Disclosure of Invention
The utility model provides an electroplating current online detection device and an electroplating system with the same, and aims to solve the technical problems that aiming at the defects of the prior art, the current detection mode of the current conducting strip has inaccurate detection current, so that the electroplating effect is reduced and the qualification rate of a product to be plated is reduced.
In order to solve the technical problems, the technical scheme adopted by the utility model is that the on-line electroplating current detection device is applied to electroplating equipment, the electroplating equipment comprises a plurality of clamps, a plurality of corresponding conductive sheets and conductive sliding rails, wherein the conductive sheets are positioned below the clamps, and the conductive sliding rails are electrically connected with the clamps, and the on-line electroplating current detection device is characterized by comprising:
the positive electrode of the power supply device is connected with a plurality of conductive sheets through a plurality of current output interfaces, and the negative electrode of the power supply device is connected with the conductive sliding rail.
In a specific embodiment, the current online detection device further comprises a controller device, wherein the controller device is connected with the power supply device and is used for receiving voltage data fed back by the power supply device;
The controller device comprises a judging module which is used for comparing the voltage data with a set value and judging whether abnormal data exist or not.
In a specific embodiment, the controller device further includes an automatic alarm module, where the automatic alarm module is configured to send an alarm alert when the judging module judges that abnormal data exists.
In a specific embodiment, the controller device further includes a data storage module, where the data storage module is configured to store the voltage data.
In a specific embodiment, the power supply device is a rectifier.
In a specific embodiment, the voltage provided by the rectifier is 6V, and the output current of each current output interface is 5A.
In a specific embodiment, the controller device is a programmable logic controller.
In one embodiment, there is also provided an electroplating system including an electroplating apparatus, the electroplating system having the electroplating current online detection device of any one of the embodiments.
In an embodiment, the conductive sheet is made of stainless steel.
In an embodiment, the conductive sliding rail is made of copper alloy.
The utility model has the beneficial effects that the electroplating current online detection device and the electroplating system with the same are different from the situation in the prior art, the electroplating current online detection device is applied to electroplating equipment, the electroplating equipment comprises a plurality of clamps, a plurality of corresponding conductive sheets and conductive sliding rails, the plurality of conductive sheets are positioned below the plurality of clamps, and the conductive sliding rails are electrically connected with the clamps, and the electroplating current online detection device is characterized by comprising:
the positive electrode of the power supply device is connected with a plurality of conductive sheets through a plurality of current output interfaces, and the negative electrode of the power supply device is connected with the conductive sliding rail.
From the above technical solution, the technical solution provided by the present utility model has the following advantages:
The power supply device independently provides detection current for a plurality of conductive plates, and the detection current passing through each conductive plate can be accurately controlled, so that the phenomenon that the detection current is influenced by resistance change caused by acid gas corrosion on the surface of a single conductive plate due to the fact that the detection current is evenly distributed when the detection current passes through the plurality of conductive plates is avoided.
The electroplating current online detection device provided by the utility model provides accurate control of online detection current, solves the problem that the conductive sheet is not corrosion-resistant in the prior art, enhances the electroplating effect and improves the qualification rate of the product to be plated.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and embodiments. It is to be noted that the following embodiments are only for illustrating the present utility model, but do not limit the scope of the present utility model. Likewise, the following embodiments are only some, but not all, of the embodiments of the present utility model, and all other embodiments obtained by a person of ordinary skill in the art without making any inventive effort are within the scope of the present utility model.
The terms "comprising" and "having" and any variations thereof herein are intended to cover a non-exclusive inclusion. A process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those listed but may optionally include other steps or elements not listed or inherent to such process, method, article, or apparatus.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected through an intervening medium, or in communication between two elements or in an interaction relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the embodiments of the present utility model, terms of directions or positional relationships indicated by "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "one side", etc., are based on directions or positional relationships shown in the drawings or conventional placement states or use states, which are merely for convenience of description and simplification of description, and are not intended to indicate or imply that the structures, features, devices or elements referred to must have specific directions or positional relationships, nor must they be constructed and operated in specific directions, merely to explain the relative positional relationships, movement conditions, etc. between the components in a certain specific posture, and if the specific posture is changed, the directional indications correspondingly change and thus are not to be construed as limiting the present utility model.
The terms "first," "second," and "first," herein, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "first", "second", or "first" may include at least one such feature, either explicitly or implicitly. In the description of the present utility model, the meaning of "plurality" means at least two, such as two, three, etc., unless explicitly specified otherwise.
The above terms are merely for convenience of description and should not be construed as limiting the present technical solution.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the utility model. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein may be combined with other embodiments.
The following describes in detail the implementation of the present utility model in connection with specific embodiments:
examples
Fig. 1 is a schematic overall structure of an online plating current detection device according to an embodiment of the present utility model, where the online plating current detection device is applied to a plating apparatus, the plating apparatus includes a plurality of clamps, a plurality of corresponding conductive sheets located below the plurality of clamps, and during plating, the conductive sheets are electrically connected to the clamps, and a conductive slide rail, and the conductive slide rail is electrically connected to the clamps, where the online current detection device includes:
The power supply device comprises a power supply device, wherein the positive electrode of the power supply device is connected with a plurality of conducting strips through a plurality of current output interfaces, the negative electrode of the power supply device is connected with a conducting sliding rail, detection currents of the current output interfaces are the same, detection currents of the conducting strips are returned to the power supply device independently after passing through the conducting sliding rail, the detection currents are not equally divided after passing through each conducting strip, and the conducting strips are not influenced by acid gas corrosion of the clamping points due to the fact that the detection currents pass through the positions of the clamping points easily, so that the accuracy of the detection currents is reduced due to the influence of excessive resistance when the detection currents pass through the conducting sliding rail.
In one specific embodiment, the current online detection device further comprises a controller device, wherein the controller device is connected with the power supply device and is used for receiving voltage data fed back by the power supply device, and the power supply device sends the voltage data to the controller device in real time, so that the controller device can monitor the detected current condition of the electroplating device in real time;
The controller device comprises a judging module which is used for comparing the voltage data with a set value and judging whether abnormal data exist or not.
In one specific embodiment, the controller device further includes an automatic alarm module, where the automatic alarm module is configured to send an alarm alert when the judging module judges that abnormal data exists.
In one specific embodiment, the controller device further includes a data storage module, where the data storage module is configured to store the voltage data for subsequent review by an operator and maintenance according to the abnormal data.
In one specific embodiment, the power supply device is a rectifier.
The rectifier is used as a power supply device when being used for electrolysis, electroplating and electrophoresis treatment. Mainly, the device adjusts the current, voltage, etc. of a standard input power source.
In one specific embodiment, the voltage provided by the rectifier is 6V, and the output current of each current output interface is 5A, that is, the detected current passing through each conductive sheet is 5A.
In one embodiment, the controller device is a Programmable Logic Controller (PLC).
It should be noted that a Programmable Logic Controller (PLC) is a digital operation electronic system designed specifically for application in an industrial environment. It adopts a programmable memory, in its interior is stored the instruction for executing logic operation, sequence control, timing, counting and arithmetic operation, etc. and utilizes digital or analog input and output to control various mechanical equipments or production processes.
In one specific embodiment, the rectifier sends the voltage data feedback to the PLC to be displayed in the DMS, and compares the voltage data with a set value, and when the voltage data fed back exceeds a certain deviation range compared with the set value, an automatic alarm module in the PLC automatically alarms to remind an operator and records the voltage data through the RFID to be ensured in the PLC for the subsequent operator to review and repair.
Examples
The utility model also provides an electroplating system which comprises electroplating equipment and the electroplating current on-line detection device provided by any one of the embodiment of the utility model.
On the electroplating system, the electroplating current on-line detection device independently provides detection current for a plurality of conducting strips through the rectifier, and the detection current passing through each conducting strip can be accurately controlled, so that the phenomenon that the detection current is influenced by resistance change caused by acid gas corrosion on the surface of each conducting strip due to the fact that the detection current is evenly distributed when passing through the plurality of conducting strips is avoided. The electroplating current online detection device provides accurate control of online detection current, solves the problem that a conducting strip is not corrosion-resistant in the prior art, enhances the electroplating effect, and improves the qualification rate of products to be plated.
In one specific embodiment, the conductive sheet is made of stainless steel.
In one specific embodiment, the conductive sliding rail is made of copper alloy.
Compared with the prior art, the electroplating current online detection device and the electroplating system with the same provided by the utility model are characterized in that the electroplating current online detection device is applied to electroplating equipment, the electroplating equipment comprises a plurality of clamps, a plurality of corresponding conductive sheets and conductive sliding rails, wherein the plurality of conductive sheets are positioned below the clamps, and the conductive sliding rails are electrically connected with the clamps, and the current online detection device is characterized in that:
the positive electrode of the power supply device is connected with a plurality of conductive sheets through a plurality of current output interfaces, and the negative electrode of the power supply device is connected with the conductive sliding rail.
From the above technical solution, the technical solution provided by the present utility model has the following advantages:
The power supply device independently provides detection current for a plurality of conductive plates, and the detection current passing through each conductive plate can be accurately controlled, so that the phenomenon that the detection current is influenced by resistance change caused by acid gas corrosion on the surface of a single conductive plate due to the fact that the detection current is evenly distributed when the detection current passes through the plurality of conductive plates is avoided.
The electroplating current online detection device provided by the utility model provides accurate control of online detection current, solves the problem that the conductive sheet is not corrosion-resistant in the prior art, enhances the electroplating effect and improves the qualification rate of the product to be plated.
While the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that the foregoing embodiments may be modified or equivalents may be substituted for some of the features thereof, and that the modifications or substitutions do not depart from the spirit and scope of the embodiments of the invention.