CN221820304U - A new type of high-efficiency valve bag canning packaging machine - Google Patents
A new type of high-efficiency valve bag canning packaging machine Download PDFInfo
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 29
- 238000009924 canning Methods 0.000 title claims abstract description 27
- 238000005303 weighing Methods 0.000 claims abstract description 50
- 238000007599 discharging Methods 0.000 claims abstract 6
- 230000003139 buffering effect Effects 0.000 claims abstract 4
- 239000000428 dust Substances 0.000 claims description 11
- 238000000605 extraction Methods 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 210000001503 joint Anatomy 0.000 claims 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000012856 packing Methods 0.000 abstract 1
- 230000033764 rhythmic process Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 36
- 238000010586 diagram Methods 0.000 description 4
- 230000003116 impacting effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及阀口包装技术领域,特别是涉及一种新型高效阀口袋罐装包装机。The utility model relates to the technical field of valve port packaging, in particular to a novel high-efficiency valve bag canning packaging machine.
背景技术Background Art
阀口袋罐装包装时需要按照要求罐装对应重量的物料,常采用的称重方式是将阀口袋置于称重秤上,阀口袋的尺寸以及自身重量差异比较大,需要不停的调整称重秤所称物料净重,操作繁琐,此外包装机要求下料比较快,普通包装机难以精确控制下料重量,市场上常采用两个料斗进行罐装,快料斗进行大部分物料的罐装,罐装完成后停止,慢料斗罐装剩余物料,采用两个快慢料斗成本高且占空间。When valve bag canning is used for packaging, the corresponding weight of materials must be canned as required. The commonly used weighing method is to place the valve bag on a weighing scale. The size and weight of the valve bag vary greatly, and the net weight of the material weighed by the weighing scale needs to be adjusted continuously, which makes the operation cumbersome. In addition, the packaging machine requires fast material discharge, and it is difficult for ordinary packaging machines to accurately control the material discharge weight. Two hoppers are often used for canning in the market. The fast hopper is used to can most of the materials, and the canning stops after the canning is completed. The slow hopper cans the remaining materials. The use of two fast and slow hoppers is costly and takes up space.
由于罐装物料扬尘比较大,不能采用气吹送料或者叶轮送料,完全用螺旋下料,速度慢,若速度快,则震动大,影响称重。Since canned materials generate a lot of dust, air blowing or impeller feeding cannot be used. The material must be fed entirely by spiral feeding, which is slow. If the speed is fast, there will be a lot of vibration, which will affect the weighing.
基于以上缺陷和不足,有必要对现有的技术予以改进,设计出一种新型高效阀口袋罐装包装机。Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a new and efficient valve bag canning packaging machine.
实用新型内容Utility Model Content
本实用新型主要解决的技术问题是提供一种新型高效阀口袋罐装包装机,单个料仓能够进行快进料和慢进料,根据称重情况切换,进行精准下料,速度快且精度高,称重与罐装能够同步进行,节奏快。The main technical problem solved by the utility model is to provide a new type of high-efficiency valve bag canning packaging machine. A single silo can perform fast feeding and slow feeding, switch according to the weighing situation, and perform accurate material unloading. The speed is fast and the accuracy is high. Weighing and canning can be carried out synchronously with a fast pace.
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种新型高效阀口袋罐装包装机,该种新型高效阀口袋罐装包装机包括机架、料仓、提升机、分料斗、直线送料装置、振动给料装置、称重斗、称重平台、缓冲料仓以及阀口包装机,所述机架上安装有料仓,机架侧端设置有为所述料仓供料的提升机,所述料仓下部出料端安装有分料斗,所述分料斗设置有两出口,两出口分别对接用于快速下料的直线送料装置合用于慢速下料的振动给料装置,直线送料装置合振动给料装置的下料口均对接称重斗,称重斗架设在称重平台,称重斗下方对接设置有缓冲料仓,缓冲料仓下方对接设置有用于罐装的阀口包装机。In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a new type of high-efficiency valve bag canning packaging machine, which includes a frame, a silo, an elevator, a dividing hopper, a linear feeding device, a vibrating feeding device, a weighing hopper, a weighing platform, a buffer silo and a valve mouth packaging machine. The silo is installed on the frame, and a elevator for feeding the silo is arranged at the side end of the frame. A dividing hopper is installed at the lower discharge end of the silo, and the dividing hopper is provided with two outlets, which are respectively connected to a linear feeding device for fast unloading and a vibrating feeding device for slow unloading. The unloading ports of the linear feeding device and the vibrating feeding device are both connected to the weighing hopper. The weighing hopper is arranged on the weighing platform, a buffer silo is arranged below the weighing hopper, and a valve mouth packaging machine for canning is arranged below the buffer silo.
优选的是,所述直线送料装置包括给料箱体、快速料斗、刀闸组件以及振动给料挡板,所述给料箱体上端设置有与直线送料装置对接快速进料口,所述给料箱体侧端设置有与振动给料装置对接的慢速进口,给料箱体内竖直放置有快速料斗,快速料斗的出料口能够控制开关的刀闸组件,给料箱体内装有与慢速进口相对的振动给料挡板,所述刀闸组件包括转动轴、气缸、转动臂、弧形门以及壳罩,所述转动轴通过轴承座插装在给料箱体上,气缸通过铰支座安装在给料箱体外端,气缸的活塞杆通过转动臂与转动轴转动连接,转动轴上安装有与之随动转动的弧形门,快速料斗的出料口为弧形状,弧形门与弧形出料口配合,给料箱体侧端还安装有壳罩,气缸位于壳罩内。Preferably, the linear feeding device comprises a feeding box, a fast hopper, a knife gate assembly and a vibrating feeding baffle, the upper end of the feeding box is provided with a fast feeding port connected to the linear feeding device, the side end of the feeding box is provided with a slow inlet connected to the vibrating feeding device, a fast hopper is vertically placed in the feeding box, the discharge port of the fast hopper can control the knife gate assembly of the switch, the feeding box is equipped with a vibrating feeding baffle opposite to the slow inlet, the knife gate assembly comprises a rotating shaft, a cylinder, a rotating arm, an arc door and a shell cover, the rotating shaft is inserted into the feeding box through a bearing seat, the cylinder is installed at the outer end of the feeding box through a hinge support, the piston rod of the cylinder is rotatably connected to the rotating shaft through a rotating arm, the rotating shaft is equipped with an arc door that rotates therewith, the discharge port of the fast hopper is arc-shaped, the arc door cooperates with the arc discharge port, the side end of the feeding box is also equipped with a shell cover, and the cylinder is located in the shell cover.
优选的是,所述给料箱体侧端还安装有与之内部相通的抽尘管,抽尘管外接抽尘设备。Preferably, a dust extraction pipe communicating with the interior of the feeding box is also installed at the side end of the feeding box, and the dust extraction pipe is externally connected to a dust extraction device.
优选的是,所述振动给料装置包括振动给料斗、振动拉杆、挡片、压缩弹簧以及电磁振动器,所述振动给料斗通过若干振动拉杆与其上方的分料斗弹性连接,振动拉杆穿过振动给料斗的下方安装有挡片,挡片上方套装有压缩弹簧,振动给料斗外端安装有电磁振动器,所述振动给料斗小角度倾斜放置。Preferably, the vibrating feeding device includes a vibrating feeding hopper, a vibrating pull rod, a baffle, a compression spring and an electromagnetic vibrator. The vibrating feeding hopper is elastically connected to the distribution hopper above it through a plurality of vibrating pull rods. The vibrating pull rod passes through the bottom of the vibrating feeding hopper and is equipped with a baffle. A compression spring is mounted above the baffle. An electromagnetic vibrator is installed at the outer end of the vibrating feeding hopper. The vibrating feeding hopper is tilted at a small angle.
优选的是,所述分料斗指向直线送料装置的一端插装有用于限流的插板。Preferably, a plug plate for flow limiting is installed at one end of the distribution hopper pointing to the linear feeding device.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
直线送料装置和振动给料装置配合使用,直线送料装置进行快速下料,当料要达到目标值时实时切换到振动给料装置,进行慢进料,进行精准下料;速度快且精度高;The linear feeding device and the vibrating feeding device are used together. The linear feeding device is used for fast material unloading. When the material reaches the target value, it is switched to the vibrating feeding device in real time for slow feeding and precise material unloading. It has high speed and high precision.
称重斗与缓冲料仓分开,直接关闭称重斗阀口开关,缓冲料仓进行下方物料罐装,称重斗继续称重下料,速度快效率高;The weighing hopper is separated from the buffer silo. The weighing hopper valve switch is directly closed. The buffer silo is used to fill the material below, while the weighing hopper continues to weigh and discharge the material, which is fast and efficient.
将称重设计到上方,物料罐装与称重分开,相对于下称重,无需去皮,不用繁琐调节称重秤。The weighing is designed to be at the top, and the material filling and weighing are separated. Compared with the bottom weighing, there is no need to peel or adjust the weighing scale in a complicated way.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种新型高效阀口袋罐装包装机的结构示意图。Figure 1 is a schematic diagram of the structure of a new type of high-efficiency valve bag canning packaging machine.
图2为一种新型高效阀口袋罐装包装机的局部结构示意图。FIG. 2 is a schematic diagram of the partial structure of a new type of high-efficiency valve bag canning packaging machine.
图3为一种新型高效阀口袋罐装包装机的直线送料装置结构示意图。FIG. 3 is a schematic diagram of the structure of a linear feeding device of a new type of high-efficiency valve bag canning packaging machine.
图4为一种新型高效阀口袋罐装包装机的直线送料装置内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of a linear feeding device of a new type of high-efficiency valve bag canning packaging machine.
其中,1、机架,2、料仓,3、提升机,4、分料斗,5、直线送料装置,51、给料箱体,52、快速料斗,53、刀闸组件,531、转动轴,532、气缸,533、转动臂,534、弧形门,535、壳罩,54、振动给料挡板,55、抽尘管,6、振动给料装置,61、振动给料斗,62、振动拉杆,63、挡片,64、压缩弹簧,65、电磁振动器,7、称重斗,8、称重平台,9、缓冲料仓,10、阀口包装机,11、插板。Among them, 1. frame, 2. silo, 3. elevator, 4. distribution hopper, 5. linear feeding device, 51. feeding box, 52. fast hopper, 53. knife switch assembly, 531. rotating shaft, 532. cylinder, 533. rotating arm, 534. arc door, 535. shell cover, 54. vibrating feeding baffle, 55. dust extraction pipe, 6. vibrating feeding device, 61. vibrating feeding hopper, 62. vibrating pull rod, 63. baffle, 64. compression spring, 65. electromagnetic vibrator, 7. weighing hopper, 8. weighing platform, 9. buffer silo, 10. valve mouth packaging machine, 11. plug plate.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型较佳实施例进行详细阐述,以使实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
请参阅图1至图4,本实用新型实施例包括:Please refer to Figures 1 to 4, the embodiment of the utility model includes:
一种新型高效阀口袋罐装包装机,该种新型高效阀口袋罐装包装机包括机架1、料仓2、提升机3、分料斗4、直线送料装置5、振动给料装置6、称重斗7、称重平台8、缓冲料仓9以及阀口包装机10,所述机架1上安装有料仓2,机架1侧端设置有为所述料仓2供料的提升机3,所述料仓2下部出料端安装有分料斗4,所述分料斗4设置有两出口,两出口分别对接用于快速下料的直线送料装置5合用于慢速下料的振动给料装置6,直线送料装置5合振动给料装置6的下料口均对接称重斗7,称重斗7用于称重物料,称重斗7架设在称重平台8,称重斗7下方对接设置有缓冲料仓9,缓冲料仓9下方对接设置有用于罐装的阀口包装机10。A novel high-efficiency valve bag canning packaging machine, the novel high-efficiency valve bag canning packaging machine comprises a frame 1, a silo 2, an elevator 3, a dividing hopper 4, a linear feeding device 5, a vibrating feeding device 6, a weighing hopper 7, a weighing platform 8, a buffer silo 9 and a valve mouth packaging machine 10, the silo 2 is installed on the frame 1, the side end of the frame 1 is provided with a lifting machine 3 for feeding the silo 2, the lower discharge end of the silo 2 is provided with a dividing hopper 4, the dividing hopper 4 is provided with two outlets, the two outlets are respectively connected to the linear feeding device 5 for fast unloading and the vibrating feeding device 6 for slow unloading, the unloading ports of the linear feeding device 5 and the vibrating feeding device 6 are both connected to the weighing hopper 7, the weighing hopper 7 is used to weigh materials, the weighing hopper 7 is set on the weighing platform 8, the buffer silo 9 is connected to the bottom of the weighing hopper 7, and the valve mouth packaging machine 10 for canning is connected to the bottom of the buffer silo 9.
所述直线送料装置5包括给料箱体51、快速料斗52、刀闸组件53以及振动给料挡板54,所述给料箱体51上端设置有与直线送料装置5对接快速进料口510,所述给料箱体51侧端设置有与振动给料装置6对接的慢速进口511,给料箱体51内竖直放置有快速料斗52,快速料斗52的出料口能够控制开关的刀闸组件53,给料箱体51内装有与慢速进口511相对的振动给料挡板54,所述刀闸组件53包括转动轴531、气缸532、转动臂533、弧形门534以及壳罩535,所述转动轴531通过轴承座插装在给料箱体51上,气缸532通过铰支座安装在给料箱体51外端,气缸532的活塞杆通过转动臂533与转动轴531转动连接,转动轴531上安装有与之随动转动的弧形门534,快速料斗52的出料口为弧形状,弧形门534与弧形出料口配合,给料箱体51侧端还安装有壳罩535,气缸532位于壳罩535内。The linear feeding device 5 includes a feeding box 51, a fast hopper 52, a knife switch assembly 53 and a vibrating feeding baffle 54. The upper end of the feeding box 51 is provided with a fast feeding port 510 that is connected to the linear feeding device 5. The side end of the feeding box 51 is provided with a slow inlet 511 that is connected to the vibrating feeding device 6. The fast hopper 52 is vertically placed in the feeding box 51. The discharge port of the fast hopper 52 can control the knife switch assembly 53 of the switch. The feeding box 51 is equipped with a vibrating feeding baffle 54 opposite to the slow inlet 511. The knife switch assembly 53 includes a rotating shaft 531, a cylinder 532, a rotating arm 533, an arc-shaped door 534 and a shell cover 535. The rotating shaft 531 is inserted into the feeding box 51 through a bearing seat. The cylinder 532 is installed at the outer end of the feeding box 51 through a hinge support. The piston rod of the cylinder 532 is rotatably connected with the rotating shaft 531 through the rotating arm 533. The rotating shaft 531 is provided with an arc-shaped door 534 that rotates therewith. The discharge port of the fast hopper 52 is arc-shaped. The arc-shaped door 534 cooperates with the arc-shaped discharge port. A shell cover 535 is also installed at the side end of the feeding box 51, and the cylinder 532 is located in the shell cover 535.
所述给料箱体51侧端还安装有与之内部相通的抽尘管55,抽尘管55外接抽尘设备。A dust extraction pipe 55 communicating with the interior of the feeding box 51 is also installed at the side end of the feeding box 51 , and the dust extraction pipe 55 is connected to an external dust extraction device.
所述振动给料装置6包括振动给料斗61、振动拉杆62、挡片63、压缩弹簧64以及电磁振动器65,所述振动给料斗61通过若干振动拉杆62与其上方的分料斗4弹性连接,振动拉杆62穿过振动给料斗61的下方安装有挡片63,挡片63上方套装有压缩弹簧64,振动给料斗61外端安装有电磁振动器65,所述振动给料斗61小角度倾斜放置,趋近于水平,只有在振动下,趋于水平的振动给料斗61才会缓慢下料,若不振动,物料会堆积在振动给料斗61内,调节两振动拉杆62的安装距离能够调节振动给料斗61的振动效果,从而调节下料流量。The vibrating feeding device 6 includes a vibrating feeding hopper 61, a vibrating pull rod 62, a baffle 63, a compression spring 64 and an electromagnetic vibrator 65. The vibrating feeding hopper 61 is elastically connected to the sub-hopper 4 above it through a plurality of vibrating pull rods 62. The vibrating pull rod 62 passes through the bottom of the vibrating feeding hopper 61 and is equipped with a baffle 63. A compression spring 64 is mounted on the baffle 63. An electromagnetic vibrator 65 is installed at the outer end of the vibrating feeding hopper 61. The vibrating feeding hopper 61 is tilted at a small angle and is close to horizontal. Only under vibration, the vibrating feeding hopper 61 that is close to horizontal will slowly discharge materials. If it does not vibrate, the materials will accumulate in the vibrating feeding hopper 61. Adjusting the installation distance between the two vibrating pull rods 62 can adjust the vibration effect of the vibrating feeding hopper 61, thereby adjusting the discharge flow rate.
所述分料斗4指向直线送料装置5的一端插装有用于限流的插板11,插板11能够手动插入或拔出,当快进料需要暂停时,手动将插板11推到位,避免料仓2内物料冲击直线送料装置5。The end of the distribution hopper 4 pointing to the linear feeding device 5 is equipped with a plug plate 11 for current limiting, and the plug plate 11 can be manually inserted or pulled out. When the fast feeding needs to be paused, the plug plate 11 is manually pushed into place to prevent the material in the silo 2 from impacting the linear feeding device 5.
本实用新型一种新型高效阀口袋罐装包装机工作时,提升机3将物料提升至料仓2内,料仓2内物料从分料斗4分别进入直线送料装置5合振动给料装置6,由于直线送料装置5的快速料斗52是竖直设置的且开口比较大,下料速度快,物料从直线送料装置5快速落入称重斗7,称重斗7对物料进行称重,当物料快要达到目标值时,手动推动插板11,避免料仓2内物料冲击落入直线送料装置5内,用于限流,刀闸组件53的活塞杆收缩带动弧形门534转至快速料斗52下方,关闭快速料斗52,振动给料装置6的电磁振动器65振动,带动振动给料斗61缓慢下料,此时称重斗7能够精准称重,当物料达到目标值时,电磁振动器65停止振动,暂停下料,称重斗7下方阀口打开,物料落入缓冲料仓9,缓冲料仓9内物料进入阀口包装机10,将称重好的物料罐装到阀口袋内,当开始罐装物料的同时,称重斗7下方阀口闭合,直线送料装置5和振动给料装置6打开进行下一轮下料称重。The utility model discloses a novel high-efficiency valve bag canning packaging machine. When the lifting machine 3 lifts the material into the silo 2, the material in the silo 2 enters the linear feeding device 5 and the vibrating feeding device 6 from the dividing hopper 4 respectively. Since the fast hopper 52 of the linear feeding device 5 is vertically arranged and has a relatively large opening, the material discharge speed is fast, and the material falls quickly from the linear feeding device 5 into the weighing hopper 7, and the weighing hopper 7 weighs the material. When the material is about to reach the target value, the plug plate 11 is manually pushed to prevent the material in the silo 2 from impacting and falling into the linear feeding device 5, which is used for flow limiting. The piston rod of the knife gate assembly 53 contracts to drive the arc The door 534 moves to the bottom of the fast hopper 52, closes the fast hopper 52, and the electromagnetic vibrator 65 of the vibrating feeding device 6 vibrates, driving the vibrating feeding hopper 61 to slowly discharge the material. At this time, the weighing hopper 7 can accurately weigh the material. When the material reaches the target value, the electromagnetic vibrator 65 stops vibrating and the discharge is suspended. The valve port below the weighing hopper 7 opens, and the material falls into the buffer bin 9. The material in the buffer bin 9 enters the valve port packaging machine 10, and the weighed material is canned into the valve bag. When the canning of the material begins, the valve port below the weighing hopper 7 closes, and the linear feeding device 5 and the vibrating feeding device 6 open for the next round of material discharge and weighing.
本实用新型一种新型高效阀口袋罐装包装机,单个料仓能够进行快进料和慢进料,根据称重情况切换,进行精准下料,速度快且精度高,称重与罐装能够同步进行,节奏快。The utility model discloses a novel high-efficiency valve bag canning packaging machine. A single material bin can perform fast feeding and slow feeding, which can be switched according to weighing conditions to perform accurate material unloading. The speed is fast and the precision is high. Weighing and canning can be performed synchronously with a fast pace.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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