给水经省煤器加热后进入汽包;汽包内的饱和水经集中下降管、分配管分别进入燃烧室1的水冷壁和分离器2的水冷壁下集箱,加热蒸发后流入上集箱,然后进入汽包;饱和蒸汽流经顶棚管、尾部后包墙、尾部侧包墙,进入位于尾部竖井包墙6中的低温过热器,经过喷水减温器调节汽温,然后流入布置在燃烧室顶部的过热器,经过二次喷水减温进入尾部竖井4上部的末级过热器加热到额定参数,最后从主汽阀至主蒸汽管道。The working process is as follows: After the primary air is preheated, it flows through the air cap installed on the water-cooled air distribution plate and enters the combustion chamber 1 to ensure the fluidization quality and the combustion in the dense phase area. After preheating, the secondary air enters the combustion chamber 1 from the coal-spreading air outlet and the secondary air outlets on both sides to supplement the combustion air and strengthen the turbulent mixing. A large amount of smoke generated by the combustion of fuel in the combustion chamber 1 carries materials through the inlet acceleration section of the separator 2 and then enters the square separator 2, where the smoke and materials are separated. The separated material returns to the combustion chamber 1 through the hopper, the material leg, and the ash return valve to realize circular combustion; the flue gas enters the outlet flue 3 of the separator 2 from the central cylinder of the separator 2, and flows through the exhaust pipe arranged in the tail shaft 4. Discharged after the low temperature superheater, economizer and air preheater. The slag with larger particle size produced after fuel combustion is discharged from the bottom of the combustion chamber 1 . The boiler feed water enters the steam drum after being heated by the economizer; the saturated water in the steam drum enters the water-cooled wall of the combustion chamber 1 and the lower header of the water-cooled wall of the separator 2 respectively through the centralized downcomer and the distribution pipe, and flows into the upper header after being heated and evaporated Then enter the steam drum; the saturated steam flows through the ceiling pipe, the tail rear wrapping wall, the tail side wrapping wall, enters the low-temperature superheater located in the tail
随着循环流化床锅炉大型化的发展,当锅炉容量进一步增大时,各组成部分尺寸增大,此时本实用新型的可采用如图4、图5的方式,将分离器2的位置从后墙布置改为在燃烧室两侧墙相对布置,分离器2的一壁面与燃烧室1共用一面墙,其相邻一面与尾部竖井4共用一面墙,即分离器2与燃烧室1共用其侧墙膜式水冷壁换热面,分离器2的受热面延伸形成的出口烟道3与尾部竖井4相连,尾部竖井4在后墙与分离器共用部分膜式水冷壁换热面,同样保证“∏”型布置,其它的结构与工作方式基本与中型锅炉一致,不但同时具备了前面提到的所有优点,并且在分离器数量进一步增加时具有优越的放大效应。With the development of large-scale circulating fluidized bed boilers, when the boiler capacity is further increased, the size of each component will increase. At this time, the utility model can adopt the method shown in Figure 4 and Figure 5, and the position of the separator 2 From rear wall arrangement to opposite arrangement on both sides of combustion chamber, one wall of separator 2 shares one wall with combustion chamber 1, and its adjacent side shares one wall with tail shaft 4, that is, separator 2 shares one wall with combustion chamber 1 Its side wall membrane type water-cooled wall heat exchange surface, the outlet flue 3 formed by the extension of the heating surface of the separator 2 is connected to the tail shaft 4, and the tail shaft 4 shares part of the membrane type water-cooled wall heat exchange surface with the separator on the rear wall, and the same The "∏" type layout is guaranteed, and other structures and working methods are basically consistent with medium-sized boilers. It not only has all the advantages mentioned above, but also has a superior amplification effect when the number of separators is further increased.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100540995C (en) * | 2007-06-06 | 2009-09-16 | 中国科学院工程热物理研究所 | Supercritical circulating fluidized bed boiler hearth heating surface |
| CN102444888A (en) * | 2011-12-19 | 2012-05-09 | 张家港市江南诚誉锅炉有限公司 | Separator Structure in Circulating Fluidized Bed Boiler |
| CN101228395B (en) * | 2005-08-01 | 2012-06-20 | 阿尔斯托姆科技有限公司 | Modular Fluidized Bed Reactor |
| EP2672179A4 (en) * | 2011-02-01 | 2017-06-28 | Institute Of Engineering Thermophysics, Chinese Academy Of Sciences | Large-scale circulating fluidized bed boiler |
| CN113217934A (en) * | 2021-05-14 | 2021-08-06 | 无锡华光环保能源集团股份有限公司 | Compact gas boiler |
| CN113280330A (en) * | 2020-02-20 | 2021-08-20 | 中国科学院工程热物理研究所 | Circulating fluidized bed boiler |
| CN116685805A (en) * | 2020-12-09 | 2023-09-01 | 住友重机械福惠能源有限公司 | Circulating fluidized bed boiler |
-
2004
- 2004-07-13 CN CN 200420077613 patent/CN2711537Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101228395B (en) * | 2005-08-01 | 2012-06-20 | 阿尔斯托姆科技有限公司 | Modular Fluidized Bed Reactor |
| CN100540995C (en) * | 2007-06-06 | 2009-09-16 | 中国科学院工程热物理研究所 | Supercritical circulating fluidized bed boiler hearth heating surface |
| EP2672179A4 (en) * | 2011-02-01 | 2017-06-28 | Institute Of Engineering Thermophysics, Chinese Academy Of Sciences | Large-scale circulating fluidized bed boiler |
| CN102444888A (en) * | 2011-12-19 | 2012-05-09 | 张家港市江南诚誉锅炉有限公司 | Separator Structure in Circulating Fluidized Bed Boiler |
| CN113280330A (en) * | 2020-02-20 | 2021-08-20 | 中国科学院工程热物理研究所 | Circulating fluidized bed boiler |
| CN116685805A (en) * | 2020-12-09 | 2023-09-01 | 住友重机械福惠能源有限公司 | Circulating fluidized bed boiler |
| US12442529B2 (en) | 2020-12-09 | 2025-10-14 | Sumitomo SHI FW Energia Oy | Circulating fluidized bed boiler |
| CN113217934A (en) * | 2021-05-14 | 2021-08-06 | 无锡华光环保能源集团股份有限公司 | Compact gas boiler |
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