CN211756691U - Tobacco stalk screening equipment - Google Patents
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- CN211756691U CN211756691U CN202020137741.5U CN202020137741U CN211756691U CN 211756691 U CN211756691 U CN 211756691U CN 202020137741 U CN202020137741 U CN 202020137741U CN 211756691 U CN211756691 U CN 211756691U
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Abstract
一种烟梗筛分设备,其包括:位于上层的圆柱形筛分滚筒和位于下层的平板形筛分振筛;筛分滚筒倾斜布置前端连接理顺的烟梗,其外表面均匀分布着多个容纳烟梗的长方形凹槽,其长边方向与来料方向一致;筛分振筛沿水平横向具有多个独立的振动平板且每个均具有:位于所述振动平板表面的均匀分布的多个圆孔和位于所述振动平板的挡板处的收集斜面,其经过两级筛分,且在第二级上又分为独立的多个筛分平板,有效分离出不同规格的烟梗,为后续烟梗加工提供质量均匀一致的原料。
A tobacco stem screening device, comprising: a cylindrical screening drum located on the upper layer and a flat-plate-shaped screening vibrating screen located on the lower layer; the screening drum is inclined and arranged to connect the straightened tobacco stems at the front end, and the outer surface of the screening drum is evenly distributed with many a rectangular groove for accommodating tobacco stems, the long-side direction of which is consistent with the incoming material direction; the screening vibrating screen has a plurality of independent vibrating plates along the horizontal and transverse directions, and each has: A circular hole and a collection slope located at the baffle plate of the vibrating plate are screened in two stages, and are further divided into a plurality of independent screening plates on the second stage to effectively separate tobacco stems of different specifications. Provide raw materials with uniform quality for subsequent tobacco stem processing.
Description
技术领域technical field
本实用新型属于烟叶复烤加工领域,特别关于一种烟梗筛分设备。The utility model belongs to the field of tobacco leaf redrying processing, in particular to a tobacco stem screening device.
背景技术Background technique
在烟叶复烤加工领域,特别是叶梗分离后的烟梗根据烟梗粗细筛分分级中,烟叶原料中约有25%的烟梗,烟梗纤维素含量较高,经膨胀过的烟梗,使用在卷烟产品上,作为产品的一种组分,不仅可以降低焦油含量、改善烟气状态,还能降低原料成本。在烟梗加工过程中,烟梗筛分除杂是烟梗加工过程中的重要工序,筛分出合适尺寸(粗细、长短)的烟梗是后工序加工难易程度的基础。In the field of tobacco leaf redrying processing, especially in the sieving and classification of the tobacco stems after the leaf stems are separated according to the thickness of the tobacco stems, about 25% of the tobacco stems in the tobacco leaf raw materials have high cellulose content, and the expanded tobacco stems , used in cigarette products, as a component of the product, it can not only reduce the tar content, improve the state of smoke, but also reduce the cost of raw materials. In the process of tobacco stem processing, tobacco stem screening and impurity removal is an important process in the tobacco stem processing process. Screening out tobacco stems of suitable size (thickness, length) is the basis for the difficulty of processing in the subsequent process.
现有的烟梗筛分装置多采用的是单层筛网,筛网上布有圆孔或长孔的结构,在使用时存在筛分不完全,筛分效率低,不能全部分级分类,筛网容易堵塞等问题,特别是难以对烟梗的长短进行有效筛分。Most of the existing tobacco stem screening devices use a single-layer screen, and the screen has a structure with round holes or long holes. During use, the screening is incomplete, the screening efficiency is low, and it cannot be fully classified. It is easy to block and other problems, especially it is difficult to effectively screen the length of tobacco stems.
现有设备可以理顺烟梗的喂料装置,让烟梗按照长度方向整齐排列,均匀一致的烟梗进入切丝机,将烟梗切成梗丝。但是这种装置不具备将粗细烟梗区分的功能,在切梗丝时造成资源得不到合理利用、切出的梗丝质量不均匀等情况。The existing equipment can straighten the feeding device of the tobacco stems, so that the tobacco stems are neatly arranged according to the length direction, and the uniform tobacco stems enter the shredder, and the tobacco stems are cut into shredded stems. However, this kind of device does not have the function of distinguishing thick and thin tobacco stems, resulting in unreasonable utilization of resources and uneven quality of cut stems when cutting cut stems.
实用新型内容Utility model content
本实用新型的目的是一种新型的烟梗筛分设备,解决现有技术问题,能够均匀、快速对实际生产常见烟梗进行筛分,提高生产效率和质量,有效分离出不同规格规格(粗细、长短)的烟梗,为后续烟梗加工提供质量均匀一致的原料。The purpose of the utility model is a new type of tobacco stem screening equipment, which solves the problems of the prior art, can evenly and quickly screen common tobacco stems in actual production, improves production efficiency and quality, and effectively separates different specifications (thickness and thickness). , long and short) tobacco stems, providing raw materials with uniform quality for subsequent tobacco stem processing.
为实现上述技术目的,本实用新型提供一种烟梗筛分设备,其包括:位于上层的圆柱形筛分滚筒和位于下层的平板形筛分振筛;所述筛分滚筒的轴线相对水平线呈倾斜布置,其前端连接有烟梗理顺装置并接收经理顺的烟梗,所述筛分滚筒的外表面均匀分布着多个长方形凹槽,所述长方形凹槽中容纳所述烟梗且所述长方形凹槽的长边方向与所述烟梗的来料方向一致;所述筛分振筛沿水平横向具有多个独立的振动平板,且每个所述振动平板均具有:位于所述振动平板表面的均匀分布的多个圆孔和位于所述振动平板的挡板处的收集斜面。In order to achieve the above technical purpose, the present utility model provides a tobacco stem screening equipment, which comprises: a cylindrical screening drum located on the upper layer and a flat-plate screening vibrating screen located on the lower layer; Inclined arrangement, the front end is connected with a tobacco stem straightening device and receives the smoothed tobacco stems, the outer surface of the screening drum is evenly distributed with a plurality of rectangular grooves, the rectangular grooves accommodate the tobacco stems and all The long-side direction of the rectangular groove is consistent with the incoming direction of the tobacco stems; the screening vibrating screen has a plurality of independent vibrating plates along the horizontal transverse direction, and each of the vibrating plates has: A plurality of circular holes evenly distributed on the surface of the flat plate and a collection slope at the baffle of the vibrating plate.
本实用新型经过两级筛分,且在第二级上又分为独立的多个筛分平板,对经一级筛分后的烟梗进行不同二次筛分,经过各独立二级筛分的烟梗可根据其具体尺寸做相应后续生产或进一步再加工处理,有效分离出不同规格的烟梗,为后续烟梗加工提供质量均匀一致的原料。The utility model undergoes two-stage screening, and is further divided into a plurality of independent screening plates on the second stage, the tobacco stems after the first-stage screening are subjected to different secondary screening, and the tobacco stems after the first-stage screening are screened separately. The tobacco stems can be processed for subsequent production or further reprocessing according to their specific sizes, effectively separating tobacco stems of different specifications and providing raw materials with uniform quality for subsequent tobacco stem processing.
作为进一步的改进,在所述筛分振筛的下层水平横向布置有收集皮带。As a further improvement, a collection belt is horizontally and laterally arranged on the lower layer of the screening vibrating screen.
作为进一步的改进,所述筛分滚筒的轴线相对水平线之间的倾斜角度为3至6度。As a further improvement, the inclination angle between the axis of the screening drum relative to the horizontal line is 3 to 6 degrees.
作为进一步的改进,多个所述长方形凹槽沿所述筛分滚筒的轴线具有多个区域,且自所述筛分滚筒的前端向后端,所述区域中的所述长方形凹槽的开口尺寸逐渐增大。As a further improvement, a plurality of the rectangular grooves have a plurality of regions along the axis of the screening drum, and from the front end to the rear end of the screening drum, the openings of the rectangular grooves in the regions are The size gradually increases.
作为进一步的改进,所述区域具有三个,且所述长方形凹槽分别对应并包括:第一长方形凹槽、第二长方形凹槽和第三长方形凹槽。As a further improvement, the area has three, and the rectangular grooves correspond to and include: a first rectangular groove, a second rectangular groove and a third rectangular groove.
作为进一步的改进,所述振动平板具有三个并与所述区域在垂直方向上相对应,且所述圆孔与所述长方形凹槽相对应并包括:第一圆孔、第二圆孔和第三圆孔。As a further improvement, the vibrating plate has three and corresponds to the area in the vertical direction, and the circular hole corresponds to the rectangular groove and includes: a first circular hole, a second circular hole and The third round hole.
作为进一步的改进,所述第一圆孔、所述第二圆孔和所述第三圆孔的直径逐渐增大。As a further improvement, the diameters of the first circular hole, the second circular hole and the third circular hole are gradually increased.
作为进一步的改进,其还包括与所述筛分滚筒的外表面相抵靠接触的毛刷,所述毛刷布置在所述筛分滚筒的进料侧并沿所述筛分滚筒的轴线延伸。As a further improvement, it also includes a brush in contact with the outer surface of the screening drum, the brush is arranged on the feed side of the screening drum and extends along the axis of the screening drum.
作为进一步的改进,所述筛分滚筒在其前端面方向沿逆时针转动,所述毛刷布置在所述筛分滚筒的进料侧的水平方向。As a further improvement, the screening drum rotates counterclockwise in the direction of the front end surface thereof, and the brushes are arranged in the horizontal direction of the feeding side of the screening drum.
作为进一步的改进,所述毛刷在所述筛分滚筒的端面方向呈直线型分布或者呈弧形分布。As a further improvement, the brushes are distributed in a straight line or in an arc in the direction of the end face of the screening drum.
本实用新型通过毛刷进一步理顺,同时每一级筛分又具有三种不同的尺寸规格,对烟梗做到精细筛分且对不同规格的烟梗进行独立收集并做后续的生产和加工使用。The utility model is further straightened by brushes, and at the same time, each stage of screening has three different sizes and specifications, so that the tobacco stems can be finely screened, and the tobacco stems of different specifications can be collected independently for subsequent production and processing. use.
附图说明Description of drawings
图1为本实用新型的外观示意图;Fig. 1 is the appearance schematic diagram of the utility model;
图2为筛分滚筒轴向示意图;Fig. 2 is the axial schematic diagram of screening drum;
图3为筛分滚筒前端面示意图;Figure 3 is a schematic diagram of the front end of the screening drum;
图4为筛分振筛示意图。Figure 4 is a schematic diagram of a screening vibrating screen.
附图标记:筛分滚筒1,筛分振筛2,收集皮带3,收集斜面4,毛刷5。Reference numerals:
具体实施方式Detailed ways
如图1至4所示,其中直线箭头方向为物料运输方向,圆周方向为筛分滚筒转动方向。本实用新型提供一种烟梗筛分设备,其包括:位于上层的圆柱形筛分滚筒1和位于下层的平板形筛分振筛2;所述筛分滚筒1的轴线相对水平线呈倾斜布置,其前端连接有烟梗理顺装置并接收经理顺的烟梗,所述筛分滚筒1的外表面均匀分布着多个长方形凹槽,所述长方形凹槽中容纳所述烟梗且所述长方形凹槽的长边方向与所述烟梗的来料方向一致;所述筛分振筛2沿水平横向具有多个独立的振动平板,且每个所述振动平板均具有:位于所述振动平板表面的均匀分布的多个圆孔和位于所述振动平板的挡板处的收集斜面4。As shown in Figures 1 to 4, the direction of the straight arrow is the material transportation direction, and the circumferential direction is the rotation direction of the screening drum. The utility model provides a tobacco stem screening equipment, which comprises: a
本实用新型经过两级筛分,且在第二级上又分为独立的多个筛分平板,对经一级筛分后的烟梗进行不同二次筛分,经过各独立二级筛分的烟梗可根据其具体尺寸做相应后续生产或进一步再加工处理,有效分离出不同规格的烟梗,为后续烟梗加工提供质量均匀一致的原料。The utility model undergoes two-stage screening, and is further divided into a plurality of independent screening plates on the second stage, the tobacco stems after the first-stage screening are subjected to different secondary screening, and the tobacco stems after the first-stage screening are screened separately. The tobacco stems can be processed for subsequent production or further reprocessing according to their specific sizes, effectively separating tobacco stems of different specifications and providing raw materials with uniform quality for subsequent tobacco stem processing.
作为进一步的改进,在所述筛分振筛2的下层水平横向布置有收集皮带3。As a further improvement, a
作为进一步的改进,所述筛分滚筒1的轴线相对水平线之间的倾斜角度为3至6度。优选的为5度。As a further improvement, the inclination angle between the axis of the
作为进一步的改进,多个所述长方形凹槽沿所述筛分滚筒1的轴线具有多个区域,且自所述筛分滚筒1的前端向后端,所述区域中的所述长方形凹槽的开口尺寸逐渐增大。距离烟梗理顺装置由近至远收集的烟梗由细逐渐增粗。As a further improvement, a plurality of the rectangular grooves have a plurality of regions along the axis of the
作为进一步的改进,所述区域具有三个,且所述长方形凹槽分别对应并包括:第一长方形凹槽、第二长方形凹槽和第三长方形凹槽。As a further improvement, the area has three, and the rectangular grooves correspond to and include: a first rectangular groove, a second rectangular groove and a third rectangular groove.
作为进一步的改进,所述振动平板具有三个并与所述区域在垂直方向上相对应,且所述圆孔与所述长方形凹槽相对应并包括:第一圆孔、第二圆孔和第三圆孔。As a further improvement, the vibrating plate has three and corresponds to the area in the vertical direction, and the circular hole corresponds to the rectangular groove and includes: a first circular hole, a second circular hole and The third round hole.
作为进一步的改进,所述第一圆孔、所述第二圆孔和所述第三圆孔的直径逐渐增大。相对应的距离烟梗理顺装置由近至远分部的孔径逐渐增大,距离烟梗理顺装置由近至远收集到上层掉落的烟梗由细逐渐增粗。对不同规格烟梗进行杂物剔除,越粗的烟梗在圆孔越大的平板振动筛上筛分,更有效的筛分出杂物与碎烟梗,筛分出来的烟梗在挡板处有梗收集的倾斜角;下层为杂物和碎梗收集皮带。As a further improvement, the diameters of the first circular hole, the second circular hole and the third circular hole are gradually increased. Correspondingly, the pore diameter of the distance from the tobacco stem straightening device increases gradually from near to far, and the tobacco stems collected from the upper layer from the near to far away from the tobacco stem straightening device gradually increase from thin to thick. Remove debris from tobacco stems of different specifications. The thicker tobacco stems are screened on a flat vibrating screen with larger round holes, which can more effectively screen out debris and broken tobacco stems. The screened tobacco stems are on the baffle. There is an oblique angle for the collection of stems; the lower layer is the collection belt for debris and broken stems.
作为进一步的改进,其还包括与所述筛分滚筒1的外表面相抵靠接触的毛刷5,所述毛刷5布置在所述筛分滚筒1的进料侧并沿所述筛分滚筒1的轴线延伸。As a further improvement, it also includes a
作为进一步的改进,所述筛分滚筒1在其前端面方向沿逆时针转动,所述毛刷5布置在所述筛分滚筒1的进料侧的水平方向。As a further improvement, the
作为进一步的改进,所述毛刷5在所述筛分滚筒1的端面方向呈直线型分布或者呈弧形分布。As a further improvement, the
本实用新型通过毛刷进一步理顺,同时每一级筛分又具有三种不同的尺寸规格,对烟梗做到精细筛分且对不同规格的烟梗进行独立收集并做后续的生产和加工使用。The utility model is further straightened by brushes, and at the same time, each stage of screening has three different sizes and specifications, so that the tobacco stems can be finely screened, and the tobacco stems of different specifications can be collected independently for subsequent production and processing. use.
本实用新型采用两层筛分装置,首先通过分布着凹槽的筛分滚筒将不同粗细的烟梗筛分出来;其次通过中层的平板振动筛,精准筛分不同规格烟梗中的杂物,提高烟梗纯净度,为后续梗加工提供纯净、质量均匀一致的原料。正常烟梗出料的分类收集位于中层平板振动筛之后,出料收集装置包括不同规格烟梗分别收集装置,碎梗出料收集装置位于最下层。The utility model adopts a two-layer screening device. First, the tobacco stems with different thicknesses are screened out through a screening drum with grooves distributed; secondly, the middle-layer flat plate vibrating screen is used to accurately screen the sundries in the tobacco stems of different specifications. Improve the purity of tobacco stems and provide pure, uniform quality raw materials for subsequent stem processing. The classification and collection of normal tobacco stem discharge is located after the middle-layer flat plate vibrating screen. The discharge collection device includes separate collection devices for tobacco stems of different specifications, and the broken stem discharge collection device is located at the bottom layer.
该实用新型对实际生产具有重要意义,正常复烤加工收集到的烟梗,由输送皮带输送至烟梗理顺装置,烟梗顺着物料流向排布。烟梗经过理顺后,通过不同规格烟梗筛分装置,先经输送皮带运输到有凹槽的筛分滚筒,经过筛分滚筒时,在有凹槽的筛分滚筒上,不同规格的烟梗得到筛分,烟梗由细到粗先后落到中层三个平板振动筛上。落到中层平板振动筛上的烟梗,在设备的振动下,烟梗在有圆孔的平板振动筛上移动,尺寸小于圆孔直径的杂物、碎梗在设备振时,落至下层,合格烟梗在设备振动中向前移动,经过挡板处,正常烟梗分类收集处收集。落至下层的碎梗经过输送皮带收集或进一步处理。The utility model is of great significance to the actual production. The tobacco stems collected during the normal redrying process are transported to the tobacco stem straightening device by the conveying belt, and the tobacco stems are arranged along the material flow direction. After the tobacco stems are straightened out, they pass through the tobacco stem screening device of different specifications, and are first transported to the screening drum with grooves by the conveyor belt. The stems are screened, and the tobacco stems fall on the three flat vibrating screens in the middle layer from fine to coarse. The tobacco stems falling on the middle plate vibrating screen will move on the plate vibrating screen with round holes under the vibration of the equipment, and the debris and broken stems smaller than the diameter of the round holes will fall to the lower layer when the equipment is vibrating. The qualified tobacco stems move forward in the vibration of the equipment, pass through the baffle, and collect at the normal tobacco stem classification collection. The shredded stems falling to the lower layer are collected or further processed by the conveyor belt.
本实用新型用于打叶复烤加工过程中,烟梗按规格筛分,可将碎梗筛分出去,不同规格的烟梗分别复烤、存放,为后续烟梗加工提供纯净、质量均匀一致的原料,对不同规格的烟梗,分组加工,采用不同的制丝工艺处理烟梗,提高烟梗的利用率。The utility model is used in the process of threshing and redrying, the tobacco stems are sieved according to the specifications, and the broken stems can be screened out. Tobacco stems of different specifications are processed in groups, and different silk-making processes are used to process tobacco stems to improve the utilization rate of tobacco stems.
本实用新型可用于“打叶复烤烟梗汇总---烟梗复烤---包装”的烟梗加工工艺。本实用新型又分为两种情况:(1)本实用新型放在烟梗复烤之前,更有效的筛分出碎梗、杂物,且不同规格的梗分别复烤、包装,能减小烟梗水分的波动性;(2)本实用新型放在包装之前,经过打叶复烤后的烟梗进入筛分装置,能把在复烤过程中产生的碎梗一并分离出去,提高烟梗的可用性。The utility model can be used for the processing technology of tobacco stems of "collection of threshed and re-cured tobacco stems---re-cured tobacco stems---packaging". The utility model is divided into two situations: (1) the utility model is placed before the tobacco stems are re-roasted, and the broken stems and debris are more effectively screened out, and the stems of different specifications are re-roasted and packaged respectively, which can reduce the The volatility of the moisture content of the tobacco stems; (2) the utility model is placed before the packaging, and the tobacco stems after the threshing and redrying enter the screening device, which can separate the broken stems produced in the redrying process together, so as to improve the quality of the tobacco stems. Terrier availability.
应了解本实用新型所要保护的范围不限于非限制性实施方案,应了解非限制性实施方案仅仅作为实例进行说明。本申请所要要求的实质的保护范围更体现于独立权利要求提供的范围,以及其从属权利要求。It should be understood that the scope of protection of the present invention is not limited to the non-limiting embodiments, and it should be understood that the non-limiting embodiments are only described as examples. The substantial protection scope required by this application is more reflected in the scope provided by the independent claims and its dependent claims.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020137741.5U CN211756691U (en) | 2020-01-21 | 2020-01-21 | Tobacco stalk screening equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119588606A (en) * | 2025-02-10 | 2025-03-11 | 临涣焦化股份有限公司 | A coke pulverizing device and method with uniform particle size |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119588606A (en) * | 2025-02-10 | 2025-03-11 | 临涣焦化股份有限公司 | A coke pulverizing device and method with uniform particle size |
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