CN2670370Y - Inductive heating and spraying quenching device - Google Patents
Inductive heating and spraying quenching device Download PDFInfo
- Publication number
- CN2670370Y CN2670370Y CNU2003201236358U CN200320123635U CN2670370Y CN 2670370 Y CN2670370 Y CN 2670370Y CN U2003201236358 U CNU2003201236358 U CN U2003201236358U CN 200320123635 U CN200320123635 U CN 200320123635U CN 2670370 Y CN2670370 Y CN 2670370Y
- Authority
- CN
- China
- Prior art keywords
- induction heating
- cooling fluid
- heating ring
- inductive heating
- quenching device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 59
- 238000010791 quenching Methods 0.000 title claims abstract description 55
- 230000000171 quenching effect Effects 0.000 title claims abstract description 28
- 238000005507 spraying Methods 0.000 title claims abstract description 20
- 230000001939 inductive effect Effects 0.000 title abstract 10
- 230000006698 induction Effects 0.000 claims description 51
- 239000012809 cooling fluid Substances 0.000 claims description 48
- 239000011324 bead Substances 0.000 claims description 7
- 238000009827 uniform distribution Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 239000000110 cooling liquid Substances 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 abstract 2
- 230000007547 defect Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 239000002826 coolant Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
The utility model discloses an inductive heating and spraying quenching device which belongs to the technique of machinery manufacture heat treatment, comprising an inductive heating ring (1). The inductive heating and spraying quenching device is mainly characterized in that the inductive heating ring (1) is a hollow pipe inductive heating ring; a cooling liquid injecting hole (2) which is in an inclined angle alpha with the axial line of the hollow pipe inductive heating ring (1) is arranged along the circumferential direction of the edge part on the lower inner side of the hollow pipe inductive heating ring (1); a cooling liquid inlet pipe (3) is fixedly connected and communicated with the hollow pipe inductive heating ring (1). The utility model overcomes the defect of the existing technique that the structure is complicated, the manufacturing cost is high and the maintenance is troublesome; the inductive heating and spraying quenching device has the advantage of the quality of quenching treatment is good.
Description
Technical field
The utility model relates to a kind of induction heating spraying quenching device, belongs to the machinofacture heat treatment technics.
Background technology
The hard surfacing of workpiece such as the roller of prior art, axle class is handled, generally all be that employing induction heater and cooling fluid spraying quenching device are arranged apart, and be bound up before and after making induction heater and cooling fluid spraying quenching device by mechanism, and synchronously along the technical scheme of processed workpiece axial motion.Undoubtedly, this prior art exists structure more complicated, preparation cost than higher, the cumbersome deficiency that waits of maintenance.
Summary of the invention
The purpose of this utility model is to provide a kind of induction heating spraying quenching device that induction heater and cooling fluid spraying quenching device are integrated into one, and overcoming the structure more complicated of prior art, preparation cost is than higher, maintenance is cumbersome wait not enough.
The technical scheme that realizes the purpose of this utility model is, a kind of induction heating spraying quenching device, has the induction heating ring, its improvement is: induction heating ring system open tube induction heating ring, bead position under open tube induction heating ring inboard and along its circumferential direction, be provided with and the axis of open tube induction heating ring between have cooling fluid jet hole, cooling fluid liquid-inlet pipe and the fixedly connected and mutual perforation of open tube induction heating ring of angle α.
Can understand that by above given technical scheme the utility model is integrated into one induction heating ring and cooling fluid spraying quenching device.That is to say, when being done turning motion by the workpiece of quench treatment, the utility model by the linear velocity of setting along by the axial motion of quench treatment workpiece the time, heated by the energising of induction heating ring earlier by the quench treatment workpiece, the cooling fluid that the back is imported by the cooling fluid liquid-inlet pipe, through open tube induction heating endless tube inner chamber, again by being located at the cooling fluid jet hole ejection at the inboard bead of open tube induction heating ring position, and implement to spray the processing of quenching, thereby finish by the quench treatment of quench treatment workpiece to reaching the above workpiece of AC3 temperature (quenching temperature).So also just realized the purpose of this utility model.
Further improvement of the utility model point also is:
The cooling fluid liquid-inlet pipe has 2 at least.This is in order to make the cooling fluid that enters open tube induction heater inner chamber have enough capacity, and order is along the spray volume basically identical of the set cooling fluid that each jet hole sprayed of open tube induction heating ring circumferential direction.About this point, it is for bigger being even more important by the quench treatment of quench treatment workpiece in cross section.Do like this, can under the existence condition of a plurality of cooling fluid liquid-inlet pipes, ensure by the consistence of the quenching hardness of quench treatment workpiece.
The cross section of open tube induction heating ring can be round, or oval, or the side.And the cross section of the open tube induction heating ring of the utility model special recommendation is rectangular.And make the long limit of the rectangular open tube induction heating ring of cross section get close to by the quench treatment workpiece surface.Obviously, the purpose of doing like this is, improves by the heating surface area of quench treatment workpiece, thereby improves the speed that is heated up by the quench treatment workpiece.
At the beneath bead position of the rectangular open tube induction heating ring inboard of cross section and be provided with along its circumferential direction domatic, cooling fluid jet hole and domatic being orthogonal.Be provided with domatic purpose, be for said domatic on, can arrange multiple tracks cooling fluid jet hole along its circumferential direction.Do like this,, improve by the quenching quality of quench treatment workpiece because the existence of multiple tracks cooling fluid jet hole can be accelerated by the speed of cooling of quench treatment workpiece.
The cooling fluid jet hole is along domatic width, divides at least to be set as 2 rows and by spacing L
1Uniform distribution; Cooling fluid jet hole set on each row is by spacing L
2Along the circumferential direction uniform distribution; L
1≤ 3mm, L
2≤ 6mm.Obviously, the cooling fluid jet hole of intensive layout like this for improving by the speed of cooling of quench treatment workpiece with owing to can accelerate movement velocity of the present utility model, and improves the quench treatment working efficiency, all is very favourable.
Existing angle α is 30 °～60 ° between cooling fluid jet hole and the open tube induction heating ring axis.The utility model has been made repetition test in its R﹠D process, angle α is best between 30 °～60 °.Test-results is declared publicly, and angle α＞60 ° can be caused the cooling fluid splash to by on the hot face of quench treatment workpiece, and be formed by quench treatment workpiece local heating deficiency, produce the quality problems of quench " soft spots ".And angle α＜30 °, then cooling fluid can be injected into again and leave by quench treatment workpiece hot face position far away, and directly has influence on by the quenching hardness requirement of quench treatment workpiece.
The cooling fluid jet hole is a circular hole, and the aperture is φ 1～3mm.Obviously, the cooling fluid jet hole is a circular hole, and not only complete processing is simple and easy for this, and because said jet hole is being equal under the area, circular hole is compared with the hole of other shape, the girth minimum of circular hole.This influence for the magnetoresistive effect of induction heater is also minimum, is good for the thermo-efficiency that improves induction heater.And the aperture of jet hole is set between φ 1～3mm, and this is to be decided by the amount of jet hole ejection according to cooling fluid.The quench treatment or the bigger workpiece of the quench treatment degree of depth of big workpiece can be selected big jet hole aperture, otherwise and can select little jet hole aperture.
By the coolant pressure that the cooling fluid spray hole sprayed be 〉=0.15MPa.In fact, the size of coolant pressure is mainly set by the quality of the cooling fluid that is adopted and the size in jet hole aperture.Bigger for cooling fluid employing tap water or jet hole aperture, its coolant pressure is just passable at 0.15MPa.Have the less such as emulsified water cooling fluid etc. or jet hole aperture of certain viscosity and adopt for cooling fluid, the pressure of its cooling fluid then will be suitable just now more than 0.2MPa.
Characteristics such as after above-mentioned the technical solution of the utility model was implemented, what it had was simple in structure, and preparation cost is lower, and maintenance is convenient are conspicuous, and also have by advantages such as the quench treatment quality are good.
Description of drawings
Fig. 1 is that master of the present utility model looks synoptic diagram;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is that the B of Fig. 1 is to view;
Fig. 4 is that the C of Fig. 2 is to view.
Embodiment
Can understand the technical solution of the utility model by above given accompanying drawing.Below in conjunction with the description of accompanying drawing, will and realize that the technical scheme of purpose is more clear to the purpose of this utility model by embodiment.
Embodiment please be joined and be read accompanying drawing 1 to 4.That describe is a kind of diameter 1000mm that is applicable to, hard-faced the utility model of big steel band of model bridle rolls of wall thickness 20～30mm.A kind of induction heating spraying quenching device, has circular induction heating ring 1, and induction heating ring 1 is an open tube induction heating ring, at open tube induction heating ring 1 inboard beneath bead position and along its circumferential direction, be provided with and the axis of open tube induction heating ring 1 between to have angle α be 45 ° cooling fluid jet hole 2, cooling fluid liquid-inlet pipe 3 and the 1 fixedly connected and mutual perforation of open tube induction heating ring.And cooling fluid liquid-inlet pipe 3 has 6.The cross section of open tube induction heating ring 1 is rectangular, and its long limit is 40mm, and minor face is 30mm.At the beneath bead position of rectangular open tube induction heating ring 1 inboard of cross section and be provided with domaticly 4 along its circumferential direction, cooling fluid jet hole 2 is orthogonal with domatic 4.The width of cooling fluid jet hole 2 along domatic 4 divides to be set as upper, middle and lower 3 rows and by spacing L
1=3mm uniform distribution; Arrange set cooling fluid jet hole 2 in upper, middle and lower three and press spacing L
2=6mm is uniform distribution along the circumferential direction.Cooling fluid jet hole 2 is a circular hole, and the aperture is φ 1.5mm.By the coolant pressure that cooling fluid spray hole 2 sprayed be 〉=0.2MPa.On cooling fluid liquid-inlet pipe 3-1, be fixed with power supply web plate 5.
The concise and to the point description of operating mode of the present utility model of describing by this embodiment is, is diameter 1000mm by the quench treatment workpiece, the big steel band of model bridle rolls of wall thickness 20～30mm, and its material is No. 45 steel or 40cr steel.The technical requirements of quench treatment is: depth of hardening＞3mm, hardness is 60～85HSD.Its quenching processing technology is that the power supply of employing is that (1000～3000Hz), power is 1000KW to intermediate frequency power supply.By quench treatment workpiece steel band bridle rolls low speed rotation, the utility model moves axially along the steel band bridle rolls with the 1.5mm/s movement velocity.Adopt the above process program, the quench treatment of steel band bridle rolls has reached its quenching technology index request.
Claims (7)
1, a kind of induction heating spraying quenching device, has induction heating ring (1), it is characterized in that: induction heating ring (1) is an open tube induction heating ring, at the inboard beneath bead position of open tube induction heating ring (1) and along its circumferential direction, be provided with and the axis of open tube induction heating ring (1) between have the cooling fluid jet hole (2) of angle α, cooling fluid liquid-inlet pipe (3) and the fixedly connected and mutual perforation of open tube induction heating ring (1).
2, induction heating spraying quenching device according to claim 1 is characterized in that: cooling fluid liquid-inlet pipe (3) has 2 at least.
3, induction heating spraying quenching device according to claim 1 and 2 is characterized in that: the cross section of open tube induction heating ring (1) is rectangular.
4, induction heating spraying quenching device according to claim 3, it is characterized in that: be provided with domatic (4) at the beneath bead position of rectangular open tube induction heating ring (1) inboard of cross section and along its circumferential direction, cooling fluid jet hole (2) is orthogonal with domatic (4).
5, induction heating spraying quenching device according to claim 4 is characterized in that: cooling fluid jet hole (2) is along the width of domatic (4), divides at least to be set as 2 rows and by spacing L
1Uniform distribution; Cooling fluid jet hole (2) set on each row is by spacing L
2Along the circumferential direction uniform distribution; L
1≤ 3mm, L
2≤ 6mm.
6, induction heating spraying quenching device according to claim 5 is characterized in that: existing angle α is 30 °～60 ° between cooling fluid jet hole (2) and open tube induction heating ring (1) axis.
7, induction heating spraying quenching device according to claim 6 is characterized in that: cooling fluid jet hole (2) is a circular hole, and the aperture is φ 1～3mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2003201236358U CN2670370Y (en) | 2003-12-31 | 2003-12-31 | Inductive heating and spraying quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2003201236358U CN2670370Y (en) | 2003-12-31 | 2003-12-31 | Inductive heating and spraying quenching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2670370Y true CN2670370Y (en) | 2005-01-12 |
Family
ID=34476504
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2003201236358U Expired - Lifetime CN2670370Y (en) | 2003-12-31 | 2003-12-31 | Inductive heating and spraying quenching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2670370Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100422353C (en) * | 2007-06-28 | 2008-10-01 | 朱兴发 | Medium frequency induction heating heat treatment method for steel pipe |
| CN100422354C (en) * | 2007-06-28 | 2008-10-01 | 朱兴发 | Spraying and quenching device for steel pipe, petroleum well pipe and drill pipe medium frequency heat treatment system |
| CN101935743A (en) * | 2010-09-10 | 2011-01-05 | 北京科技大学 | An inclined jet cooler for on-line quenching of medium and thick plates |
| CN101379200B (en) * | 2006-02-08 | 2013-02-13 | 色玛图尔公司 | Spray quench systems for heat treated metal products |
| CN110607423A (en) * | 2019-10-22 | 2019-12-24 | 河北科技大学 | Device and method for heat treatment of drill rod for blast furnace opening |
-
2003
- 2003-12-31 CN CNU2003201236358U patent/CN2670370Y/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101379200B (en) * | 2006-02-08 | 2013-02-13 | 色玛图尔公司 | Spray quench systems for heat treated metal products |
| CN100422353C (en) * | 2007-06-28 | 2008-10-01 | 朱兴发 | Medium frequency induction heating heat treatment method for steel pipe |
| CN100422354C (en) * | 2007-06-28 | 2008-10-01 | 朱兴发 | Spraying and quenching device for steel pipe, petroleum well pipe and drill pipe medium frequency heat treatment system |
| CN101935743A (en) * | 2010-09-10 | 2011-01-05 | 北京科技大学 | An inclined jet cooler for on-line quenching of medium and thick plates |
| CN110607423A (en) * | 2019-10-22 | 2019-12-24 | 河北科技大学 | Device and method for heat treatment of drill rod for blast furnace opening |
| CN110607423B (en) * | 2019-10-22 | 2024-07-19 | 河北科技大学 | Drill rod heat treatment device and method for blast furnace opening |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN2670370Y (en) | Inductive heating and spraying quenching device | |
| CN202951712U (en) | Rod and wire water-cooling system | |
| CN108070699B (en) | A high-pressure cooling device and cooling method for a steel plate roll type quenching machine | |
| CN102121062A (en) | Bar whole quenching cooling device | |
| CN201024192Y (en) | Anti-deformation composite automatic quenching device for thin-walled slender steel pipe | |
| CN101301786A (en) | Immersion type plastic pipe sizing device | |
| CN203346463U (en) | Aluminum profile quenching device | |
| CN102220474B (en) | Thin steel wire atomizing cooling treatment method and device | |
| CN203999559U (en) | Wheat juice dynamically boils forced circulation device | |
| CN208250364U (en) | High-quality big rod " quenching+lonneal " production system | |
| CN202157101U (en) | Uniform cooling device used for heat treatment of metal pipes | |
| CN201713540U (en) | Cooling system for heat treatment medium | |
| CN201648459U (en) | Hole type die quenching non-uniform cooling device | |
| CN106435147B (en) | A kind of saw blade air hardening method | |
| CN202610276U (en) | Combined control medium cooling system for thermal treatment | |
| CN205710844U (en) | Roll spray cooling device | |
| CN202591257U (en) | Emulsion injecting beam for cold-rolling mill | |
| CN112958639B (en) | Energy-saving high-pressure water descaling unit and device | |
| CN215560468U (en) | Arc quenching spray set | |
| CN202390487U (en) | Cooling device used in spring wire production technology | |
| CN108441611A (en) | High-quality big rod " quenching+lonneal " production system and production method | |
| CN205133684U (en) | Car rack and gear water quenching device | |
| CN104801546B (en) | A kind of multiphase cooling means of roll | |
| CN114959236A (en) | Cylinder type forge piece performance heat treatment cooling equipment and cooling process | |
| CN202705412U (en) | Steel pipe quenching outer water spraying device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20131231 Granted publication date: 20050112 |