CN211726660U - A hot dip galvanized washing tank - Google Patents
A hot dip galvanized washing tank Download PDFInfo
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- CN211726660U CN211726660U CN201922422143.2U CN201922422143U CN211726660U CN 211726660 U CN211726660 U CN 211726660U CN 201922422143 U CN201922422143 U CN 201922422143U CN 211726660 U CN211726660 U CN 211726660U
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- 238000005406 washing Methods 0.000 title claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 238000005485 electric heating Methods 0.000 claims abstract description 19
- 239000004816 latex Substances 0.000 claims abstract description 19
- 229920000126 latex Polymers 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 16
- 238000005246 galvanizing Methods 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 11
- 239000011229 interlayer Substances 0.000 claims description 3
- 239000002253 acid Substances 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 7
- 239000000243 solution Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000005554 pickling Methods 0.000 description 4
- 239000002351 wastewater Substances 0.000 description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- 239000011592 zinc chloride Substances 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Landscapes
- Coating With Molten Metal (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
本实用新型适用于热浸镀锌技术领域,提供了一种热浸镀锌水洗槽,包括壳体组件、清洗组件和烘干组件,所述壳体组件包括槽体和电机室,所述电机室与所述槽体固定连接,且位于所述槽体的外侧壁上,所述清洗组件包括喷头、电机、转轴、清理刷、乳胶套、出水管、过滤网和控制阀门;通过设置有电机、转轴、清洗刷和乳胶套,使得外部工件在浸洗时由于电机带动转轴转动使得位于转轴上的清洗刷和乳胶套转动对外部工件有接触,在接触时将外部工件上的酸液进行清除,还设置有喷头,可以在清洗过程中也间断地喷水对乳胶套进行清洗以便于更好地清除外部工件上的酸液,还设置有电热板,对清洗过的外部工件及时烘干,以免影响后续加工。
The utility model is suitable for the technical field of hot-dip galvanizing, and provides a hot-dip galvanizing water washing tank, which includes a shell component, a cleaning component and a drying component. The shell component includes a tank body and a motor room, and the motor The chamber is fixedly connected to the tank body and is located on the outer side wall of the tank body. The cleaning assembly includes a spray head, a motor, a rotating shaft, a cleaning brush, a latex cover, a water outlet pipe, a filter screen and a control valve; , rotating shaft, cleaning brush and latex sleeve, so that when the external workpiece is immersed, the motor drives the rotating shaft to rotate, so that the cleaning brush and the latex sleeve on the rotating shaft are in contact with the external workpiece, and the acid solution on the external workpiece is removed during contact. , It is also equipped with a nozzle, which can intermittently spray water to clean the latex sleeve during the cleaning process to better remove the acid on the external workpiece. It is also equipped with an electric heating plate to dry the cleaned external workpiece in time. so as not to affect subsequent processing.
Description
技术领域technical field
本实用新型属于热浸镀锌技术领域,尤其涉及一种热浸镀锌水洗槽。The utility model belongs to the technical field of hot-dip galvanizing, in particular to a hot-dip galvanizing water washing tank.
背景技术Background technique
热镀锌是使熔融金属与铁基体反应而产生合金层,从而使基体和镀层二者相结合。热镀锌是先将钢铁制件进行酸洗,为了去除钢铁制件表面的氧化铁,酸洗后,通过氯化铵或氯化锌水溶液或氯化铵和氯化锌混合水溶液槽中进行清洗,然后送入热浸镀槽中。热镀锌具有镀层均匀,附着力强,使用寿命长等优点。热浸镀锌的原理,简单的说即是将已清洗洁净的铁件,经由助镀剂的润湿作用,浸入锌浴中,使钢铁与熔融锌反应生成一合金化的皮膜。酸洗是清洁金属表面的一种常用的方法,无论是对金属坯件的低倍检测还是对带钢等金属的表面除锈。目前,锌锅生产线在热浸镀锌过程中同样需要酸洗。在酸洗之后,需要进行再次水洗来取出工件表面残留的酸液,保证下一工序的进行。Hot-dip galvanizing is to make the molten metal react with the iron matrix to produce an alloy layer, so that the matrix and the coating are combined. Hot-dip galvanizing is to pickle the steel parts first. In order to remove the iron oxide on the surface of the steel parts, after pickling, it is cleaned in a tank of ammonium chloride or zinc chloride aqueous solution or a mixed aqueous solution of ammonium chloride and zinc chloride , and then sent to the hot dip coating tank. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion and long service life. The principle of hot-dip galvanizing, simply put, is to immerse the cleaned iron parts in a zinc bath through the wetting effect of the flux, so that the iron and molten zinc react to form an alloyed film. Pickling is a common method for cleaning metal surfaces, whether for low-magnification inspection of metal blanks or surface derusting of metals such as strip steel. At present, the zinc pot production line also needs pickling during the hot dip galvanizing process. After pickling, it is necessary to wash with water again to remove the acid solution remaining on the surface of the workpiece to ensure the next process.
现有的水洗池,大都是通过浸泡处理来去除残留的酸液,去除效率低,同时对水洗后的工件没有有效的干燥措施,导致仍有含酸水残留在工件,对后续加工仍有一定影响。Most of the existing washing tanks use soaking treatment to remove the residual acid solution, and the removal efficiency is low. At the same time, there is no effective drying measure for the workpiece after washing, resulting in acid-containing water still remaining in the workpiece, and there is still a certain degree of subsequent processing. influences.
实用新型内容Utility model content
本实用新型提供一种热浸镀锌水洗槽,旨在解决现有的水洗池,大都是通过浸泡处理来去除残留的酸液,去除效率低,同时对水洗后的工件没有有效的干燥措施,导致仍有含酸水残留在工件,对后续加工仍有一定影响的问题。The utility model provides a hot-dip galvanizing water washing tank, which aims to solve the problem of the existing washing tanks, which mostly remove the residual acid liquid by soaking treatment, and the removal efficiency is low, and at the same time, there is no effective drying measure for the workpiece after water washing. As a result, there is still acid-containing water remaining in the workpiece, which still has a certain impact on subsequent processing.
本实用新型是这样实现的,一种热浸镀锌水洗槽,包括壳体组件、清洗组件和烘干组件,所述壳体组件包括槽体和电机室,所述电机室与所述槽体固定连接,且位于所述槽体的外侧壁上,所述清洗组件包括喷头、电机、转轴、清理刷、乳胶套、出水管、过滤网和控制阀门,所述喷头与所述槽体固定连接,且位于所述槽体的内侧壁上,所述电机与所述电机室固定连接,且位于所述电机室的内部,所述转轴与所述电机的输出端固定连接,且位于所述喷头的下方,所述清理刷与所述转轴固定连接,且位于所述转轴的外侧壁上,所述乳胶套套设于所述清理刷的外部,所述出水管与所述槽体相连通,且位于所述槽体的底部中心位置处,所述过滤网与所述出水管固定连接,且位于所述出水管的内部与所述槽体底部平齐位置处,所述控制阀门与所述出水管固定连接,且位于所述过滤网的下方,所述烘干组件包括电热板,所述电热板套设于所述槽体的夹层中。The utility model is realized in this way, a hot-dip galvanized water washing tank includes a shell assembly, a cleaning assembly and a drying assembly, the shell assembly includes a tank body and a motor room, the motor room and the tank body are It is fixedly connected and is located on the outer side wall of the tank body. The cleaning component includes a spray head, a motor, a rotating shaft, a cleaning brush, a latex cover, a water outlet pipe, a filter screen and a control valve. The spray head is fixedly connected to the tank body. , and is located on the inner side wall of the tank body, the motor is fixedly connected with the motor room, and is located inside the motor room, the rotating shaft is fixedly connected with the output end of the motor, and is located in the spray head Below, the cleaning brush is fixedly connected with the rotating shaft, and is located on the outer side wall of the rotating shaft, the latex sleeve is sleeved on the outside of the cleaning brush, the water outlet pipe is communicated with the tank body, and Located at the bottom center of the tank body, the filter screen is fixedly connected to the water outlet pipe, and is located at the position where the inside of the water outlet pipe is flush with the bottom of the tank body, and the control valve is connected to the outlet pipe. The water pipe is fixedly connected and located below the filter screen, the drying assembly includes an electric heating plate, and the electric heating plate is sleeved in the interlayer of the tank body.
本实用新型还提供优选的,所述壳体组件还包括底座,所述底座与所述槽体固定连接,且位于所述槽体的底部。The present invention also provides preferably that the housing assembly further comprises a base, the base is fixedly connected with the tank body, and is located at the bottom of the tank body.
本实用新型还提供优选的,所述壳体组件还包括槽盖,所述槽盖与所述槽体可拆卸连接,且位于所述槽体的顶部。The present invention also provides preferably that the housing assembly further includes a groove cover, the groove cover is detachably connected to the groove body, and is located on the top of the groove body.
本实用新型还提供优选的,所述喷头至少为一个。The present invention also provides preferably that there is at least one spray head.
本实用新型还提供优选的,所述电热板为圆环状。The present invention also provides preferably that the electric heating plate is annular.
本实用新型还提供优选的,所述电机和所述电热板均与外部电源电性连接。The present invention also provides preferably that both the motor and the electric heating plate are electrically connected with an external power source.
与现有技术相比,本实用新型的有益效果是:本实用新型的一种热浸镀锌水洗槽,通过设置有电机、转轴、清洗刷和乳胶套,使得外部工件在浸洗时由于电机带动转轴转动使得位于转轴上的清洗刷和乳胶套转动对外部工件有接触,在接触时将外部工件上的酸液进行清除,还设置有喷头,可以在清洗过程中也间断地喷水对乳胶套进行清洗以便于更好地清除外部工件上的酸液,还设置有电热板,对清洗过的外部工件及时烘干,以免影响后续加工。Compared with the prior art, the beneficial effects of the present utility model are as follows: a hot-dip galvanized water washing tank of the present utility model is provided with a motor, a rotating shaft, a cleaning brush and a latex cover, so that the external workpiece is dipped and washed by the motor. Drive the rotating shaft to rotate so that the cleaning brush and the latex sleeve on the rotating shaft are in contact with the external workpiece. When contacting, the acid solution on the external workpiece is removed. A spray head is also provided, which can spray water intermittently on the latex during the cleaning process. The sleeve is cleaned to better remove the acid liquid on the external workpiece, and an electric heating plate is also provided to dry the cleaned external workpiece in time so as not to affect the subsequent processing.
附图说明Description of drawings
图1为本实用新型的内部结构示意图;Fig. 1 is the internal structure schematic diagram of the present utility model;
图2为本实用新型中清理刷的侧面结构示意图;Fig. 2 is the side structure schematic diagram of cleaning brush in the utility model;
图3为本实用新型中喷头的结构示意图;Fig. 3 is the structural representation of the nozzle in the utility model;
图中:1-壳体组件、11-槽体、12-电机室、13-底座、14-槽盖、2-清洗组件、21-喷头、22-电机、23-转轴、24-清理刷、25-乳胶套、26-出水管、27-过滤网、28-控制阀门、3-烘干组件、31-电热板。In the picture: 1- shell assembly, 11- tank body, 12- motor room, 13- base, 14- tank cover, 2- cleaning component, 21- nozzle, 22- motor, 23- shaft, 24- cleaning brush, 25-Latex cover, 26-Water outlet pipe, 27-Filter screen, 28-Control valve, 3-Drying component, 31-Electric heating plate.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
请参阅图1-3,本实用新型提供一种热浸镀锌水洗槽技术方案:包括壳体组件1、清洗组件2和烘干组件3。Please refer to FIGS. 1-3 , the present utility model provides a technical solution for a hot-dip galvanized water washing tank, which includes a shell component 1 , a
壳体组件1包括槽体11和电机室12,电机室12与槽体11固定连接,且位于槽体11的外侧壁上。The housing assembly 1 includes a
在本实施方式中,壳体组件1主要包括整个装置的主要部分即槽体11还有电机室12。In the present embodiment, the housing assembly 1 mainly includes the main parts of the entire device, that is, the
清洗组件2包括喷头21、电机22、转轴23、清理刷24、乳胶套25、出水管26、过滤网27和控制阀门28,喷头21与槽体11固定连接,且位于槽体11的内侧壁上,电机22与电机室12固定连接,且位于电机室12的内部,转轴23与电机22的输出端固定连接,且位于喷头21的下方,清理刷24与转轴23固定连接,且位于转轴23的外侧壁上,乳胶套25套设于清理刷24的外部,出水管26与槽体11相连通,且位于槽体11的底部中心位置处,过滤网27与出水管26固定连接,且位于出水管26的内部与槽体11底部平齐位置处,控制阀门28与出水管26固定连接,且位于过滤网27的下方。The
在本实施方式中,清洗组件2包括用于对外部需要清洗的工件进行冲刷的喷头21,作为驱动的电机22带动转轴23转动,从而带动清理刷24转动,在转动时,利用套设在清理刷24外部耐酸的乳胶套25与对外部工件的接触对外部工件进行清洗,以达到清洗更加干净的效果,然后将清洗过的废水由控制阀门28放出,再次由喷头21放水冲洗,使得清洗的更加干净。In this embodiment, the
烘干组件3包括电热板31,电热板31套设于槽体11的夹层中。The
在本实施方式中,烘干组件3包括电热板31,当最后一次清洗的废水放出好后,利用电热板31即可将槽体11内的外部工件烘干,以便于后续加工操作的进行。In this embodiment, the
进一步的,壳体组件1还包括底座13,底座13与槽体11固定连接,且位于槽体11的底部。Further, the housing assembly 1 further includes a
在本实施方式中,壳体组件1还包括底座13,底座13对槽体11起到支撑的作用。In this embodiment, the housing assembly 1 further includes a
进一步的,壳体组件1还包括槽盖14,槽盖14与槽体11可拆卸连接,且位于槽体11的顶部。Further, the housing assembly 1 further includes a
在本实施方式中,壳体组件1还包括槽盖14,槽盖14呈凹字状,倒扣在槽体11的上方,当该热浸镀锌水洗槽闲置时,可将槽盖14盖在槽体11上以避免落灰。In this embodiment, the housing assembly 1 further includes a
进一步的,喷头21至少为一个。Further, there is at least one
在本实施方式中,喷头21主要是对外部共建进行冲刷同时也冲刷乳胶套25,对粘附在外部工件上的酸液清洗的更加干净彻底。In this embodiment, the
进一步的,电热板31为圆环状。Further, the
在本实施方式中,电热板31是为了清洗结束对外部工件进行烘干,以避免影响后续加工的进行,呈环状更好地贴合槽体11的形状,使得烘干过程中外部工件的受热更加均匀。In this embodiment, the
进一步的,电机22和电热板31均与外部电源电性连接。Further, both the
在本实施方式中,电机22需要与外部电源相连通,在清洗的过程中带动转轴23转动,从而带动清理刷24以及套设在其外部的乳胶套25转动,进而对外部工件的表面进行清洗,电热板31需要与外部电源连通才能对外部工件进行烘干。In this embodiment, the
本实用新型的工作原理及使用流程:本实用新型安装好过后,先打开槽盖14,将需要清除酸液的外部工件倒入到槽体11中,倒入外部清洗溶液,将喷头21通过水管也与外部盛放清洗溶液的容器连通,将电机22与外部电源接通,通过电机22带动转轴23和转轴23上的清理刷24转动,利用套在清理刷24外部的乳胶套25与外部工件接触来清除酸液,间隔一段时间可利用喷头21向槽体11中喷水以冲刷掉乳胶套25上可能沾染的酸液,以更好地清除酸液,可通过出水管26将废水放出,反复冲洗,最后将清洗后的废水放出后,将电热板31与外部电源接通,对外部工件进行烘干以便于后续加工使用,完成了一种热浸镀锌水洗槽的使用流程。The working principle and use process of the utility model: after the utility model is installed, first open the
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922422143.2U CN211726660U (en) | 2019-12-30 | 2019-12-30 | A hot dip galvanized washing tank |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922422143.2U CN211726660U (en) | 2019-12-30 | 2019-12-30 | A hot dip galvanized washing tank |
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- 2019-12-30 CN CN201922422143.2U patent/CN211726660U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20201023 |