CN2613046Y - Chip packaging structure - Google Patents
Chip packaging structure Download PDFInfo
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- CN2613046Y CN2613046Y CNU032465173U CN03246517U CN2613046Y CN 2613046 Y CN2613046 Y CN 2613046Y CN U032465173 U CNU032465173 U CN U032465173U CN 03246517 U CN03246517 U CN 03246517U CN 2613046 Y CN2613046 Y CN 2613046Y
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/18—High density interconnect [HDI] connectors; Manufacturing methods related thereto
- H01L24/19—Manufacturing methods of high density interconnect preforms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/18—High density interconnect [HDI] connectors; Manufacturing methods related thereto
- H01L2224/19—Manufacturing methods of high density interconnect preforms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/14—Integrated circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/35—Mechanical effects
- H01L2924/351—Thermal stress
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Abstract
Description
技术领域technical field
本实用新型涉及一种芯片封装结构及其制造工艺,且特别涉及一种具有高密度的接点及微细线路的芯片封装结构及其制造工艺。The utility model relates to a chip packaging structure and a manufacturing process thereof, in particular to a chip packaging structure with high-density contacts and fine lines and a manufacturing process thereof.
背景技术Background technique
覆片接合技术(Flip Chip Interconnect Technology,简称FC)乃是利用面数组(area array)的方式,将多个芯片垫(die pad)配置于芯片(die)的有源表面(active surface)上,并在芯片垫上形成凸块(bump),接着将芯片翻覆(flip)的后,再利用这些凸块来分别电性(electrically)及结构性(mechanically)连接芯片的芯片垫至承载器(carrier)上的接点(contact),使得芯片可经由凸块而电连接至承载器,并经由承载器的内部线路而电性连接至外界的电子装置。值得注意的是,由于覆片接合技术(FC)可适用于高脚数(High Pin Count)的芯片封装结构,并同时具有缩小芯片封装面积及缩短讯号传输路径等诸多优点,所以覆片接合技术目前已经广泛地应用于芯片封装领域,常见应用覆片接合技术的芯片封装结构例如有覆片球格阵列型(F1ip Chip Ball Grid Array,FC/BGA)及覆片针格阵列型(Flip ChipPin Grid Array,FC/PGA)等型态的芯片封装结构。Flip Chip Interconnect Technology (FC for short) uses an area array to arrange multiple die pads on the active surface of the die. And form bumps on the chip pad, and then flip the chip, and then use these bumps to electrically and structurally connect the chip pad to the carrier (carrier) respectively Contacts on the chip enable the chip to be electrically connected to the carrier through the bumps, and to be electrically connected to external electronic devices through the internal circuit of the carrier. It is worth noting that since the chip bonding technology (FC) can be applied to the high pin count (High Pin Count) chip packaging structure, and has many advantages such as reducing the chip packaging area and shortening the signal transmission path, the chip bonding technology At present, it has been widely used in the field of chip packaging. Common chip packaging structures that apply flip chip bonding technology include Flip Chip Ball Grid Array (FC/BGA) and Flip Chip Pin Grid Array (Flip ChipPin Grid Array). Array, FC/PGA) and other types of chip packaging structures.
请参考图1,其示出传统的一种覆片球格阵列型的芯片封装结构的剖面示意图。芯片封装结构100包括基板(substrate)110、多个凸块120、芯片130、及多个焊球140。其中,基板110具有一顶面112及对应的一底面114,且基板110更具有多个凸块垫(bump pad)116a及多个焊球垫(ball pad)116b。此外,芯片130具有一有源表面(active surface)132及对应的一背面134,其中芯片130的有源表面132泛指芯片130的具有有源组件(activedevice)(未示出)的一面,并且芯片130更具有多个芯片垫136,其配置于芯片130的有源表面132,用以作为芯片130的讯号输出入的媒介,其中这些凸块垫116a的位置分别对应于这些芯片垫136的位置。另外,这些凸块120则分别电性及结构性连接这些芯片垫136之一至其所对应的这些凸块垫116a之一。并且,这些焊球140则分别配置于这些焊球垫116b上,用以电性及结构性连接至外界的电子装置。Please refer to FIG. 1 , which shows a schematic cross-sectional view of a conventional pad ball grid array chip packaging structure. The
请同样参考图1,将一底胶(underfill)150填充于基板110的顶面112及芯片130的有源表面132所围成的空间,用以保护凸块垫116a、芯片垫136及凸块120所裸露出的部分,并同时缓冲基板110与芯片130之间在受热时所产生的热应力(thermal stress)不匹配的现象。因此,芯片130的芯片垫136将可经由凸块120而电性及结构性连接至基板110的凸块垫116a,再经由基板110的内部线路118而向下绕线(routing)至基板110的底面114的焊球垫116b,最后经由焊球垫116b上的焊球140而电性及结构性连接至外界的电子装置。Please also refer to FIG. 1 , an
在提高芯片的运算速度及降低芯片的制造成本的考量下,芯片的面积及芯片垫之间的间隙两者必然逐渐地缩小,意即芯片垫的密度将相对逐渐地升高。因此,当具有高密度芯片垫的芯片采用覆片(FC)型态,并同时搭配球格阵列(BGA)或针格阵列(PGA)等型态来进行封装时,由于芯片的相邻的芯片垫的间距都非常微小,此时必须采用具有高密度凸块垫及微细线路的基板,才能将芯片以覆片接合的方式配置于基板的顶面,并经由基板的内部线路的重新绕线,而将芯片的芯片垫延伸分布到基板的底面,再经由位于基板的底面的焊球(ball)或针脚(pin)等接点,使得芯片最后能够电性连接至外界的电子装置。In consideration of improving the computing speed of the chip and reducing the manufacturing cost of the chip, the area of the chip and the gap between the chip pads must be gradually reduced, which means that the density of the chip pad will be relatively gradually increased. Therefore, when a chip with a high-density chip pad adopts the cover chip (FC) type and is packaged with a ball grid array (BGA) or a pin grid array (PGA) at the same time, due to the adjacent chips of the chip The pitch of the pads is very small. At this time, it is necessary to use a substrate with high-density bump pads and fine lines, so that the chip can be placed on the top surface of the substrate in a cover-chip bonding manner, and the internal circuit of the substrate can be rewound. The chip pads of the chip are extended and distributed to the bottom surface of the substrate, and then through contacts such as balls or pins located on the bottom surface of the substrate, the chip can finally be electrically connected to external electronic devices.
如上所述,目前覆片球格阵列型(FC/BGA)或覆片针格阵列型(FC/PGA)的基板的常见材质包括有陶瓷(ceramic)及有机材料(organicmaterial)等,目前又以有机材料作为介电层(dielectric layer)的材质的有机基板(organic substrate)较为常见。值得注意的是,由于有机基板受到介电层的热膨胀(thermal expansion)的严重影响,使得现今可大规模量产的有机基板的导线其线宽及线距仅能分别达到25微米及25微米,故难以形成微细的内部线路。同时,有机基板必须以一核心板层来作为有机基板的内部结构,并同时由核心板层的上下两侧增层(build up),用以分别形成多层导线层(例如1/2/1层或2/2/2层),换句话说,传统的制造工艺无法形成导线层于核心板层的单一侧,使得有机基板的内部线路将无法形成在核心板层的同一侧上。As mentioned above, the common materials of the substrates of the cover ball grid array type (FC/BGA) or the cover pin grid array type (FC/PGA) include ceramics and organic materials. An organic substrate (organic substrate) in which an organic material is used as a material of a dielectric layer (dielectric layer) is relatively common. It is worth noting that since the organic substrate is seriously affected by the thermal expansion of the dielectric layer, the line width and line spacing of the organic substrate that can be mass-produced today can only reach 25 microns and 25 microns, respectively. Therefore, it is difficult to form fine internal circuits. At the same time, the organic substrate must use a core layer as the internal structure of the organic substrate, and at the same time build up from the upper and lower sides of the core layer to form multi-layer wiring layers (such as 1/2/1 layer or 2/2/2 layers), in other words, the traditional manufacturing process cannot form the wire layer on a single side of the core layer, so that the internal wiring of the organic substrate will not be formed on the same side of the core layer.
实用新型内容Utility model content
有鉴于此,本实用新型的目的就是提供一种芯片封装结构及其制造工艺,可以提供高密度焊垫(凸块垫)及微细线路的多层内联机层(multi-layerinterconnect layer),并可有效降低芯片封装结构的制作成本。In view of this, the purpose of this utility model is to provide a chip packaging structure and manufacturing process thereof, which can provide a multi-layer interconnect layer (multi-layer interconnect layer) of high-density solder pads (bump pads) and fine lines, and can The manufacturing cost of the chip packaging structure is effectively reduced.
为达本实用新型的上述目的,本实用新型提出一种芯片封装结构,主要由一基板、一多层内联机层以及一芯片所构成。基板具有一顶面及对应的一底面,且基板更具有一槽孔,其中槽孔贯穿基板,而连接顶面及底面。此外,多层内联机层具有一第一表面及对应一第二表面,而多层内联机层经由第一表面配置于基板的顶面,并封闭槽孔的接近顶面的一端,且多层内联机层具有一内部线路。另外,芯片具有一有源表面及对应的一背面,其中芯片嵌入基板的槽孔,且芯片经由有源表面,并以覆片接合的方式,结构性连接至多层内联机层的第一表面,且电连接于多层内联机层的内部线路。In order to achieve the above purpose of the present invention, the present invention proposes a chip packaging structure, which is mainly composed of a substrate, a multi-layer interconnection layer and a chip. The substrate has a top surface and a corresponding bottom surface, and the substrate further has a slot hole, wherein the slot hole penetrates the substrate and connects the top surface and the bottom surface. In addition, the multilayer interconnection layer has a first surface and a corresponding second surface, and the multilayer interconnection layer is arranged on the top surface of the substrate through the first surface, and closes one end of the slot near the top surface, and the multilayer interconnection layer The inline layer has an internal line. In addition, the chip has an active surface and a corresponding back surface, wherein the chip is embedded in the slot hole of the substrate, and the chip is structurally connected to the first surface of the multi-layer interconnection layer through the active surface and in the way of cover chip bonding, And it is electrically connected to the internal circuit of the multilayer interconnection layer.
为达本实用新型的上述目的,本实用新型提出一种芯片封装制造工艺,包括:(a)提供一基板,其中基板具有一顶面及对应的一底面,而基板具有一槽孔,且槽孔贯穿基板,而连接顶面及底面;(b)嵌入一嵌合块于槽孔内,且嵌合块具有一嵌合表面,而嵌合表面对齐于基板的顶面;(c)形成一多层内联机层于基板的顶面及嵌合块的嵌合表面,其中多层内联机层具有一第一表面及对应的一第二表面,且多层内联机层系经由第一表面,而配置于基板的顶面及嵌合块的嵌合表面,且多层内联机层具有一内部线路;(d)移除嵌合块;以及(e)嵌入一芯片于基板的槽孔内,其中芯片具有一有源表面及对应的一背面,且芯片经由有源表面,并以覆片接合的方式,而结构性连接至多层内联机层的第一表面,且电性连接于多层内联机层的内部线路。In order to achieve the above purpose of the utility model, the utility model proposes a chip packaging manufacturing process, including: (a) providing a substrate, wherein the substrate has a top surface and a corresponding bottom surface, and the substrate has a slot hole, and the slot The hole runs through the substrate, and connects the top surface and the bottom surface; (b) inserts a fitting block into the slot hole, and the fitting block has a fitting surface, and the fitting surface is aligned with the top surface of the substrate; (c) forms a The multilayer interconnection layer is on the top surface of the substrate and the fitting surface of the fitting block, wherein the multilayer interconnection layer has a first surface and a corresponding second surface, and the multilayer interconnection layer passes through the first surface, and disposed on the top surface of the substrate and the fitting surface of the fitting block, and the multilayer interconnection layer has an internal circuit; (d) removing the fitting block; and (e) embedding a chip in the slot hole of the substrate, Wherein the chip has an active surface and a corresponding back surface, and the chip is structurally connected to the first surface of the multilayer interconnection layer through the active surface and in the way of cover chip bonding, and is electrically connected to the multilayer interconnection layer Internal wiring of the online layer.
因此,本实用新型乃是利用薄膜晶体管液晶显示面板(TFT-LCDpanel)的制造工艺技术、集成电路(IC)的制造工艺技术或高密度基板的制造工艺技术以及其各自生产机台,首先以基板作为一硬质底板,并嵌入一嵌合块于基板的槽孔中,接着形成一具有高密度焊垫(凸块垫)及微细线路的多层内联机层于基板上,之后移除嵌合块,最后再将芯片嵌入于基板的槽孔内,并以覆片接合的方式,使得芯片能够电性及结构性连接至多层内联机层,而完成本实用新型的芯片封装制造工艺。Therefore, the utility model utilizes the manufacturing technology of thin film transistor liquid crystal display panel (TFT-LCDpanel), the manufacturing technology of integrated circuit (IC) or the manufacturing technology of high-density substrate and their respective production machines. As a hard bottom plate, and insert a fitting block into the slot hole of the substrate, then form a multi-layer interconnection layer with high-density solder pads (bump pads) and fine lines on the substrate, and then remove the fitting Finally, the chip is embedded in the slot hole of the substrate, and the chip can be electrically and structurally connected to the multi-layer interconnection layer in the way of cover sheet bonding, and the chip packaging manufacturing process of the present invention is completed.
为让本实用新型的上述目的、特征和优点能更明显易懂,下文特举一优选实施例,并配合附图,作详细说明。In order to make the above-mentioned purpose, features and advantages of the present invention more comprehensible, a preferred embodiment is exemplified below and described in detail with accompanying drawings.
附图说明Description of drawings
图1示出传统的一种覆片球格阵列型的芯片封装结构的剖面示意图;以及FIG. 1 shows a schematic cross-sectional view of a traditional chip packaging structure of a paddle ball grid array; and
图2A至2F依次示出本实用新型一优选实施例的一种芯片封装制造工艺的流程示意图。2A to 2F sequentially show a schematic flow chart of a chip packaging manufacturing process in a preferred embodiment of the present invention.
其中,附图标记的说明如下:Wherein, the description of reference signs is as follows:
100:芯片封装结构 110:基板100: Chip package structure 110: Substrate
112:顶面 114:底面112: top surface 114: bottom surface
116a:凸块垫 116b:焊球垫116a:
120:凸块 130:芯片120: Bump 130: Chip
132:有源表面 134:背面132: Active surface 134: Back side
136:芯片垫 140:焊球136: chip pad 140: solder ball
150:底胶150: primer
具体实施方式Detailed ways
请参考图2A至2F,其依次示出本实用新型一优选实施例的一种芯片封装制造工艺的流程示意图。请先参考图2A,首先提供一基板210,基板210具有一顶面212及对应的一底面214,而基板210具有至少一槽孔216,且例如以超音波成孔、雷射烧孔、机械式钻孔或化学蚀刻等方式贯穿基板210的顶面212以及底面214来形成槽孔216。此外,基板210的材质例如为陶瓷、玻璃或金属,且基板210亦可为低成本的印刷电路板(Printed CircuitBoard,PCB)。接着请参考图2B,嵌入一嵌合块220于槽孔216内,且嵌合块220具有一嵌合表面222,而嵌合表面222系对齐于基板210的顶面212,使得基板210的顶面212与嵌合块220的嵌合表面222可共同形成一平坦化的表面,其中基板210的顶面214与嵌合块220的嵌合表面222必须具有较高等级的平坦度(co-planarity),以提高后续微细线路的制造工艺良率。另外,嵌合块220的外表面例如形成一胶层(thermal release tape)224或焊料层(solder layer),而嵌合块220经由胶层224或焊料层的黏性,而相对定位于槽孔216内,并且于后续制造工艺中,还可以加热胶层224来降低胶层224的黏性,以方便移除嵌合块220。Please refer to FIGS. 2A to 2F , which sequentially illustrate a schematic flow chart of a chip packaging manufacturing process according to a preferred embodiment of the present invention. Please refer to FIG. 2A first. First, a
接着请参考图2C,形成一多层内联机层230于基板210的顶面212及嵌合块220的嵌合表面222,其中多层内联机层230主要包括一隔绝底层(isolation base layer)232、图案化的多层导线层234、至少一介电层236及多个导电插塞238,且这些导线层234系依序重迭于隔绝底层232上,而介电层236则配置于两相邻的导线层234之间,且这些导电插塞238分别贯穿介电层236而电性连接两相邻的导线层234,并且这些导线层234及这些导电插塞238构成一内部线路(inner circuit)240。其中内部线路240藉由隔绝底层232而与基板210相互隔绝,而隔绝底层232例如为一介电材料层,更可形成至少一导线插塞246于隔绝底层232的内,以使内部线路240可经由导电插塞246而电性连接基板210。Then please refer to FIG. 2C, forming a
如图2C所示,内部线路240在多层内联机层230的第一表面230a形成多个凸块垫242,而凸块垫242对应位于基板210的槽孔216所围成的范围内。此外,内部线路240更在多层内联机层230的第二表面230b形成多个接合垫244,用以连接接点290(如图2F所示),并且接点290以面阵列的方式配置于多层内联机层230的第二表面230b上。另外,内部联机240的导线层234的材质例如为铜、铝及该等合金,而介电层236的材质例如为氮化硅(silicon nitride)及氧化硅(silicon oxide)或其它有机介电质等。值得注意的是,为了保护最顶层的导线层234,更可形成图案化的一抗焊层(soldermask)250于最顶层的导线层234上,并暴露出接合垫244。As shown in FIG. 2C , the
同样如图2C所示,由于本实用新型可利用液晶显示面板或集成电路的高密度制造工艺技术,来形成此一多层内联机层230于基板210上,使得多层内联机结构230的内部线路240的线宽及线距其范围均可在1至数微米的范围之间。因此,与传统的图1所示的以有机材料为介电层材质的基板110相比之下,此处所制作出的多层内联机层230将可提供更高密度焊垫(凸块垫)及更微细的线路。此外,在形成多层内联机层230于基板210的上时,更可同时配设被动组件(passive component)(未示出)于多层内联机层230的内部,并电性连接于多层内联机层230的内部线路240,或者是利用内部线路240的特殊的绕线设计来形成电容及电感等被动组件。Also as shown in FIG. 2C, since the present invention can utilize the high-density manufacturing technology of liquid crystal display panels or integrated circuits to form this
同样如图2C所示,在芯片封装前,为确保多层内联机层230的内部线路240的电性正常,可预先进行多层内联机层230的内部线路240的电性测试(electricaltest),如此将可确保后续将芯片封装于多层内联机层230的后,此芯片封装结构能够正常运作。首先,经由多个探点(未示出)接触接合垫244来测试内部线路240,并形成一测试线路226于嵌合块220的嵌合表面222,且多层内联机层230的凸块垫242连接于测试线路226,并经由测试线路226电性测试多层内联机层230的内部线路240。由于多层内联机层230经过电性测试后,可适时侦测到无法正常运作的部分电路,以确保后续将芯片封装于多层内联机层230的后,此芯片封装结构能够正常运作,进而提高制造工艺的合格率。Also as shown in FIG. 2C, before chip packaging, in order to ensure that the electrical properties of the
接着请参考图2D,移除嵌合块220,以使基板210的底面214形成原先的槽孔216,并暴露出多层次内联机230的第一表面230a的凸块垫242。由于嵌合块220以胶层224(或焊料层),而嵌合于基板210的槽孔216中,所以仅需加热胶层224(或焊料层),以降低胶层224(或焊料层)的黏性,即可将嵌合块220从基板210的槽孔216加以移除。Next, referring to FIG. 2D , the
接着请参考图2E,嵌入一芯片260于基板210的槽孔216内,其中芯片260具有一有源表面262及对应的一背面264,且芯片更具有多个芯片垫266,其位于芯片216的有源表面262。另外,更将多个凸块268分别电性及结构性连接芯片垫266与凸块垫242,故可以覆片接合的方式,将芯片260配置于多层内联机层230的第一表面230a上,并将芯片260电性连接于多层内联机层230的内部线路240。如此,即完成芯片封装结构200,其中芯片260的有源表面262例如形成一底胶层270,而底胶层270可包围凸块268,故无须额外地填入底胶至芯片260与多层内联机层230之间所围成的空间。2E, a
接着请参考图2F,完成覆片接合后,此芯片封装结构更可填入一封胶272于芯片260、多层内联机层230及基板210所围成的空间,用以包覆芯片260。此外,芯片260的背面264以及基板210的底面214更可选择性地配置一散热片280,其材质系为散热性佳的材料,例如铜、铝及该等的合金,用以将芯片260于高速运作时所产生的热能快速地传导至芯片封装结构200的表面,藉以提高芯片封装结构200的散热效能。再者,接合垫244的表面上还可配置多个接点290,用以连接外部的电子装置(未示出),且接点290例如为一焊球(ball)或一针脚(pin),用以形成覆片球格阵列型(FC/BGA)或覆片针格阵列型(FC/PGA)的芯片封装结构。Next, please refer to FIG. 2F , after the cover chip bonding is completed, the chip packaging structure can further fill the space surrounded by the
如图2F所示,在上述的芯片封装结构200中,并不限定为单芯片封装结构,只需将基板210的槽孔216的位置以及数量稍作改变,即可适用于封装多个芯片260于单一基板210上,而这些芯片260分别对应位于基板210的槽孔216的一中,并且芯片260可经由多层内联机层230的内部线路240而相互电性连接,故此芯片封装结构200将可应用于多重芯片模块(Multi-Chip Module,MCM)及系统于单一封装(System In Package,SIP)等芯片封装结构。As shown in FIG. 2F , in the above-mentioned
如图2C所示,由于基板210的材质可为金属等导电材质,因此可利用基板210作为芯片封装结构200的接地端,其方式例如图2C所示,形成至少一导电插塞246于多层内联机层230的第一表面230a上,而导电插塞246系结构性连接于基板210的顶面212,并电性连接于基板210,且多层内联机层230的接地线路系经由导电插塞246,而电连接于基板210。如此,芯片封装结构200的内部线路240将可以一导电性好的基板210来增加其接地端的面积。As shown in FIG. 2C, since the material of the
另外,如图2F所示的左下角的局部放大图,基板210亦可为一印刷电路板,其具有一基板线路218,且多层内联机层230的第一表面230a具有至少一导电插塞246,其中导电插塞246系结构性连接于基板210的顶面212,并电性连接于基板210的基板线路218,使得多层内联机层230的内部线路240将可经由导电插塞246,而电性连接于基板210的基板线路218。如此,芯片封装结构200除了利用多层内联机层230的内部线路240来布设微细线路之外,更可利用基板210所提供的基板线路218来增加布设空间,故可提高芯片封装结构200的整体线路面积。In addition, as shown in the partial enlarged view of the lower left corner of FIG. 2F, the
由上述说明可知,本实用新型的芯片封装结构及其制造工艺乃以一基板作为底板,其中基板具有如芯片大小般的槽孔,而基板的材质可为陶瓷、玻璃或金属,且基板亦可为一印刷电路板,接着再以一嵌合块嵌入于槽孔中,并形成一具有高密度焊垫(凸块垫)及微细线路的多层内联机层于基板上,接着移除嵌合块,并且再将芯片嵌入于基板的槽孔中,且芯片经由有源表面,并以覆片接合的方式,结构性连接于此多层内联机层的表面,且电性连接于多层内联机层的内部线路,最后得到一芯片封装结构。It can be seen from the above description that the chip packaging structure and its manufacturing process of the present invention use a substrate as the bottom plate, wherein the substrate has slots as large as the chip, and the material of the substrate can be ceramics, glass or metal, and the substrate can also be It is a printed circuit board, and then a embedded block is embedded in the slot, and a multi-layer interconnection layer with high-density solder pads (bump pads) and fine lines is formed on the substrate, and then the embedded block, and then embed the chip in the slot hole of the substrate, and the chip is structurally connected to the surface of the multi-layer interconnection layer through the active surface and in the way of covering chip bonding, and is electrically connected to the multi-layer internal connection layer. The internal circuits of the connection layer are finally obtained with a chip package structure.
综上所述,本实用新型的芯片封装结构及其制造工艺具有下列优点:To sum up, the chip packaging structure of the present invention and its manufacturing process have the following advantages:
1.本实用新型乃是将液晶显示面板或集成电路的制造工艺技术及生产机台,加以整合应用到本实用新型的芯片封装制造工艺,值得注意的是,由于液晶显示面板、集成电路或高密度基板的制造工艺技术目前已经非常地成熟,所以在大规模量产的情况的下,将可大幅缩减芯片封装结构的制作成本。1. This utility model integrates the manufacturing process technology and production machine of liquid crystal display panel or integrated circuit into the chip packaging manufacturing process of the present utility model. It is worth noting that due to the liquid crystal display panel, integrated circuit or high The manufacturing process technology of the density substrate is very mature at present, so in the case of mass production, the manufacturing cost of the chip packaging structure will be greatly reduced.
2.本实用新型乃利用多个探针接触接合垫来测试内部线路,并且嵌合块的嵌合表面还形成一测试线路,且经由此测试线路,来电性测试多层内联机层的内部线路是否正常,在后续芯片封装于多层内联机层之后,如此将可有效提高芯片封装结构的制造工艺合格率。2. The utility model uses a plurality of probes to contact the bonding pads to test the internal circuit, and the mating surface of the fitting block also forms a test circuit, and through this test circuit, the incoming electricity is tested for the internal circuit of the multi-layer interconnection layer Whether it is normal or not, after the subsequent chip is packaged in the multi-layer interconnection layer, this will effectively improve the pass rate of the manufacturing process of the chip package structure.
3.由于本实用新型利用液晶显示面板的制造工艺技术,其所能制作出的导线的线宽及线距均可达到1微米,甚至小于1微米,所以在芯片的芯片垫的密度逐渐升高的情况下,本实用新型的芯片封装制造工艺将可完全配合芯片的芯片垫的密度,并提供高密度焊垫(凸块垫)及微细线路的多层内联机层,同时更易于控制多层内联机层的导线的单位电性阻抗,以提高芯片封装结构的电学性质。3. Since the utility model utilizes the manufacturing technology of the liquid crystal display panel, the line width and line spacing of the wires that can be produced can reach 1 micron, or even less than 1 micron, so the density of the chip pad on the chip gradually increases In the case of the chip packaging and manufacturing process of the utility model, the density of the chip pad of the chip can be fully matched, and the multi-layer interconnection layer of the high-density solder pad (bump pad) and the micro-circuit is provided, and it is easier to control the multi-layer The unit electrical impedance of the wires in the interconnection layer to improve the electrical properties of the chip packaging structure.
4.在本实用新型的芯片封装结构中,由于嵌合块经由胶层(或焊料层),而嵌合于基板的槽孔中,所以仅需加热胶层(或焊料层),用以降低胶层(或焊料层)的黏性,即可将嵌合块移除于基板的槽孔。4. In the chip packaging structure of the present utility model, since the fitting block is embedded in the slot hole of the substrate through the glue layer (or solder layer), it is only necessary to heat the glue layer (or solder layer) to reduce the The viscosity of the glue layer (or solder layer) can remove the embedded block from the slot hole of the substrate.
5.在本实用新型的芯片封装结构中,更可嵌入多颗芯片或其它被动组件于基板的多个槽孔内,使得本实用新型的芯片封装结构将可应用于多重芯片模块(MCM)及系统于单一封装(SIP)等芯片封装型态。5. In the chip packaging structure of the present utility model, multiple chips or other passive components can be embedded in multiple slots of the substrate, so that the chip packaging structure of the present utility model can be applied to multi-chip modules (MCM) and System in single package (SIP) and other chip package types.
虽然本实用新型已以一优选实施例公开如上,然其并非用以限定本实用新型,本领域技术人员,在不脱离本实用新型的精神和范围内,当可作些许的更动与润饰,因此本实用新型的保护范围当以所附权要求为准。Although the utility model has been disclosed as above with a preferred embodiment, it is not intended to limit the utility model. Those skilled in the art may make some changes and modifications without departing from the spirit and scope of the utility model. Therefore, the scope of protection of the present utility model should be determined by the appended claims.
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