CN211966602U - A mobile phone bezel assembly line - Google Patents
A mobile phone bezel assembly line Download PDFInfo
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- CN211966602U CN211966602U CN202020437569.5U CN202020437569U CN211966602U CN 211966602 U CN211966602 U CN 211966602U CN 202020437569 U CN202020437569 U CN 202020437569U CN 211966602 U CN211966602 U CN 211966602U
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Abstract
本实用新型提供了一种手机嵌框装配线,包括输送线和回流线,所述回流线设置在输送线的后侧,输送线与回流线的前端和后端均分别通过中转台相互连接,输送线上输送有托盘,输送线上按组装顺序依次设置有:人工上料工位、自动扫码机构、人工组装后摄像头工位、自动保压后摄像头机构、人工组装移动负载均衡器工位、人工组装天线电缆工位、人工组装GPS工位、人工组装耳机插座以及前摄像头和天线工位、人工组装麦克风和电池工位、人工组装缓冲器工位、自动锁螺丝机构、自动滚压电池机构、人工下料工位。本实用新型通过上述手机嵌框装配线可以大大的提高手机嵌框的装配效率,而且还能降低工人劳动强度。
The utility model provides a mobile phone bezel assembly line, which includes a conveying line and a return line, the return line is arranged on the rear side of the conveying line, and the front and rear ends of the conveying line and the return line are connected to each other through a turntable respectively. Connected, there are pallets conveyed on the conveyor line, and the conveyor line is arranged in sequence in the order of assembly: manual feeding station, automatic code scanning mechanism, camera station after manual assembly, camera mechanism after automatic pressure maintenance, manual assembly mobile load balancer Work station, manual assembly of antenna and cable station, manual assembly of GPS station, manual assembly of earphone socket and front camera and antenna station, manual assembly of microphone and battery station, manual assembly of buffer station, automatic locking screw mechanism, automatic rolling Pressure battery mechanism, manual blanking station. The utility model can greatly improve the assembly efficiency of the mobile phone bezel through the above-mentioned mobile phone bezel assembly line, and can also reduce the labor intensity of workers.
Description
技术领域technical field
本实用新型涉及手机加工领域,特别涉及一种手机嵌框装配线。The utility model relates to the field of mobile phone processing, in particular to a mobile phone bezel assembly line.
背景技术Background technique
在对手机进行组装时,由于手机上需要组装的零件比较多,需要组装耳机插座、天线、摄像头、麦克风、电池和缓冲器等零件,因此需要设置多个工位对应的零件组装到手机上,现有技术中一般都是纯人工手动组装,但有些工位例如锁螺丝、保压工位等,这些工位现有技术中也同样是采用人工手动操作的,因此现在有技术中全手工来组装手机,不但组装效率低,而且工人劳动强度也大。When assembling a mobile phone, since there are many parts to be assembled on the mobile phone, it is necessary to assemble parts such as headphone socket, antenna, camera, microphone, battery and buffer, so it is necessary to set up parts corresponding to multiple stations to assemble on the mobile phone. In the prior art, it is generally purely manual manual assembly, but some stations, such as locking screws, pressure holding stations, etc., are also manually operated manually in the prior art, so the existing technology is completely manual. Assembling mobile phones is not only inefficient, but also labor-intensive.
实用新型内容Utility model content
本实用新型的目的是提供一种组装效率高,可以降低工人劳动强度的手机嵌框装配线。The purpose of the utility model is to provide a mobile phone bezel assembly line with high assembly efficiency and reduced labor intensity of workers.
为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种手机嵌框装配线,包括输送线和回流线,所述回流线设置在输送线的后侧,所述输送线与回流线的前端和后端均分别通过中转台相互连接,所述输送线上输送有托盘,所述托盘可放置待加工的手机嵌框;所述输送线上按组装顺序依次设置有:人工上料工位,所述人工上料工位设置在中转台的一侧,用于人工将待组装的手机嵌框放入到空的托盘上,所述托盘可输送手机嵌框到其他组装工位上;自动扫码机构,所述自动扫码机构设置在人工上料工位的一侧,用于自动扫描手机嵌框上的二维码;人工组装后摄像头工位,所述人工组装后摄像头工位设置在自动扫码机构的一侧,用于工人将后摄像头组装在手机嵌框上;自动保压后摄像头机构,所述自动保压后摄像头机构设置在人工组装后摄像头工位的一侧,用于自动保压手机嵌框上的后摄像头;人工组装移动负载均衡器工位,所述人工组装移动负载均衡器工位设置在自动保压后摄像头机构的一侧,用于人工将移动负载均衡器组装到手机嵌框上;人工组装天线电缆工位,所述人工组装天线电缆工位设置在人工组装移动负载均衡器工位的一侧,用于人工将天线电缆组装到手机嵌框上;人工组装GPS工位,所述人工组装GPS工位设置在人工组装天线电缆工位的一侧,用于人工将GPS组装到手机嵌框上;人工组装耳机插座以及前摄像头和天线工位,所述人工组装耳机插座以及前摄像头和天线工位设置在人工组装GPS工位的一侧,用于人工将耳机插座以及前摄像头和天线组装到手机嵌框上;人工组装麦克风和电池工位,所述人工组装麦克风和电池工位设置在人工组装耳机插座以及前摄像头和天线工位的一侧,用于人工将麦克风和电池组装到手机嵌框上;人工组装缓冲器工位,所述人工组装缓冲器工位设置在人工组装麦克风和电池工位的一侧,用于将缓冲器组装到手机嵌框上;自动锁螺丝机构,所述自动锁螺丝机构设置在人工组装缓冲器工位的一侧,用于将手机嵌框待锁紧的螺丝锁紧,自动滚压电池机构,所述自动滚压电池机构设置在自动锁螺丝机构一侧,用于将电池自动滚压在手机嵌框上;人工下料工位,所述人工下料工位设置在自动滚压电池机构的一侧,用于人工将组装好的手机嵌框进行下料。A mobile phone bezel assembly line includes a conveying line and a return line, the return line is arranged on the rear side of the conveying line, and the front and rear ends of the conveying line and the return line are connected to each other through a turntable, respectively. A pallet is conveyed on the conveying line, and the pallet can be placed on the bezel of the mobile phone to be processed; the conveying line is sequentially arranged in an assembly order: a manual feeding station, and the manual feeding station is arranged on the turntable. On one side, it is used to manually put the mobile phone bezel to be assembled on an empty tray, and the tray can transport the mobile phone bezel to other assembly stations; automatic code scanning mechanism, the automatic code scanning mechanism is set in the manual One side of the feeding station is used to automatically scan the QR code on the frame of the mobile phone; the camera station after manual assembly is set on the side of the automatic code scanning mechanism for workers to The rear camera is assembled on the mobile phone bezel; the automatic pressure-maintaining rear camera mechanism, the automatic pressure-maintaining rear camera mechanism is arranged on one side of the manual assembly rear camera station, and is used to automatically maintain the pressure of the rear camera on the mobile phone bezel; manual Assembling the mobile load balancer station, the manual assembly mobile load balancer station is set on one side of the camera mechanism after automatic pressure maintenance, and is used to manually assemble the mobile load balancer to the mobile phone bezel; manual assembly of the antenna cable The manual assembly of the antenna cable station is arranged on one side of the manual assembly of the mobile load balancer station, for manually assembling the antenna cable on the mobile phone bezel; the manual assembly of the GPS station, the manual assembly of the GPS station Set on one side of the manual assembly antenna cable station for manually assembling the GPS to the mobile phone bezel; manual assembly of the earphone socket and the front camera and antenna station, the manual assembly of the earphone socket and the front camera and antenna station settings On one side of the manual assembly GPS station, it is used to manually assemble the earphone socket, the front camera and the antenna to the bezel of the mobile phone; the manual assembly microphone and battery station are arranged on the manual assembly of the headset The socket and one side of the front camera and antenna station are used to manually assemble the microphone and battery to the mobile phone bezel; the manual assembly buffer station is set at the manual assembly microphone and battery station The side of the buffer is used to assemble the buffer to the bezel of the mobile phone; the automatic locking screw mechanism, which is arranged on one side of the manual assembly buffer station, is used to lock the screws of the mobile phone bezel to be locked. Locking, automatic rolling battery mechanism, the automatic rolling battery mechanism is arranged on one side of the automatic locking screw mechanism, and is used to automatically roll the battery on the mobile phone bezel; manual blanking station, the manual blanking worker The position is set on one side of the automatic rolling battery mechanism, which is used to manually unload the assembled mobile phone bezel.
进一步地,所述中转台包括第一工作台、第一X轴驱动装置、第一Y轴驱动装置和第一Y轴移动台,所述第一Y轴驱动装置安装在第一工作台上,所述第一Y轴移动台安装在第一Y轴驱动装置上,所述第一X轴驱动装置安装在第一Y轴移动台上,所述第一Y轴驱动装置可驱动第一Y轴移动台和第一X轴驱动装置沿Y轴方向运动,所述第一X轴驱动装置用于驱动托盘沿X轴方向运动。Further, the turntable includes a first worktable, a first X-axis driving device, a first Y-axis driving device and a first Y-axis moving table, and the first Y-axis driving device is mounted on the first worktable, The first Y-axis moving stage is mounted on the first Y-axis driving device, the first X-axis driving device is mounted on the first Y-axis moving stage, and the first Y-axis driving device can drive the first Y-axis The moving table and the first X-axis driving device move along the Y-axis direction, and the first X-axis driving device is used to drive the tray to move along the X-axis direction.
进一步地,所述自动锁螺丝机构包括第二工作台、第一锁螺丝机构、第二锁螺丝机构和扫码枪机构,所述第一锁螺丝机构安装在第二工作台的左侧,所述第二锁螺丝机构安装在第二工作台的右侧,所述扫码枪机构安装在第二工作台上,且位于第一锁螺丝机构的左侧,所述第一锁螺丝机构可单独沿X轴、Y轴和Z轴方向运动将手机嵌框上的螺丝锁紧,所述第二锁螺丝机构可单独沿X轴、Y轴和Z轴方向运动将手机嵌框上的螺丝锁紧,所述扫码枪机构用于获取手机嵌框的信息。Further, the automatic locking screw mechanism includes a second worktable, a first locking screw mechanism, a second locking screw mechanism and a code scanning gun mechanism, and the first locking screw mechanism is installed on the left side of the second worktable, so The second locking screw mechanism is installed on the right side of the second workbench, the code scanning gun mechanism is installed on the second workbench, and is located on the left side of the first locking screw mechanism, and the first locking screw mechanism can be independently Move along the X-axis, Y-axis and Z-axis to lock the screws on the mobile phone bezel, and the second screw locking mechanism can move along the X-axis, Y-axis and Z-axis separately to lock the screws on the mobile phone bezel , the scan code gun mechanism is used to obtain the information of the mobile phone bezel.
进一步地,所述自动保压后摄像头机构包括下压气缸、线性导轨、配重块、压头、底板和安装基体,所述安装基体竖直安装在底板上,所述线性导轨安装在安装基体上,所述配重块通过升降板安装在线性导轨上,所述压头安装在配重块的下端,所述下压气缸可驱动升降板带动配重块和压头做升降运动。Further, the automatic pressure-maintaining rear camera mechanism includes a pressing cylinder, a linear guide rail, a counterweight, a pressure head, a base plate and an installation base, the installation base is vertically installed on the base plate, and the linear guide rail is installed on the installation base. The counterweight block is installed on the linear guide rail through the lifting plate, the indenter is installed on the lower end of the counterweight block, and the pressing cylinder can drive the elevator plate to drive the counterweight block and the indenter to move up and down.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
本实用新型工作时,首先输送线输送空托盘到人工上料工位,人工将待组装的手机嵌框放入到空的托盘上,接着输送线继续输送托盘上的手机嵌框来到自动扫码机构处,自动扫码机构自动扫描手机嵌框上的二维码,输送线继续输送托盘上的手机嵌框来到人工组装后摄像头工位,工人将后摄像头组装在手机嵌框上,输送线继续输送托盘上的手机嵌框来到自动保压后摄像头机构,并自动保压手机嵌框上的后摄像头,输送线继续输送托盘上的手机嵌框来到人工组装移动负载均衡器工位,人工将移动负载均衡器组装到手机嵌框上,输送线继续输送托盘上的手机嵌框来到人工组装天线电缆工位,人工将天线电缆组装到手机嵌框上,输送线继续输送托盘上的手机嵌框来到人工组装GPS工位,人工将GPS组装到手机嵌框上,输送线继续输送托盘上的手机嵌框来到人工组装耳机插座以及前摄像头和天线工位,人工将耳机插座以及前摄像头和天线组装到手机嵌框上,输送线继续输送托盘上的手机嵌框来到人工组装麦克风和电池工位,人工将麦克风和电池组装到手机嵌框上,输送线继续输送托盘上的手机嵌框来人工组装缓冲器工位上,人工将缓冲器组装到手机嵌框上,输送线继续输送托盘上的手机嵌框来到自动锁螺丝机构,并将手机嵌框待锁紧的螺丝锁紧,输送线继续输送托盘上的手机嵌框来到自动滚压电池机构,并将电池自动滚压在手机嵌框上,最后输送线继续输送托盘上的手机嵌框来到人工下料工位,人工将组装好的手机嵌框进行下料,下料后空的托盘在中转台的输送下来到回流线上,回流线最后将空的托盘又输送到人工上料工位,如此循环工作。与现有技术相对比,本实用新型通过上述手机嵌框装配线可以大大的提高手机嵌框的装配效率,而且还能降低工人劳动强度。When the utility model works, firstly, the conveying line conveys the empty tray to the manual feeding station, manually puts the cell phone frame to be assembled on the empty tray, and then the conveying line continues to convey the cell phone frame on the tray to the automatic scanning At the code mechanism, the automatic scanning mechanism automatically scans the QR code on the mobile phone bezel, and the conveyor line continues to transport the mobile phone bezel on the tray to the camera station after manual assembly. The line continues to transport the mobile phone bezel on the tray to the rear camera mechanism of automatic pressure maintaining, and automatically maintains the pressure of the rear camera on the mobile phone bezel, the conveyor line continues to transport the mobile phone bezel on the tray to the manual assembly mobile load balancer station , manually assemble the mobile load balancer to the mobile phone bezel, the conveyor line continues to transport the mobile phone bezel on the tray to the manual assembly antenna cable station, manually assemble the antenna cable to the mobile phone bezel, and the conveyor line continues to transport the tray on The mobile phone bezel comes to the manual assembly GPS station, the GPS is manually assembled to the mobile phone bezel, and the conveyor line continues to transport the mobile phone bezel on the tray to the manual assembly of the headphone socket and the front camera and antenna station, and the headphone socket is manually assembled. And the front camera and antenna are assembled on the mobile phone bezel, the conveyor line continues to transport the mobile phone bezel on the tray to the manual assembly microphone and battery station, the microphone and battery are manually assembled on the mobile phone bezel, and the conveyor line continues to convey the tray. The mobile phone bezel is manually assembled to the buffer station, and the buffer is manually assembled to the mobile phone bezel. The conveyor line continues to transport the mobile phone bezel on the tray to the automatic locking screw mechanism, and the mobile phone bezel to be locked. The screw is locked, the conveyor line continues to transport the mobile phone bezel on the tray to the automatic rolling battery mechanism, and the battery is automatically rolled on the mobile phone bezel, and finally the conveyor line continues to transport the mobile phone bezel on the tray to manual unloading At the station, the assembled mobile phone bezels are manually unloaded. After unloading, the empty trays are transported on the turntable to the return line, and the return line finally transports the empty trays to the manual loading station. This cycle works. Compared with the prior art, the utility model can greatly improve the assembly efficiency of the mobile phone bezel through the above-mentioned mobile phone bezel assembly line, and can also reduce the labor intensity of workers.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的俯视立体结构示意图;Fig. 2 is the top three-dimensional structure schematic diagram of the present invention;
图3是本实用新型托盘的结构示意图;Fig. 3 is the structural representation of the tray of the present utility model;
图4是本实用新型中转台的结构示意图;Fig. 4 is the structural representation of the turntable of the present utility model;
图5是本实用新型自动锁螺丝机构的结构示意图;Fig. 5 is the structural representation of the automatic locking screw mechanism of the present invention;
图6是本实用新型自动保压后摄像头机构的机构示意图。FIG. 6 is a schematic view of the camera mechanism after the automatic pressure maintaining of the present invention.
具体实施方式Detailed ways
以下结合附图对本实用新型进行进一步说明:The utility model will be further described below in conjunction with the accompanying drawings:
如图1到图3所示的,一种手机嵌框装配线,包括输送线1和回流线2,所述回流线2设置在输送线1的后侧,所述输送线1与回流线2的前端和后端均分别通过中转台3相互连接,所述输送线1上输送有托盘4,所述托盘4可放置待加工的手机嵌框5;所述输送线1上按组装顺序依次设置有:人工上料工位6,所述人工上料工位6设置在中转台3的一侧,用于人工将待组装的手机嵌框5放入到空的托盘4上,所述托盘4可输送手机嵌框5到其他组装工位上;自动扫码机构7,所述自动扫码机构7设置在人工上料工位6的一侧,用于自动扫描手机嵌框5上的二维码;人工组装后摄像头工位8,所述人工组装后摄像头工位8设置在自动扫码机构7的一侧,用于工人将后摄像头组装在手机嵌框5上;自动保压后摄像头机构9,所述自动保压后摄像头机构9设置在人工组装后摄像头工位8的一侧,用于自动保压手机嵌框5上的后摄像头;人工组装移动负载均衡器工位10,所述人工组装移动负载均衡器工位10设置在自动保压后摄像头机构9的一侧,用于人工将移动负载均衡器10组装到手机嵌框5上;人工组装天线电缆工位11,所述人工组装天线电缆工位11设置在人工组装移动负载均衡器工位10的一侧,用于人工将天线电缆组装到手机嵌框5上;人工组装GPS工位12,所述人工组装GPS工位12设置在人工组装天线电缆工位11的一侧,用于人工将GPS组装到手机嵌框5上;人工组装耳机插座以及前摄像头和天线工位13,所述人工组装耳机插座以及前摄像头和天线工位13设置在人工组装GPS工位12的一侧,用于人工将耳机插座以及前摄像头和天线组装到手机嵌框5上;人工组装麦克风和电池工位14,所述人工组装麦克风和电池工位14设置在人工组装耳机插座以及前摄像头和天线工位13的一侧,用于人工将麦克风和电池组装到手机嵌框5上;人工组装缓冲器工位15,所述人工组装缓冲器工位15设置在人工组装麦克风和电池工位的一侧,用于将缓冲器组装到手机嵌框5上;自动锁螺丝机构16,所述自动锁螺丝机构16设置在人工组装缓冲器工位15的一侧,用于将手机嵌框待锁紧的螺丝锁紧,自动滚压电池机构17,所述自动滚压电池机构17设置在自动锁螺丝机构16一侧,用于将电池自动滚压在手机嵌框上;人工下料工位18,所述人工下料工位18设置在自动滚压电池机构17的一侧,用于人工将组装好的手机嵌框进行下料。As shown in FIG. 1 to FIG. 3, a mobile phone bezel assembly line includes a
如图4所示的,所述中转台3包括第一工作台31、第一X轴驱动装置32、第一Y轴驱动装置33和第一Y轴移动台34,所述第一Y轴驱动装置33安装在第一工作台31上,所述第一Y轴移动台34安装在第一Y轴驱动装置33上,所述第一X轴驱动装置32安装在第一Y轴移动台34上,所述第一Y轴驱动装置32可驱动第一Y轴移动台34和第一X轴驱动装置32沿Y轴方向运动,所述第一X轴驱动装置32用于驱动托盘4沿X轴方向运动。As shown in FIG. 4 , the
如图5所示的,所述自动锁螺丝机构16包括第二工作台161、第一锁螺丝机构162、第二锁螺丝机构163和扫码枪机构164,所述第一锁螺丝机构162安装在第二工作台161的左侧,所述第二锁螺丝机构163安装在第二工作台161的右侧,所述扫码枪机构164安装在第二工作台161上,且位于第一锁螺丝机构162的左侧,所述第一锁螺丝机构162可单独沿X轴、Y轴和Z轴方向运动将手机嵌框5上的螺丝锁紧,所述第二锁螺丝机构163可单独沿X轴、Y轴和Z轴方向运动将手机嵌框5上的螺丝锁紧,所述扫码枪机构164用于获取手机嵌框5的信息。As shown in FIG. 5 , the automatic
如图6所示的,所述自动保压后摄像头机构9包括下压气缸91、线性导轨92、配重块93、压头94、底板95和安装基体96,所述安装基体96竖直安装在底板95上,所述线性导轨92安装在安装基体96上,所述配重块93通过升降板安装在线性导轨92上,所述压头94安装在配重块93的下端,所述下压气缸91可驱动升降板带动配重块93和压头94做升降运动。As shown in FIG. 6 , the automatic pressure-maintaining
本实用新型工作时,首先输送线1输送空托盘4到人工上料工位6,人工将待组装的手机嵌框5放入到空的托盘4上,接着输送线1继续输送托盘4上的手机嵌框5来到自动扫码机构7处,自动扫码机构7自动扫描手机嵌框5上的二维码,扫码后,输送线1继续输送托盘4上的手机嵌框5来到人工组装后摄像头工位8,工人将后摄像头组装在手机嵌框5上,输送线1继续输送托盘4上的手机嵌框5来到自动保压后摄像头机构9,并自动保压手机嵌框5上的后摄像头,输送线1继续输送托盘4上的手机嵌框5来到人工组装移动负载均衡器工位10,人工将移动负载均衡器组装到手机嵌框5上,输送线1继续输送托盘4上的手机嵌框5来到人工组装天线电缆工位11,人工将天线电缆组装到手机嵌框5上,输送线1继续输送托盘4上的手机嵌框5来到人工组装GPS工位12,人工将GPS组装到手机嵌框5上,输送线1继续输送托盘4上的手机嵌框5来到人工组装耳机插座以及前摄像头和天线工位13,人工将耳机插座以及前摄像头和天线组装到手机嵌框5上,输送线1继续输送托盘4上的手机嵌框5来到人工组装麦克风和电池工位14,人工将麦克风和电池组装到手机嵌框5上,输送线1继续输送托盘4上的手机嵌框5来人工组装缓冲器工位15上,人工将缓冲器组装到手机嵌框上,输送线1继续输送托盘4上的手机嵌框5来到自动锁螺丝机构16,并将手机嵌框待锁紧的螺丝锁紧,输送线1继续输送托盘4上的手机嵌框5来到自动滚压电池机构17,并将电池自动滚压在手机嵌框5上,最后输送线1继续输送托盘4上的手机嵌框5来到人工下料工位,人工将组装好的手机嵌框5进行下料,下料后空的托盘4在中转台3的输送下来到回流线2上,回流线2最后将空的托盘4又输送到人工上料工位6,如此循环工作。与现有技术相对比,本实用新型通过上述手机嵌框5装配线可以大大的提高手机嵌框5的装配效率,而且还能降低工人劳动强度。When the utility model works, firstly, the
以上所述并非对本实用新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
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