CN2783005Y - Mechanical seal part for coal slurry pump - Google Patents
Mechanical seal part for coal slurry pump Download PDFInfo
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- CN2783005Y CN2783005Y CN 200520040128 CN200520040128U CN2783005Y CN 2783005 Y CN2783005 Y CN 2783005Y CN 200520040128 CN200520040128 CN 200520040128 CN 200520040128 U CN200520040128 U CN 200520040128U CN 2783005 Y CN2783005 Y CN 2783005Y
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- 239000003250 coal slurry Substances 0.000 title claims abstract description 25
- 230000003068 static effect Effects 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims description 19
- 239000002002 slurry Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 abstract description 9
- 239000003245 coal Substances 0.000 abstract description 8
- 239000012535 impurity Substances 0.000 abstract description 3
- 239000000843 powder Substances 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 12
- 239000000872 buffer Substances 0.000 description 7
- 238000001816 cooling Methods 0.000 description 5
- 230000008021 deposition Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
本实用新型公开了用于煤浆泵的机械密封部件,包括一级机械密封、二级机械密封、轴套组件、主法兰和次法兰组件,一级机械密封包括动环、静环、弹簧座、弹簧,轴套与主法兰相邻设置,轴套内嵌设有动环,主法兰内嵌设静环、弹簧座、弹簧,静环的一端与动环相抵,另一端与弹簧相抵,弹簧置于弹簧座内;二级机械密封设于一级机械密封后,包括弹簧座、弹簧、动环、静环,弹簧座、弹簧、动环、静环均嵌设于次法兰内,静环的一端与动环相抵,另一端与弹簧相抵。该机械密封部件能有效地阻止煤粉等固体杂物进入泵的机械密封部分而引起泄漏,使得煤浆泵能适应于各种恶劣环境中,提高了其寿命。
The utility model discloses a mechanical seal part for a coal slurry pump, comprising a primary mechanical seal, a secondary mechanical seal, a shaft sleeve assembly, a main flange and a secondary flange assembly, the primary mechanical seal includes a dynamic ring, a static ring, The spring seat, the spring, and the shaft sleeve are arranged adjacent to the main flange. The shaft sleeve is embedded with a moving ring, and the main flange is embedded with a static ring, spring seat, and spring. One end of the static ring is offset against the moving ring, and the other end is The springs are opposed, and the springs are placed in the spring seat; the secondary mechanical seal is set behind the primary mechanical seal, including the spring seat, spring, moving ring, and static ring, and the spring seat, spring, moving ring, and static ring are all embedded in the second method. Inside, one end of the static ring is against the moving ring, and the other end is against the spring. The mechanical seal part can effectively prevent coal powder and other solid impurities from entering the mechanical seal part of the pump and cause leakage, so that the coal slurry pump can adapt to various harsh environments and prolong its life.
Description
技术领域technical field
本实用新型涉及适用于石化领域和环保领域的泵,更具体地指一种用于煤浆泵的机械密封部件。The utility model relates to a pump suitable for the fields of petrochemical and environmental protection, more specifically a mechanical sealing part for a coal slurry pump.
背景技术Background technique
随着“煤制油”在世界的快速发展,我国率先开建了“煤制油”直接液化工业化装置。其中煤浆泵是一种关键的设备之一,传统的渣浆泵适用于输送磨蚀性比较强、含坚固固体颗粒的固体混合物,如矿浆、灰渣、水泥浆、砂浆、沙砾等,上述的杂质通常含量在3-5%之间,在电厂脱硫工艺中,炭渣含量可达30%,而煤浆泵的使用环境非常恶劣,煤粉固体含量高达48.3%,因此,为了适应于在这样恶劣环境中使用,必须研制新型的煤浆泵,而且新型的煤浆泵的设计必需要解决叶轮及泵壳等过流部件的磨损问题、固体在某区域中淤积堵死问题、密封的可靠性问题,才有可能进行正常的工作,针对此,我们设计了一种新的煤浆泵,该煤浆泵正在申请中国专利,密封部件作为一个重要的部件,也需要进行重新设计,以适应新设计的煤浆泵的密封性要求。With the rapid development of "coal-to-oil" in the world, my country took the lead in building the "coal-to-oil" direct liquefaction industrialization device. Among them, the coal slurry pump is one of the key equipment. The traditional slurry pump is suitable for conveying solid mixtures with strong abrasiveness and solid solid particles, such as ore slurry, ash, cement slurry, mortar, gravel, etc., the above-mentioned The content of impurities is usually between 3-5%. In the desulfurization process of power plants, the content of carbon slag can reach 30%. However, the operating environment of coal slurry pumps is very harsh, and the solid content of pulverized coal is as high as 48.3%. Therefore, in order to adapt to such For use in harsh environments, a new type of coal slurry pump must be developed, and the design of the new type of coal slurry pump must solve the wear problems of impellers and pump casings and other flow-passing parts, the problem of solid deposition and blockage in a certain area, and the reliability of the seal. Problems, it is possible to work normally, for this, we have designed a new coal slurry pump, the coal slurry pump is applying for a Chinese patent, the sealing part as an important part also needs to be redesigned to adapt to the new The tightness requirements of the designed coal slurry pump.
发明内容Contents of the invention
本实用新型的目的是提供一种用于煤浆泵的机械密封部件,该机械密封部件能有效地阻止因煤粉等固体物进入泵的机械密封部分而引起泄漏。The purpose of this utility model is to provide a mechanical seal part for a coal slurry pump, which can effectively prevent leakage caused by coal powder and other solids entering the mechanical seal part of the pump.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
该用于煤浆泵的机械密封部件包括一级机械密封、二级机械密封、轴套组件、主法兰和次法兰组件,The mechanical seal components for coal slurry pump include primary mechanical seal, secondary mechanical seal, shaft sleeve assembly, main flange and secondary flange assembly,
其中,in,
所述的一级机械密封进一步包括动环、静环、弹簧座、弹簧,轴套与主法兰相邻设置,轴套内嵌设有动环,主法兰内嵌设静环、弹簧座、弹簧,静环的一端与动环相抵,另一端与弹簧相抵,弹簧置于弹簧座内;The first-stage mechanical seal further includes a moving ring, a static ring, a spring seat, and a spring. The shaft sleeve is arranged adjacent to the main flange. 1. Spring, one end of the static ring is against the moving ring, the other end is against the spring, and the spring is placed in the spring seat;
所述的二级机械密封设于一级机械密封后,它进一步包括弹簧座、弹簧、动环、静环,弹簧座、弹簧、动环、静环均嵌设于次法兰内,静环的一端与动环相抵,另一端与弹簧相抵。The secondary mechanical seal is arranged after the primary mechanical seal, and it further includes a spring seat, a spring, a moving ring, and a static ring, and the spring seat, spring, moving ring, and static ring are all embedded in the secondary flange, and the static ring One end is against the moving ring, and the other end is against the spring.
所述的一级机械密封的动环与轴套之间、静环与主法兰之间设置有“O”型密封圈。"O" type sealing rings are arranged between the moving ring and the shaft sleeve of the first-stage mechanical seal, and between the static ring and the main flange.
所述的二级机械密封的动环内套设有“O”型密封圈,静环与次法兰之间设置有“O”型密封圈。The moving ring of the secondary mechanical seal is provided with an "O" sealing ring, and an "O" sealing ring is provided between the static ring and the secondary flange.
在本实用新型的上述技术方案中,该机械密封部件包括了一级机械密封、二级机械密封、轴套组件、主法兰和次法兰组件,其中,一级机械密封进一步包括动环、静环、弹簧座、弹簧,轴套与主法兰相邻设置,轴套内嵌设有动环,主法兰内嵌设静环、弹簧座、弹簧,静环的一端与动环相抵,另一端与弹簧相抵,弹簧置于弹簧座内;二级机械密封设于一级机械密封后,它进一步包括弹簧座、弹簧、动环、静环,弹簧座、弹簧、动环、静环均嵌设于次法兰内,静环的一端与动环相抵,另一端与弹簧相抵。因此,本实用新型的轴密封部件能有效地阻止煤粉等固体杂物进入泵的机械密封部分而引起泄漏,使得煤浆泵能适应于各种恶劣环境中,同时也解决了煤浆泵的磨损、淤积问题,提高了其寿命。In the above technical solution of the present utility model, the mechanical seal component includes a primary mechanical seal, a secondary mechanical seal, a shaft sleeve assembly, a main flange and a secondary flange assembly, wherein the primary mechanical seal further includes a moving ring, Static ring, spring seat, spring, shaft sleeve are arranged adjacent to the main flange, a moving ring is embedded in the shaft sleeve, a static ring, spring seat, and spring are embedded in the main flange, and one end of the static ring is offset against the moving ring. The other end is against the spring, and the spring is placed in the spring seat; the secondary mechanical seal is set behind the primary mechanical seal, which further includes the spring seat, spring, moving ring, and static ring. The spring seat, spring, moving ring, and static ring are all Embedded in the secondary flange, one end of the static ring is against the moving ring, and the other end is against the spring. Therefore, the shaft sealing part of the utility model can effectively prevent coal powder and other solid debris from entering the mechanical seal part of the pump and cause leakage, so that the coal slurry pump can be adapted to various harsh environments, and at the same time solves the problem of the coal slurry pump. Wear, deposition problems, improve its life.
附图说明Description of drawings
图1为使用本实用新型机械密封部件的煤浆泵结构示意图。Fig. 1 is a schematic structural view of a coal slurry pump using the mechanical seal component of the present invention.
图2为本实用新型的机械密封部件结构示意图。Fig. 2 is a structural schematic diagram of the mechanical seal component of the present invention.
图3为支撑本实用新型的机械密封部件工作的系统原理示意图。Fig. 3 is a schematic diagram of the principle of the system supporting the operation of the mechanical seal component of the present invention.
具体实施方式Detailed ways
为进一步说明本实用新型的上述目的、技术方案和效果,以下通过附图和实施例进行如下说明。In order to further illustrate the above-mentioned purpose, technical solutions and effects of the present utility model, the following description will be made through the accompanying drawings and examples.
为了能对本实用新型的机械密封部件有一全面的了解,请先结合图1,对使本实用新型的轴密封部件的煤浆泵的结构进行如下简述:In order to have a comprehensive understanding of the mechanical seal component of the present utility model, please first describe the structure of the coal slurry pump that uses the shaft seal component of the present utility model in combination with Figure 1:
本实用新型的机械密封部件10设置于煤浆泵20的传动轴21上,它位于煤浆泵20的泵体部分22与轴承部分23之间,机械密封部件10的作用能有效地阻止从煤浆泵20的进料口24进入的煤粉等固体杂物通过叶轮25和缓冲区26后再进入机械密封部件10,从而引起泄漏。The
请继续参阅图2所示,Please continue to refer to Figure 2,
本实用新型的机械密封部件10包括了一级机械密封100、二级机械密封200、轴套组件300、主法兰400和次法兰组件500,The
其中,in,
所述的一级机械密封100进一步包括动环101、静环102、弹簧座103、弹簧104,轴套300与主法兰400相邻设置,轴套300内嵌设有动环101,主法兰400内嵌设静环102、弹簧座103、弹簧104,静环102的一端与动环101相抵,另一端与弹簧104相抵,弹簧104置于弹簧座103内。The first-stage mechanical seal 100 further includes a moving
所述的二级机械密封200设于一级机械密封100后,它更靠近煤浆泵的轴承部分,它进一步包括弹簧座201、弹簧202、动环203、静环204,弹簧座201、弹簧202、动环203、静环204均嵌设于次法兰500内,静环204的一端与动环203相抵,另一端与弹簧202相抵。The secondary
所述的一级机械密封100的动环101与轴套300之间、静环102与主法兰400之间设置有“O”型密封圈105。An “O”-
所述的二级机械密封200的动环203内套设有“O”型密封圈205,静环204与弹簧座201之间也设置有“O”型密封圈205。The moving
此外,在图2中,401为清油注入孔,402为封液进口,501为封液出口。In addition, in FIG. 2 , 401 is a clean oil injection hole, 402 is an inlet of sealing liquid, and 501 is an outlet of sealing liquid.
由于介质条件的恶劣,为了防止泄露和煤等杂物的淤积,对于煤浆泵,我们曾采取了利用叶轮双背叶片离心力的作用,将大量的固体物径向甩出,避免泵与轴封间的大量淤积;以及在叶轮之后,机械密封部件之前设计了三个清洁液体缓冲区,使杂质含量在此逐渐减少;还设计了浮环密封装置,利用从机械密封内漏的清洁压力液体,在浮动环与轴之间狭窄间隙产生很大的水力阻力,从而阻挡煤粉向机械密封处逸入;以及持续向本实用新型的机械密封部件中充入常温清洁的封液,不但起到了润滑、冷却等作用,而且通过系统控制密封腔内的封液压力高于缓冲区压力,该压力差保证了有微量清洁液持续漏向泵内,使上游区保持清洁,起到了封堵的作用。清洁液体的循环、稳压、冷却、补液按照API682Plan 53方案运行。该支撑系统30为机械密封服务,有控压、补液、冷却、循环等功能,根据API682 Plan 53《美国石油学会标准-离心泵及回转泵轴封系统》设置。见图3,该系统30主要包括测量组件31,热虹吸罐32,液位开关33,手动泵34。热虹吸罐32内有冷却盘管,可用于贮液和冷却,采用N2加压;测量组件31为运行温度和工作压力的可视监控器。Due to the harsh medium conditions, in order to prevent leakage and deposition of coal and other sundries, for coal slurry pumps, we have used the centrifugal force of the double-backed blades of the impeller to throw out a large amount of solids radially, avoiding the pump and the shaft seal. There is a large amount of silt between the impellers and three clean liquid buffers before the mechanical seal components, so that the impurity content gradually decreases here; the floating ring seal device is also designed to use the clean pressure liquid leaked from the mechanical seal. The narrow gap between the floating ring and the shaft produces a large hydraulic resistance, thereby preventing the pulverized coal from escaping into the mechanical seal; and continuously filling the sealing liquid at room temperature into the mechanical seal part of the utility model, which not only plays a role in lubrication , cooling, etc., and the sealing liquid pressure in the sealing chamber is controlled by the system to be higher than the buffer pressure. The pressure difference ensures that a small amount of cleaning liquid continues to leak into the pump, keeping the upstream area clean, and playing the role of sealing. The circulation, pressure stabilization, cooling, and liquid replenishment of the cleaning liquid operate in accordance with API682Plan 53. The
当机械密封组件10与煤浆泵装配完成后,向煤浆泵的缓冲区26(图1)内预先充满清洁油。煤浆泵在正常运行时,每日注入1公升清洁油至缓冲区26,确保缓冲区26内的洁净,此时为带压注油,机械密封部件10密封腔内充满封液,通过支撑系统30控制其压力,使其压力高于泵内压力,从而可以每小时小于10mL向泵内泄漏,使缓冲区26保持清洁,有效地避免了煤粉的淤积堵死,保证了该泵的正常运转。After the assembly of the
当然,本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本实用新型,而并非用作为对本实用新型的限定,只要在本实用新型的实质精神范围内,对以上所述实施例的变化、变型都将落在本实用新型权利要求书的范围内。Of course, those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the utility model, rather than as a limitation to the utility model, as long as within the spirit of the utility model, the above The changes and modifications of the embodiments will all fall within the scope of the claims of the present utility model.
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| CN 200520040128 CN2783005Y (en) | 2005-03-14 | 2005-03-14 | Mechanical seal part for coal slurry pump |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101737355B (en) * | 2008-11-07 | 2012-01-11 | 华荣集团上海东耐管道有限公司 | Mechanical seal in IFB phenolic aldehyde glass fiber centrifugal pump |
| CN102372334A (en) * | 2010-08-17 | 2012-03-14 | 徐文龙 | Device for processing ultraviolet light vessel ballast water |
| CN104863890A (en) * | 2015-05-30 | 2015-08-26 | 山东钢铁股份有限公司 | Mechanical seal device for high-temperature and high-pressure forced hot water circulating pump |
| CN105090519A (en) * | 2015-06-16 | 2015-11-25 | 湖南华银能源技术有限公司 | Open cooling type mechanical sealing device for coal tar pump |
| CN107664138A (en) * | 2016-05-27 | 2018-02-06 | 柴德维 | Magnetic suspension saves air blower mechanical sealing member |
| US10287522B2 (en) | 2013-01-31 | 2019-05-14 | General Electric Company | System and method for preparing coal water slurry |
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2005
- 2005-03-14 CN CN 200520040128 patent/CN2783005Y/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101737355B (en) * | 2008-11-07 | 2012-01-11 | 华荣集团上海东耐管道有限公司 | Mechanical seal in IFB phenolic aldehyde glass fiber centrifugal pump |
| CN102372334A (en) * | 2010-08-17 | 2012-03-14 | 徐文龙 | Device for processing ultraviolet light vessel ballast water |
| US10287522B2 (en) | 2013-01-31 | 2019-05-14 | General Electric Company | System and method for preparing coal water slurry |
| CN104863890A (en) * | 2015-05-30 | 2015-08-26 | 山东钢铁股份有限公司 | Mechanical seal device for high-temperature and high-pressure forced hot water circulating pump |
| CN104863890B (en) * | 2015-05-30 | 2017-04-19 | 山东钢铁股份有限公司 | Mechanical seal device for high-temperature and high-pressure forced hot water circulating pump |
| CN105090519A (en) * | 2015-06-16 | 2015-11-25 | 湖南华银能源技术有限公司 | Open cooling type mechanical sealing device for coal tar pump |
| CN107676296A (en) * | 2016-05-27 | 2018-02-09 | 柴德维 | A kind of magnetic suspension saves air blower mechanical sealing member |
| CN107816451A (en) * | 2016-05-27 | 2018-03-20 | 柴德维 | Magnetic suspension saves air blower mechanical sealing member |
| CN107893777A (en) * | 2016-05-27 | 2018-04-10 | 柴德维 | Magnetic suspension saves air blower mechanical sealing member |
| CN107906041A (en) * | 2016-05-27 | 2018-04-13 | 柴德维 | A kind of energy saving air blower mechanical sealing member of magnetic suspension |
| CN107906042A (en) * | 2016-05-27 | 2018-04-13 | 柴德维 | A kind of energy saving air blower mechanical sealing member of magnetic suspension |
| CN107939721A (en) * | 2016-05-27 | 2018-04-20 | 柴德维 | The energy saving air blower mechanical sealing member of magnetic suspension |
| CN107664138A (en) * | 2016-05-27 | 2018-02-06 | 柴德维 | Magnetic suspension saves air blower mechanical sealing member |
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