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CN2656405Y - Internal-external heating lime furnace - Google Patents

Internal-external heating lime furnace Download PDF

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Publication number
CN2656405Y
CN2656405Y CN200320111077.3U CN200320111077U CN2656405Y CN 2656405 Y CN2656405 Y CN 2656405Y CN 200320111077 U CN200320111077 U CN 200320111077U CN 2656405 Y CN2656405 Y CN 2656405Y
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furnace
burner
combustion
limestone
kiln
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Expired - Lifetime
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CN200320111077.3U
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Chinese (zh)
Inventor
贾会平
程金柱
刘振彩
周凤友
高涛
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Shijiazhuang Xinhua Energy Environmental Protection Technology Co Ltd
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贾会平
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/40Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills

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Abstract

The utility model discloses an internal-external heating type limestone furnace consisting of a kiln, a feeding system, a combustion system, a delivery system, a blowdown device and a control system, wherein the combustion system is provided with a furnace rib combustion tube and a peripheral burner nozzle; a burner is arranged at the furnace rib combustion tube. The structure better solves the problem that the burner nozzle degrades in terms of quality, which is existent in a current coal-fired limestone furnace and a currern peripheral burner nozzle type limestone furnace. Further, the structure can accept a blast furnace gas with a low heat value, greatly reducing an energy waste. The utility model is characterized that the limestone positioned at the kiln center is easy to be burned completely and, the peripheral limestone doesn't present an excessive combustion, assuring the limestone quality.

Description

内外加热式石灰炉Lime furnace with internal and external heating

技术领域technical field

本实用新型涉及一种内外加热式石灰炉。The utility model relates to an internal and external heating type lime furnace.

背景技术Background technique

目前现有的石灰窑煅烧方式多采用烧煤加热或采用在周边烧嘴用煤气燃烧产生的热量来加热的方式,两种石灰窑都存在一定的缺陷,烧煤用的石灰窑在煅烧过程中和石灰石混合在一起燃烧的煤容易对石灰造成污染降低石灰品质,而采用周边烧嘴燃煤气的石灰窑在煅烧石灰石的过程中,由于烧嘴的火焰长度有限,如果窑体内部尺寸过大,火焰不能达到中心,容易造成窑体中心石灰不能烧透,或者外围石灰过烧等降低石灰品质的状况发生。At present, the existing lime kiln calcination methods mostly use coal-fired heating or use the heat generated by gas combustion in the surrounding burners to heat. Both kinds of lime kilns have certain defects. Coal mixed with limestone is likely to pollute the lime and reduce the quality of the lime. However, in the process of calcining limestone in a lime kiln that uses surrounding burners to burn coal gas, due to the limited length of the flame of the burner, if the internal size of the kiln body is too large , the flame cannot reach the center, which will easily cause the lime in the center of the kiln body to fail to burn through, or the peripheral lime to burn too much to reduce the quality of the lime.

发明内容Contents of the invention

为解决上述技术问题,本实用新型的目的是提供一种结构简单、燃烧充分、保证石灰品质的内外加热式石灰炉。In order to solve the above technical problems, the purpose of this utility model is to provide an internal and external heating lime furnace with simple structure, sufficient combustion and guaranteed lime quality.

本发明解决上述技术问题采用的技术方案是:内外加热式石灰炉,由窑体、供料系统、燃烧系统、出料系统、排污装置、控制系统构成,窑体包括竖窑1、换热器3、平台一20、平台二21、支架一22、支架二23、加料装置支架30,供料系统包括斜桥2、地坑11、卷扬17、定滑轮18、改向滑轮19、斜槽27、料车28、窑加料装置29,出料系统包括出料斗12、电磁震动给料机13,排污系统包括除尘器4、1#风机5、2#风机6、废气管道8、烟囱14、废气管道24、风管26,燃烧系统主要包括3#风机7、煤气管道9、风管10、炉筋燃烧管15、周边烧嘴16、风管25、炉筋燃烧管燃烧器31,3#风机7与风管10相连,风管10与换热器3连通,炉筋燃烧管15横插在窑体中部煅烧位置并在水平位置上均匀错开,炉筋燃烧管燃烧器31布置在炉筋燃烧管15上,周边烧嘴16安装在窑体周边,其高度与下层炉筋管燃烧器高度接近。The technical solution adopted by the present invention to solve the above technical problems is: an internal and external heating lime furnace, which is composed of a kiln body, a feeding system, a combustion system, a discharge system, a sewage device, and a control system. The kiln body includes a shaft kiln 1, a heat exchanger 3. Platform one 20, platform two 21, bracket one 22, bracket two 23, feeding device bracket 30, the feeding system includes inclined bridge 2, pit 11, winch 17, fixed pulley 18, redirection pulley 19, and chute 27. Feeding truck 28, kiln feeding device 29, the discharge system includes a discharge hopper 12, an electromagnetic vibration feeder 13, and the sewage system includes a dust collector 4, 1# fan 5, 2# fan 6, waste gas pipeline 8, chimney 14, Exhaust gas pipe 24, air pipe 26, combustion system mainly includes 3# fan 7, gas pipe 9, air pipe 10, furnace rebar combustion pipe 15, surrounding burners 16, air pipe 25, furnace rebar combustion pipe burner 31, 3# The fan 7 is connected to the air pipe 10, the air pipe 10 is connected to the heat exchanger 3, the furnace rebar combustion pipe 15 is inserted horizontally at the calcining position in the middle of the kiln body and evenly staggered in the horizontal position, the furnace rebar combustion pipe burner 31 is arranged on the furnace rebar On the combustion pipe 15, the peripheral burner 16 is installed on the periphery of the kiln body, and its height is close to the height of the lower floor furnace rib tube burner.

本实用新型取得的技术进步是:本实用新型中的燃烧系统设炉筋燃烧管及周边烧嘴以及在炉筋燃烧管上设炉筋燃烧管燃烧器的构造,很好的解决了以往燃煤式石灰炉和周边烧嘴式石灰炉所产生的降低烧嘴品质的问题产生,而且可以燃用低热值的高炉煤气等,大大的减少能源的浪费,具有窑体中心石灰容易烧透,外围石灰不过烧等特点,保证了石灰的品质。The technical progress achieved by the utility model is: the combustion system in the utility model is equipped with a furnace reinforcement combustion tube and a peripheral burner, and the structure of a furnace reinforcement combustion tube burner is arranged on the furnace reinforcement combustion tube, which solves the problem of coal burning in the past. The problem of reducing the quality of the burner caused by the type lime furnace and the peripheral burner type lime furnace occurs, and it can burn blast furnace gas with low calorific value, which greatly reduces energy waste. The lime in the center of the kiln is easy to burn through, and the lime in the periphery But burning and other characteristics ensure the quality of lime.

附图说明Description of drawings

图1是本实用新型的机构示意图;Fig. 1 is a schematic diagram of the mechanism of the utility model;

图2图1的A-A向剖视图;Fig. 2 A-A direction sectional view of Fig. 1;

图3是图1的B-B向剖视图。Fig. 3 is a sectional view taken along line B-B of Fig. 1 .

具体实施方式Detailed ways

以下结合附图对本实用新型作进一步的描述。Below in conjunction with accompanying drawing, the utility model is further described.

如图1、2、3所示,本实用新型由窑体、供料系统、燃烧系统、出料系统、排污装置、控制系统构成,窑体包括竖窑1、换热器3、平台一20、平台二21、支架一22、支架二23、加料装置支架30,供料系统包括斜桥2、地坑11、卷扬17、定滑轮18、改向滑轮19、斜槽27、料车28、窑加料装置29,出料系统包括出料斗12、电磁震动给料机13,排污系统包括除尘器4、1#风机5、2#风机6、废气管道8、烟囱14、废气管道24、风管26,燃烧系统主要包括3#风机7、煤气管道9、风管10、炉筋燃烧管15、周边烧嘴16、风管25、炉筋燃烧管燃烧器31,3#风机7与风管10相连,风管10与换热器3连通,炉筋燃烧管15横插在窑体中部煅烧位置并在水平位置上均匀错开,炉筋燃烧管燃烧器31布置在炉筋燃烧管15上,周边烧嘴16安装在窑体周边,其高度与下层炉筋管燃烧器高度接近。其工作原理如下:首先,石灰石在卷扬机的牵引下,在料车中顺着斜桥牵引至窑顶,由窑加料装置向窑体中加料,首先到达预热层,在煅烧层的燃烧及分解产生的高温废气的预热下进行预热,同时煅烧好的石灰不断下降由震动给料机进行筛选,由出料斗供给运输设备运走。而窑体内的料层也因为石灰的不断生产运走而不断下降,预热层的石灰石下降到煅烧层进行煅烧,煅烧好的石灰下降到出灰层准备运走,废气在预热石灰石后继续在换热器内对助燃空气、煤气进行预热,最后除尘后经烟囱排出,随着循环的不断进行成品石灰不断的生产出来。但是一座石灰窑是否能够炼制出合格的石灰除了有好的原料外燃烧系统则起着决定性的作用,而且一座石灰窑是否节能也取决于它的燃烧系统是否合理,因此燃烧系统是一座石灰窑的核心。本实用新型的燃烧系统是这样的,煤气(包括高炉煤气、焦炉煤气、混合煤气、发生炉煤气、转炉煤气、天然气)通过煤气管道经过换热器3和高温废气进行换热,助燃空气通过3#风机7加压后经由风管25进入换热器与高温废气进行换热,提高了温度的煤气和助燃空气分别通过助燃空气管道10和煤气管道9中进入炉筋燃烧管(共有5根上面三根,下面两根横插在窑体中部煅烧位置,在水平位置上均匀错开)15和周边烧嘴16(共有8套,安装高度与下层炉筋管燃烧器高度相同,安装在窑体周边),空气和煤气分别通向炉筋燃烧管15和周边烧嘴16,通向炉筋燃烧管15的空气和煤气通过其内部的煤气和空气通路通向炉筋燃烧管15的各个燃烧器31在燃烧器的均匀混合下进行强烈的燃烧反应,放出大量的反应热,因为窑体内温度很高,达到1150度以上尤其燃烧器附近,为了保证炉筋燃烧管的正常工作,炉筋燃烧管设有冷却通道(可以用水冷也可用油冷)降低炉筋燃烧管的温度保证其正常工作。同时,通向周边烧嘴的煤气和空气也在周边烧嘴的作用下剧烈燃烧放出大量的热,加热窑体内的石灰石,使其分解为石灰和二氧化碳。由于采用了炉筋燃烧管使窑体的断面上各处都均匀分布着火点,均匀加热窑体内的石灰石,能达到对石灰石断面各处均匀煅烧,并且周边烧嘴的辅助煅烧作用,使炉体内煅烧层温度均匀,石灰石分解完全,防止了中心部分烧不透或者周边石灰过烧的现象产生,提高了成品石灰的品质,并且对热量充分利用,节约了能源。As shown in Figures 1, 2, and 3, the utility model is composed of a kiln body, a feeding system, a combustion system, a discharge system, a sewage device, and a control system. The kiln body includes a vertical kiln 1, a heat exchanger 3, and a platform 20 , platform two 21, support one 22, support two 23, feeding device support 30, the feeding system includes inclined bridge 2, pit 11, winch 17, fixed pulley 18, reversing pulley 19, chute 27, feeding cart 28 , kiln feeding device 29, the discharge system includes a discharge hopper 12, an electromagnetic vibration feeder 13, and the sewage system includes a dust collector 4, 1# blower fan 5, 2# blower fan 6, waste gas pipeline 8, chimney 14, waste gas pipeline 24, wind blower Pipe 26, the combustion system mainly includes 3# fan 7, gas pipe 9, air pipe 10, furnace rebar combustion pipe 15, peripheral burner 16, air pipe 25, furnace rebar combustion pipe burner 31, 3# fan 7 and air pipe 10 is connected, the air pipe 10 is connected with the heat exchanger 3, the rebar combustion pipe 15 is inserted horizontally at the calcining position in the middle of the kiln body and evenly staggered in the horizontal position, the rebar combustion pipe burner 31 is arranged on the furnace rebar combustion pipe 15, The peripheral burner 16 is installed on the periphery of the kiln body, and its height is close to the height of the burner of the lower floor furnace rib tube. Its working principle is as follows: firstly, the limestone is pulled by the hoist, and is pulled to the kiln roof along the inclined bridge in the feeder car, and is fed into the kiln body by the kiln feeding device, first reaches the preheating layer, and burns and decomposes in the calcination layer The generated high-temperature exhaust gas is preheated under the preheating, and the calcined lime is continuously falling to be screened by the vibrating feeder, and supplied to the transportation equipment by the discharge hopper. The material layer in the kiln body is also continuously falling due to the continuous production and transportation of lime. The limestone in the preheating layer descends to the calcining layer for calcination, and the calcined lime descends to the ash discharge layer to be transported away. The waste gas continues to burn after preheating the limestone. The combustion-supporting air and gas are preheated in the heat exchanger, and finally the dust is removed and discharged through the chimney, and the finished lime is continuously produced with the continuous circulation. But whether a lime kiln can produce qualified lime or not, besides having good raw materials, the combustion system plays a decisive role, and whether a lime kiln can save energy also depends on whether its combustion system is reasonable, so the combustion system is a lime kiln Core. The combustion system of the present utility model is such that gas (including blast furnace gas, coke oven gas, mixed gas, producer gas, converter gas, natural gas) passes through the gas pipeline through the heat exchanger 3 and high-temperature waste gas for heat exchange, and the combustion-supporting air passes through After the 3# fan 7 is pressurized, it enters the heat exchanger through the air pipe 25 to exchange heat with the high-temperature exhaust gas, and the gas with increased temperature and the combustion-supporting air enter the furnace bar combustion pipe through the combustion-supporting air pipe 10 and the gas pipe 9 respectively (a total of 5 The upper three and the lower two are inserted horizontally at the calcining position in the middle of the kiln body, and are evenly staggered in the horizontal position) 15 and peripheral burners 16 (8 sets in total, installed at the same height as the lower furnace rib tube burner, installed around the kiln body ), air and coal gas lead to the furnace reinforcement combustion pipe 15 and the peripheral burner 16 respectively, and the air and coal gas leading to the furnace reinforcement combustion pipe 15 lead to each burner 31 of the furnace reinforcement combustion pipe 15 by its internal gas and air passage Under the uniform mixing of the burner, a strong combustion reaction is carried out, and a large amount of reaction heat is released. Because the temperature in the kiln body is very high, reaching above 1150 degrees, especially near the burner, in order to ensure the normal operation of the furnace rebar combustion tube, the furnace rebar combustion tube is designed. There is a cooling channel (which can be water-cooled or oil-cooled) to reduce the temperature of the combustion tube of the furnace bar to ensure its normal operation. At the same time, the gas and air leading to the surrounding burners are also burned violently under the action of the surrounding burners, releasing a lot of heat, heating the limestone in the kiln body, and decomposing it into lime and carbon dioxide. Due to the use of the furnace rib combustion tube, the fire points are evenly distributed on the cross-section of the kiln body, and the limestone in the kiln body is evenly heated to achieve uniform calcination of the limestone cross-section, and the auxiliary calcination function of the surrounding burners makes the calcination in the furnace body The temperature of the layer is uniform, and the limestone is completely decomposed, which prevents the central part from being burnt through or the peripheral lime from being overburned, improves the quality of the finished lime, and makes full use of heat to save energy.

Claims (1)

1, interior external heating type limestone kiln, by the kiln body, feeder system, firing system, discharge system, blowdown apparatus, Controlling System constitutes, the kiln body comprises shaft furnace (1), interchanger (3), platform one (20), platform two (21), support one (22), support two (23), feeding device support (30), feeder system comprises skew bridge (2), melt pit (11), elevator (17), fixed pulley (18), changed course pulley (19), skewed slot (27), truck (28), kiln feeding device (29), discharge system comprises discharge bucket (12), electromagnetic shock feeding machine (13), drainage comprises fly-ash separator (4), 1# blower fan (5), 2# blower fan (6), exhaust pipeline (8), chimney (14), exhaust pipeline (24), airduct (26), it is characterized in that: described firing system mainly comprises 3# blower fan (7), gas line (9), airduct (10), combustion tube of furnace beam (15), periphery burner (16), airduct (25), combustion tube of furnace beam burner (31), 3# blower fan (7) links to each other with airduct (10), airduct (10) is communicated with interchanger (3), combustion tube of furnace beam (15) is horizontal to be inserted in calcining position, kiln body middle part and evenly to stagger on level attitude, combustion tube of furnace beam burner (31) is distributed on the combustion tube of furnace beam (15), periphery burner (16) is installed in kiln body periphery, and its height is approaching with lower floor furnace ribbed tube burner height.
CN200320111077.3U 2003-10-20 2003-10-20 Internal-external heating lime furnace Expired - Lifetime CN2656405Y (en)

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Application Number Priority Date Filing Date Title
CN200320111077.3U CN2656405Y (en) 2003-10-20 2003-10-20 Internal-external heating lime furnace

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Application Number Priority Date Filing Date Title
CN200320111077.3U CN2656405Y (en) 2003-10-20 2003-10-20 Internal-external heating lime furnace

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101117277B (en) * 2007-07-19 2010-05-19 中冶焦耐工程技术有限公司 Lime shaft kiln with central burner
CN101857383A (en) * 2010-06-28 2010-10-13 贾会平 Beam limekiln
CN101870561A (en) * 2010-06-03 2010-10-27 南京旋立重型机械有限公司 Large automatic shaft lime kiln
CN101514084B (en) * 2009-04-07 2011-04-06 黄灿荣 Lime production pressure furnace device
CN101597145B (en) * 2008-12-04 2012-01-04 贾会平 Method and device for sintering lime
CN1975251B (en) * 2005-11-29 2012-08-08 特鲁兹·弗卡斯责任有限公司 Burner beam for a burning kiln for lump material
CN102092967B (en) * 2009-12-15 2012-12-26 陈巨军 Energy saving and environmental protection automatic lime shaft kiln
CN114656170A (en) * 2022-03-29 2022-06-24 唐山市丰南区金泉冶金能源新技术开发有限公司 Process and device for co-producing active lime by natural gas and biomass fuel

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1975251B (en) * 2005-11-29 2012-08-08 特鲁兹·弗卡斯责任有限公司 Burner beam for a burning kiln for lump material
CN101117277B (en) * 2007-07-19 2010-05-19 中冶焦耐工程技术有限公司 Lime shaft kiln with central burner
CN101597145B (en) * 2008-12-04 2012-01-04 贾会平 Method and device for sintering lime
CN101514084B (en) * 2009-04-07 2011-04-06 黄灿荣 Lime production pressure furnace device
CN102092967B (en) * 2009-12-15 2012-12-26 陈巨军 Energy saving and environmental protection automatic lime shaft kiln
CN101870561A (en) * 2010-06-03 2010-10-27 南京旋立重型机械有限公司 Large automatic shaft lime kiln
CN101870561B (en) * 2010-06-03 2012-08-29 南京旋立重型机械有限公司 Large automatic shaft lime kiln
CN101857383A (en) * 2010-06-28 2010-10-13 贾会平 Beam limekiln
CN101857383B (en) * 2010-06-28 2012-04-18 贾会平 Beam limekiln
CN114656170A (en) * 2022-03-29 2022-06-24 唐山市丰南区金泉冶金能源新技术开发有限公司 Process and device for co-producing active lime by natural gas and biomass fuel

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