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CN2371023Y - A crystallization device in the screw thread area of the bottle neck of a polyester container - Google Patents

A crystallization device in the screw thread area of the bottle neck of a polyester container Download PDF

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Publication number
CN2371023Y
CN2371023Y CN 99208028 CN99208028U CN2371023Y CN 2371023 Y CN2371023 Y CN 2371023Y CN 99208028 CN99208028 CN 99208028 CN 99208028 U CN99208028 U CN 99208028U CN 2371023 Y CN2371023 Y CN 2371023Y
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crystallization
heat source
heat
fixed column
polyester container
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CN 99208028
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Chinese (zh)
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秦光泽
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Abstract

The utility model provides a crystallization device in polyester container bottleneck thread district, the tooth mouth portion inner edge of bottle base inlays admittedly on the fixed column, and tooth mouth portion is equipped with a radiation heat source outward, is equipped with a heat conductor on the fixed column, is equipped with the second radiation heat source in heat conductor corresponding position department, and the heat energy of radiation heat source conducts the fixed column through the heat conductor, evenly introduces on the smooth surface of bottle base bottleneck inner edge. It can eliminate cold spot, prevent heat deformation and facilitate stripping.

Description

一种聚酯容器瓶口螺牙区结晶化装置A crystallization device in the screw thread area of the bottle neck of a polyester container

本实用新型涉及一种瓶口结晶化的处理装置,尤其是用于聚酯容器瓶口螺牙区结晶化的处理设备。The utility model relates to a processing device for bottle mouth crystallization, in particular to processing equipment for crystallization of the screw tooth area of the bottle mouth of a polyester container.

传统的聚酯容器瓶口螺牙部为无定形态(AMORPHOUS)聚合物,因此在承受高温或高压的冲击下容易变形,在热充填作业时对于液体的充填温度皆有其限制,若以低温加工时则液体及空气容易受到细菌的污染,针对于此而在瓶口部施以结晶化处理,以提高耐温耐压的特性,且为目前热充填产品的应用。The screw thread of the bottle mouth of the traditional polyester container is an amorphous (AMORPHOUS) polymer, so it is easy to deform under the impact of high temperature or high pressure, and there is a limit to the filling temperature of the liquid during hot filling operations. During processing, the liquid and air are easily polluted by bacteria. Therefore, crystallization treatment is applied to the mouth of the bottle to improve the characteristics of temperature resistance and pressure resistance, and it is currently used in hot filling products.

结晶化处理是应用热来诱导聚酯聚合物产生结晶,通过提高结晶度以改善聚合物的物理特性及机械特性,然而,在结晶化过程中必须避免热变形的发生,方能控制结晶后瓶口尺寸保持在一定的规格内,因此,结晶的方法、技术是影响成品品质的关键。Crystallization treatment is the application of heat to induce crystallization of polyester polymers, and improve the physical and mechanical properties of the polymers by increasing the degree of crystallization. However, thermal deformation must be avoided during the crystallization process in order to control the bottle after crystallization. The size of the mouth is kept within a certain specification, therefore, the crystallization method and technology are the key to the quality of the finished product.

现行结晶机械设备有法国SIDEL公司及美国ELECTRICA FORM和日本的日精等三家公开生产瓶口结晶的机械,其共同点为单一外部加热,而尺寸的控制结构可分为内塞式及无内塞式结晶。The current crystallization machinery and equipment include French SIDEL company, American ELECTRICA FORM and Japan’s Nissei, etc., which publicly produce bottle mouth crystallization machinery. The common point is a single external heating, and the size control structure can be divided into inner plug type and no inner plug type. crystallization.

有内塞式(INSERT)结晶装置的结构,具有较高尺寸的安定性,但不易脱离内塞(EJECTING),如在高温未硬化时进行脱塞,取出晶化瓶胚,由于聚合体在高温下几乎呈粘弹体极易变形;With the structure of the inner plug (INSERT) crystallization device, it has higher dimensional stability, but it is not easy to break away from the inner plug (EJECTING). The bottom is almost viscoelastic and easily deformed;

无内塞式结晶装置的结构,因无内塞,晶化后尺寸不易控制,也不是理想纯熟的技术。The structure of the crystallization device without inner plug, because there is no inner plug, the size after crystallization is not easy to control, and it is not an ideal and skilled technology.

前述的技术如图1所示,主要结构是瓶胚的牙口部10内缘嵌固在晶化设备机械的固定柱11上,在牙口部10外设有一幅射热源12,此时由于牙口部10厚度t1、t2、t3皆不同,且受牙型影响形成接收幅射热源的死角而产生许多的冷点14,如图2,造成结晶过程中聚合体因相对密度不同而产生不规则的体积收缩或膨胀,使瓶口在热应力诱导下而发生变形,另从结晶曲线C与温度曲线to可知,在最佳结晶点A4与结晶区A3的结晶过程中,如图3,其冷点14的产生而有热应力使瓶口变形。The aforementioned technology is shown in Figure 1. The main structure is that the inner edge of the mouth part 10 of the preform is embedded and fixed on the fixed column 11 of the crystallization equipment, and a radiation heat source 12 is arranged outside the mouth part 10. At this time, due to the mouth part 10 The thickness t1, t2, and t3 are all different, and affected by the shape of the tooth form a dead angle to receive the radiant heat source, resulting in many cold spots 14, as shown in Figure 2, resulting in irregular volumes of the polymer due to different relative densities during the crystallization process Shrinkage or expansion causes the bottle mouth to deform under the induction of thermal stress. In addition, from the crystallization curve C and temperature curve to, it can be seen that during the crystallization process of the optimal crystallization point A4 and the crystallization area A3, as shown in Figure 3, its cold point 14 The generation of thermal stress deforms the bottle mouth.

由此原理,在构成完全结晶化时,即会产生一变形量W,如图4,为解决该变形量W的缺点而有无内塞技术,然而,无内塞结晶因无固定柱11的设置,无法规范瓶口在晶化收缩后的径向尺寸,存在成品品质不易控制、尺寸误差大的缺点,仍不是一良好的设计。Based on this principle, when the structure is fully crystallized, a deformation amount W will be produced, as shown in Figure 4. In order to solve the shortcoming of the deformation amount W, there is no inner plug technology. It is impossible to standardize the radial size of the bottle mouth after crystallization and shrinkage, and there are disadvantages that the quality of the finished product is difficult to control and the size error is large. It is still not a good design.

本实用新型的目的是要提供一种聚酯容器瓶口螺牙区结晶化装置,它可消除冷点,防止产生热变形量,并容易脱胚。The purpose of this utility model is to provide a crystallization device in the thread area of the bottle mouth of a polyester container, which can eliminate cold spots, prevent thermal deformation, and is easy to degerminate.

本实用新型的目的是这样实现的:一种聚酯容器瓶口螺牙区结晶化装置,瓶胚的牙口部内缘嵌固在固定柱上,牙口部外设有一辐射热源,固定柱上设有一热导体,在热导体对应位置处设有第二辐射热源,辐射热源的热能通过热导体传导到固定柱,均匀导入瓶胚瓶口内缘的平滑面上。The purpose of this utility model is achieved in this way: a crystallization device for the screw teeth area of the bottle mouth of a polyester container. The inner edge of the mouth of the bottle embryo is embedded and fixed on the fixed column. The heat conductor is provided with a second radiant heat source at the corresponding position of the heat conductor, and the heat energy of the radiant heat source is conducted to the fixed column through the heat conductor, and evenly introduced into the smooth surface of the inner edge of the preform bottle mouth.

固定柱为一持续保持一定温度、由瓶胚内侧减缓其收缩的导热体。The fixed column is a thermal conductor that continuously maintains a certain temperature and slows down the shrinkage from the inside of the preform.

本实用新型由于设有第二个传热导源,热源由固定柱导入在瓶胚瓶口内缘的平滑面上,使热平均分散在瓶口而消除冷点,进而使瓶胚由不同热源的控制让瓶口内外呈现外硬内软的状态,即瓶口外侧晶化后,内侧仍保持一定温度减缓内侧的晶化所产生收缩的径向压力,达到容易脱胚及不变形的功效,由于内侧为平滑面可均匀地传导热量,不仅可消除冷点产生的热应力,同时具备有抗冷缩产生的径向热应力。Because the utility model is equipped with a second heat conduction source, the heat source is guided by the fixed column onto the smooth surface of the inner edge of the bottle mouth of the preform, so that the heat is evenly dispersed on the bottle mouth to eliminate cold spots, and then the preform is controlled by different heat sources. Let the inside and outside of the bottle mouth present a state of being hard on the outside and soft on the inside, that is, after the outside of the bottle mouth is crystallized, the inside still maintains a certain temperature to slow down the radial pressure of shrinkage generated by the crystallization on the inside, so as to achieve the effect of easy degerming and no deformation. The smooth surface can conduct heat evenly, not only can eliminate the thermal stress caused by cold spots, but also has the ability to resist radial thermal stress caused by cold shrinkage.

下面结合附图详细说明本实用新型的具体结构和工作原理。The specific structure and working principle of the utility model will be described in detail below in conjunction with the accompanying drawings.

图1是现有内塞式结构的示意图;Fig. 1 is the schematic diagram of existing inner plug type structure;

图2是瓶胚瓶口剖面示意图;Fig. 2 is a schematic diagram of a sectional view of a bottle mouth of a preform;

图3是瓶口晶化曲线示意图;Fig. 3 is a schematic diagram of the bottle mouth crystallization curve;

图4是瓶口变形量示意图;Fig. 4 is a schematic diagram of bottle mouth deformation;

图5是本实用新型较佳实施例晶化示意图;Fig. 5 is a schematic diagram of the crystallization of a preferred embodiment of the utility model;

图6是本实用新型较佳实施例晶化曲线示意图;Fig. 6 is a schematic diagram of the crystallization curve of a preferred embodiment of the utility model;

图7是本实用新型较佳实施例的结构示意图;Fig. 7 is a schematic structural view of a preferred embodiment of the utility model;

图8是本实用新型较佳实施例晶化设备示意图。Fig. 8 is a schematic diagram of crystallization equipment in a preferred embodiment of the present invention.

本实用新型所述的容器瓶口螺牙区结晶化设备的改良,主要是瓶口内缘也具有加热功能,即在瓶胚瓶口内侧施以一均匀的热源,使容器的瓶身在成型过程中,瓶口螺牙部不会产生冷点,从而消除热变形的缺点,同时使瓶胚的瓶口形成外硬内软容易脱胚。The improvement of the crystallization equipment in the screw tooth area of the bottle mouth of the container described in the utility model is mainly that the inner edge of the bottle mouth also has a heating function, that is, a uniform heat source is applied to the inside of the bottle mouth of the preform, so that the bottle body of the container can be heated during the molding process. Among them, there will be no cold spots on the screw teeth of the bottle mouth, thereby eliminating the disadvantage of thermal deformation, and at the same time making the bottle mouth of the preform hard on the outside and soft on the inside, easy to degerminate.

如图5、6所示,本实用新型主要设有第二热源,使牙口部10在结晶过程中形成一固化区A1及软化区A2,软化区A2需较长时间如曲线T才会逐渐固化,而软化区A2的形成是在固定柱20一端有一热导体21,如图7、8所示,该热导体21由第二加热的辐射热源22照射,使固定柱20对瓶胚13的瓶口内侧形成软化区A2,且此一热源由瓶口平滑内缘向外传导热,可消除第一辐射热源12对瓶口产生的冷点14,进而防止不规则的热应变的产生,达到提高品质的目的,有利于瓶胚13与固定柱的脱离及防止脱胚变形;As shown in Figures 5 and 6, the utility model is mainly equipped with a second heat source, so that the mouth part 10 forms a solidification area A1 and a softening area A2 during the crystallization process, and the softening area A2 will gradually solidify after a long time such as the curve T , and the formation of the softening zone A2 is that there is a heat conductor 21 at one end of the fixed column 20, as shown in Figures 7 and 8, the heat conductor 21 is irradiated by the second heating radiation heat source 22, so that the fixed column 20 is opposite to the bottle of the preform 13. A softening zone A2 is formed inside the mouth, and this heat source conducts heat outward from the smooth inner edge of the bottle mouth, which can eliminate the cold spot 14 caused by the first radiant heat source 12 on the bottle mouth, thereby preventing the occurrence of irregular thermal strain and improving quality The purpose is to facilitate the detachment of the preform 13 from the fixed column and prevent the deformation of the embryo;

瓶胚13的脱离,在瓶口完全晶化后,第一幅射热源12不再照射,使瓶口外侧固化冷却而结晶,而第二幅射热源22由热导体21使固定柱20仍保持一定的温度,以减缓晶化后瓶口收缩对固定柱20产生的径向压力,进而消灭瓶胚13脱离时的径向剪切力。The detachment of the bottle embryo 13, after the bottle mouth is completely crystallized, the first radiant heat source 12 is no longer irradiated, so that the outside of the bottle mouth is solidified and cooled to crystallize, while the second radiant heat source 22 is still maintained by the heat conductor 21. A certain temperature is used to slow down the radial pressure on the fixed column 20 caused by the shrinkage of the bottle mouth after crystallization, thereby eliminating the radial shear force when the preform 13 is detached.

Claims (2)

1. polyester container bottleneck thread district crystallization apparatus, age of a draught animal portion's inner edge of bottle embryo is mounted on the fixed leg, be provided with a radiant heat source outside the age of a draught animal portion, it is characterized in that: fixed leg is provided with a heat conductor, be provided with second radiant heat source in the heat conductor corresponding position, the heat energy of radiant heat source is transmitted to fixed leg by heat conductor, evenly imports on the even surface of bottle embryo bottleneck inner edge.
2. a kind of polyester container bottleneck thread as claimed in claim 1 district crystallization apparatus is characterized in that: fixed leg is a lasting maintenance uniform temperature, slows down the heat carrier of its contraction by bottle embryo inboard.
CN 99208028 1999-04-19 1999-04-19 A crystallization device in the screw thread area of the bottle neck of a polyester container Expired - Fee Related CN2371023Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 99208028 CN2371023Y (en) 1999-04-19 1999-04-19 A crystallization device in the screw thread area of the bottle neck of a polyester container

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Application Number Priority Date Filing Date Title
CN 99208028 CN2371023Y (en) 1999-04-19 1999-04-19 A crystallization device in the screw thread area of the bottle neck of a polyester container

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CN2371023Y true CN2371023Y (en) 2000-03-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002076712A1 (en) * 2001-01-22 2002-10-03 Zhuhai Zhong Fu Pet Beer Bottle Co., Ltd. The crystallized neck of polyester beer bottle and the manufacturing thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002076712A1 (en) * 2001-01-22 2002-10-03 Zhuhai Zhong Fu Pet Beer Bottle Co., Ltd. The crystallized neck of polyester beer bottle and the manufacturing thereof

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