CN211538600U - Streamlined automatic sorting and recycling equipment - Google Patents

Abstract

The utility model discloses a pipeline automatic sorting and recycling equipment, comprising: a conveying line driven by a motor, the conveying line is sequentially provided with a sorting area, a receiving area, a charging area, a quality inspection area and a racking area; a sorting device , located in the sorting area, and the sorting device is equipped with a weight collector; the turnover box for placing the goods, the turnover box or the commodity is affixed with the unique identification of the commodity; the code scanning device for scanning the identification is located in the sorting area, receiving area, charging area, quality inspection area and shelf area; assembly line monitoring machine, located in the charging area, quality inspection area and shelf area, communicates with the code scanning device in the area; online monitoring host, the communication is connected to the motor, Sorting device, code scanning device and assembly line monitoring machine. The utility model provides a set of automatic sorting and recycling equipment for electronic products such as mobile phones applied to the conveying line, so that it can replace the traditional manual sorting. Faster and more efficient.

Description

Assembly line automatic sorting and recycling equipment

technical field

The utility model relates to the field of recycling and utilization of second-hand mobile phones, in particular to an assembly line automatic sorting and recycling equipment.

Background technique

Nowadays, the degree of informatization in society is getting higher and higher, and mobile phones have become an important tool for information communication. People rely more and more on mobile phones, and more and more people use mobile phones. The frequency of mobile phones has accelerated, so that the frequency of people phasing out mobile phones has also accelerated. Mobile phones have become useless and discarded electronic products, and each mobile phone contains certain heavy metals. The radiation effect caused by one mobile phone is not obvious, and many are discarded. Mobile phones will not only pose a threat to human health, but also cause pollution to the environment. Therefore, the industry of hand recycling and reuse is quietly emerging. Mobile phone recycling will treat the recycled old mobile phones accordingly, so as to achieve the effect of reuse and anti-pollution.

Since the mobile phone recycling industry is an emerging industry, its related supporting equipment is not perfect, such as how to sort and classify a large number of waste mobile phones collected, which is a technical gap in the industry chain. The traditional method is to manually Identifying the brand and model of mobile phones for sorting and sorting, this method not only requires a lot of manpower, but also is extremely inefficient. At present, there is no set of automated equipment and devices in this area on the market that can effectively solve the sorting, sorting and quality of waste mobile phones. Technical difficulties in inspection and other work.

Utility model content

In view of this, the present utility model aims to provide an efficient, convenient and complete assembly line automatic sorting and recycling equipment applied to portable electronic devices such as mobile phones, so as to solve the problem that the sorting, recycling and quality inspection of mobile phones on the market require a lot of cost. manpower issues.

The utility model provides a pipeline automatic sorting and recycling equipment, which comprises:

A conveying line driven by a motor, the conveying line is sequentially provided with a sorting area, a receiving area, a charging area, a quality inspection area and a racking area;

a sorting device, located in the sorting area, and the sorting device is provided with a weight collector;

A turnover box for placing commodities, the commodities are affixed with unique commodity identifiers;

The code scanning device for scanning the logo is located in the sorting area, the receiving area, the charging area, the quality inspection area and the shelf area;

An assembly line monitoring machine, which is located in the sorting area, the receiving area, the charging area, the quality inspection area and the putting-up area, and communicates with the code scanning device in the area; and

The online monitoring host is connected to the motor, the sorting device, the code scanning device and the assembly line monitoring machine in communication.

Preferably, the conveying line is further provided with a privacy processing area, and the privacy processing area is located between the quality inspection area and the racking area.

Preferably, the conveying line is further provided with a sampling inspection area, and the sampling inspection area is located between the quality inspection area and the racking area.

Preferably, the equipment further includes a transfer device, and the transfer device flows between the conveying line and the task operation area.

Preferably, the sorting device and the transferring device use sensors to detect the completion of control instructions and determine whether a jam failure occurs.

Preferably, the conveyor line includes a stick conveyor and a belt conveyor.

Preferably, the stick conveyor includes an accumulation roller conveyor, a multi-ribbed belt roller conveyor, a chain roller conveyor and a gravity roller conveyor.

Preferably, the conveying line includes a zero-pressure accumulation and release roller conveyor, and the zero-pressure accumulation and release roller conveyor includes a plurality of conveyor units, each of which includes an intelligent conveying control card, a miniature electric drum, A driven drum and a photoelectric switch, the micro electric drum is controlled by the intelligent conveying control card, the micro electric drum drives a group of the driven drums through a multi-ribbed belt, the photoelectric switch and the intelligent conveying control card communication.

Preferably, a turning stick conveyor is used at the corner of the conveying line, and the turning stick conveyor is driven by an electric roller, a tapered unpowered roller, rolled into a circular arc-shaped side plate assembly, a profile cross brace and a frame. Assembly assembly.

Preferably, the belt conveyor includes a common belt conveyor, a multi-belt belt conveyor and a turning belt conveyor.

The beneficial effect of the utility model is: by providing a set of automatic sorting and recycling equipment for electronic products such as mobile phones applied to the conveying line, it can replace the traditional manual sorting, and through the assembly line operation, the sorting, Recycling and quality inspection are faster and more efficient.

Description of drawings

In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

FIG. 1 shows an exemplary conveying line general diagram of a pipelined automatic sorting and recycling apparatus according to an embodiment of the present invention.

FIG. 2 shows an exemplary conveyor line schematic diagram of a sorting area according to an embodiment of the present invention.

FIG. 3 shows an exemplary conveyor line schematic diagram of a receiving area according to an embodiment of the present invention.

FIG. 4 shows a schematic diagram of an exemplary conveyor line of a charging area and an APP installation area according to an embodiment of the present invention.

FIG. 5 shows a schematic diagram of an exemplary conveying line of a sampling area and a privacy processing area according to an embodiment of the present invention.

FIG. 6 shows a schematic diagram of an exemplary conveying line of a quality inspection area according to an embodiment of the present invention.

FIG. 7 shows a schematic diagram of an exemplary conveyor line of a take-up area according to an embodiment of the present invention.

8 shows a schematic diagram of an exemplary control system for zero-pressure accumulation delivery control according to an embodiment of the present invention.

FIG. 9 shows a schematic diagram of an exemplary control system for the control of a transferer according to an embodiment of the present invention.

Detailed ways

The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.

Referring to FIG. 1 , there is shown a general diagram of an exemplary conveying line of a pipelined automatic sorting and recycling device according to an embodiment of the present invention. As shown in the figure, the pipelined automatic sorting and recycling device mainly includes a conveying line, a sorting and recycling device. Picking device, turnover box, code scanning device, assembly line monitoring machine and online monitoring host.

Specifically, the conveying line is driven by a motor, and is sequentially provided with a sorting area 11 , a receiving area 12 , a charging area 13 , a quality inspection area 14 and a racking area.

Referring to FIG. 2 , a schematic diagram of an exemplary conveying line of a sorting area according to an embodiment of the present invention is shown. As shown in the figure, a sorting device is arranged in the sorting area 11 and is used to carry out the processing of express parcels received by the conveying line. Bar code information and weight collection, among which, the bar code information includes the recycling information and logistics information of the goods when the package is packaged. The recycling information can include the model, factory time, configuration and other information of the commodity, and the logistics information can include the packaging time, express company information, etc. The sorting device also has weight collectors, such as electronic scales, sensors, etc., which are used to collect the weight of express parcels received by the conveyor line. There are multiple areas 12, which can receive goods at the same time. The sorting area 11 transfers the goods to the corresponding receiving area. The sorting device allocates the abnormal goods to the abnormal ports, and the operator re-casts the goods on the line. .

Referring to FIG. 3 , there is shown a schematic diagram of an exemplary conveying line of the receiving area according to the embodiment of the present invention. As shown in the figure, the original express packaging of the goods is removed in the receiving area 12 , and the unique identification of the goods is affixed on the goods. Put it into the carrier of the turnover box and put it on the conveyor line. The turnover box should choose the turnover box that is suitable for the size of the product. The bottom of the turnover box must be flat enough to meet the normal transportation, diversion and confluence on the conveyor line and sorter. The turnover box adopts a rectangular box body, the length is greater than the width, and the width is greater than the height. Totes must be transported forward with the short side.

Referring to FIG. 4 , there is shown a schematic diagram of an exemplary conveyor line of a charging area and an APP installation area according to an embodiment of the present invention. As shown in the figure, the charging area 13 is used to charge electronic products such as mobile phones, so as to ensure that the power of the mobile phone is sufficient Power requirements for subsequent quality inspection operations. The charging area 13 and the installation APP area are in the same area. The installation APP area installs the quality inspection APP. Some functions that can be detected by software are detected in the quality inspection APP.

Referring to FIG. 5 , there is shown a schematic diagram of an exemplary conveying line of the sampling inspection area according to an embodiment of the present invention. As shown in the figure, the sampling inspection area 17 is at the last crossing, side by side with the privacy processing area. The sampling inspection of commodities is the process of transporting the commodities that need to be inspected to the sampling inspection area for sampling inspection. The privacy processing area is used to clear the original privacy data in the mobile phone or other electronic products. Erase and overwrite to completely clear private data and avoid private data from being recovered.

Referring to FIG. 6 , a schematic diagram of an exemplary conveying line of a quality inspection area according to an embodiment of the present invention is shown. As shown in the figure, a plurality of juxtaposed quality inspection branches are provided in the quality inspection area 14 , and the commodities are conveyed on the conveyed line. After the trunk is transported to the quality inspection area 14, it can be evenly distributed to different quality inspection branches according to the quantity. The inspection branch can be set as a dedicated line for Android or Apple, which can be adjusted according to the proportion of the volume of the two. In the quality inspection area, the following items are usually tested: boot status, warranty, network standard, frame backplane, screen display, call function, camera function, wireless function, touch function, camera function, fingerprint function, and other functions test.

Referring to FIG. 7 , there is shown a schematic diagram of an exemplary conveying line of a racking area according to an embodiment of the present invention. As shown in the figure, the racking area is used to transport commodities that need to be racked to the three-dimensional warehouse area 18 and its artificial warehouse area 19 for processing. storage of goods.

The code scanning device is located in the charging area 13, the quality inspection area 14, the shelf area, the privacy processing area 16 and the sampling inspection area 17, and is used to scan the identification of the commodity.

The assembly line monitoring machine is located in the sorting area 11, the receiving area 12, the charging area 13, the quality inspection area 14, the shelf area, the privacy processing area 16 and the sampling area 17, and communicates with the scanning device in the area. The identification information scanned by the code device outputs the crossing task corresponding to the commodity.

The online monitoring host is connected to the control motor, sorting device, code scanning device and pipeline monitoring machine of the conveying line, which is used to distribute the crossing tasks of commodities and monitor the operation of the entire equipment. First, the online monitoring host receives the commodity barcode and weight information collected by the sorting device and the crossing assignment, assigns the crossing task of the commodity according to the received information, and binds the crossing task of the commodity with the unique identifier of the commodity to establish the crossing task and the commodity identifier. In the entire transmission line, the identification of the commodity is unique and consistent, so the status of each commodity can be dynamically monitored through the commodity identification. When the goods are transmitted to each area, the code scanning device scans the code, the online monitoring host receives the scanning code information, and sends the crossing tasks corresponding to the goods to the assembly line monitoring machine. Operate accordingly. The online monitoring host can also control the motor of the conveying line to convey the goods to the crossing corresponding to the task.

Further, when there is a certain distance between the conveyor line and the task operation area, a transfer device can be set up to transfer the goods between the conveyor line and the task operation area, and the sorting device and the transfer device use sensors to detect and control instructions to complete. Check the situation and determine whether a jam failure occurs.

The conveying line in the embodiment of the present invention will be described in further detail below.

The conveyor line consists of two types of conveyors: stick conveyor and belt conveyor. In terms of safety, anti-collision devices are installed on the legs of the conveyors at high altitude, and guardrails are installed on the conveyors to prevent the goods from falling. The operator does not push the box or the box slips. As long as the conveyor part is operated by personnel, there are reasonable emergency stop buttons.

The stick conveyor is mainly used for the transfer and storage of the turnover box in the horizontal direction. In this system, it is divided into the accumulation and release roller conveyor, the multi-ribbed belt roller conveyor, the chain roller conveyor and the gravity roller conveyor. The main application In the demolition picking area and other parts of the area.

In this solution, a roller conveyor driven by a multi-ribbed belt is used to replace the traditional chain roller conveyor or friction belt roller conveyor in the selection of the roller conveyor for long-distance conveying of empty boxes. Compared with other transmission methods, this scheme has the advantages of low torque and speed transmission loss, optimal transmission contact surface and high transmission speed, stable transmission, minimal daily maintenance, large accumulation and reliable operation. The advantages.

In addition to the transmission function of the turnover box, the gravity roller conveyor in this system also has a certain storage function. Therefore, a stainless steel damping plate and a small plate are installed at the end of each gravity roller conveyor. This structure makes the gravity The inclination angle of the roller machine can be appropriately increased to ensure that the turnover box slides smoothly towards the end of the gravity roller machine. Take the final crate.

The turning stick conveyor is used at the corner of the conveying line, and the turning roller conveyor is the equipment used to convey the turnover box horizontally. It is driven by electric drum, taper without power drum, rolled into arc-shaped side plate assembly, aluminum profile cross brace, frame assembly, etc.

There are three main types of belt conveyors: ordinary belt conveyors, multi-belt belt conveyors and turning belt conveyors. Mainly used in express parcel warehousing conveying line and climbing conveying part.

Among them, the function of the ordinary belt conveyor mainly realizes the linear transmission of the product in the direction of the horizontal or a certain angle with the horizontal. The belt conveyor has the characteristics of stable operation, good transmission synchronization, and obvious price advantage in the case of large length. It is one of the most widely used conveying equipment.

The common belt conveyor designed by the utility model is provided with a reliable and flexible tensioning and deviation adjusting mechanism, which greatly improves the use and maintenance performance of the belt conveyor. In terms of safety, the redirection and tensioning parts are hidden in the guardrail and the frame, and the driving part is provided with a protective chain cover, which can effectively ensure the safety of the staff.

The utility model adopts a chain jacking type transfer device, which is mainly used to move the goods out (or) into the line body along the direction of the vertical line body, and is generally used for the occasions where the parallel line body and the distance are small. , it can move the goods on one line body horizontally to another line body. The cross-line chain jacking type transfer device used is powered by a small motor.

Referring to FIG. 8, there is shown a schematic diagram of an exemplary control system for zero-pressure accumulation and conveying control according to an embodiment of the present invention. As shown in the figure, the conveying line of the present invention also adopts zero-pressure accumulation and conveying control, which is used for Accumulation roller conveyor. Each miniature electric drum is controlled by an intelligent conveying control card. The drum drives a set of driven drums through a multi-tack belt. A small conveyor unit is composed of an intelligent conveying control card, a miniature electric drum, a driven drum and a photoelectric switch. , called the "zone". A series of zones are connected to form a zero-pressure accumulation conveyor with logic control function, and the intelligent conveying control card of each zone is connected via a six-core telephone line.

When the photoelectric switch in a certain area detects that there is a turnover box, it sends a signal to the control card, and the control card collects the information of the next box through the communication cable to know whether the next box has been vacated, and then makes a judgment to decide whether to release The turnover box of this box position.

When the turnover box/original box travels on the accumulation and release roller conveyor, it relies on the detection of the photoelectric switch along the line and the control card to automatically complete the accumulation and release function, that is, when the previous box position is vacant, the turnover box in the next box position is automatically filled. The following turnover boxes are started in sequence.

The interface at both ends of the accumulation and release conveyor line is completed by the control system. When the next conveyor is suspended or full of boxes is detected, the exit is blocked, otherwise it is opened. There is a full box detection point at the end of the accumulation and release conveyor line. When the turnover box is full, its entrance should be blocked.

Non-accumulation conveying control for chain roller conveyors, belt conveyors, etc. The non-accumulation conveying section can only have two states of running or stopping, and the transfer box on it cannot produce accumulation. Continuous non-accumulation conveyor, with chain control function, starts and stops sequentially; when there is no box for a long time, it will automatically stand by, and when there is a box, it will automatically trigger and start. Look at the forward direction of the turnover box, and when the next section of the conveyor pauses or detects a full box, This paragraph must be shut down immediately. The starting sequence is to start step by step against the flow direction.

The motor of the non-accumulation conveying section is driven by an AC drive and has the function of output feedback information collection. When the thermal relay operates or the circuit breaker trips, the control system can collect the corresponding information in time, and make corresponding processing according to the analysis and judgment of the control logic to prevent the expansion of the fault range.

Referring to FIG. 9 , there is shown a schematic diagram of an exemplary control system of the transferer control according to the embodiment of the present invention. As shown in the figure, the transferor control is provided with a barcode reader in front of the transferer. When the turnover box A triggers the barcode reader BCR, the barcode reader scans and recognizes its barcode. When it triggers the photoelectric switch PH1, the control system determines whether its route data has been queried. If the route data has been queried, it is judged that it needs to be transferred and When the photoelectric PH4 detects dissatisfaction and there is no box at PH3, the control system sends an instruction to make the turnover box A continue to move, and at the same time sends an instruction to lift the blocker C. When box A triggers the photoelectric PH2, the control system sends an instruction to make the transferers B and D move. When box A triggers the photoelectric PH3, the transferer descends and stops rotating, thus completing the transportation of box A from line I to line II .

The control of the route sorting (ie, the distribution crossing) of the turnover box in the embodiment of the present utility model will be further described in detail below.

Multiple sorting devices are continuously set up to form a route sorter to complete the route sorting of the turnover box. In the buffer section before the turnover box enters the route sorting area, set a barcode reader to identify its barcode, and configure a photoelectric switch in front of each splitter in the route sorting area to detect whether the turnover box reaches the splitter. The turnover box entering the direction sorting area is scanned by the barcode reader to identify its barcode, and the monitoring computer is used to query the local database to obtain the sorting flow channel of the turnover box. When the control system judges that the synchronization signal arrives, the turnover box is released into the sorting flow channel. .

The route sorting control of this system adopts the synchronous tracking method. Proximity switches are arranged in the route sorting area to obtain synchronization signals. When a certain turnover box is out of sync for some reason, it will not affect the synchronization status of other turnover boxes, and it can be reliable and automatic. Recovery, while monitoring the synchronization signal, if the synchronization signal is abnormal, the entrance to the sorting area will be blocked. Compared with the check tracking method, the work is stable and reliable, and it can effectively avoid the loss of continuous and large number of turnover box destination data due to the damage of a photoelectric switch.

The drive box configured in the route sorting area has an action feedback signal, which can realize the self-checking function. When the thermal relay operates or the circuit breaker trips, the control system can collect the corresponding information in time, and make corresponding processing according to the analysis and judgment of the control logic to prevent the expansion of the fault range. At the same time, the monitoring screen of the control center gives information prompts, which is convenient for maintenance personnel to deal with the faults in time and ensure the normal production.

Commodities suitable for the device of the utility model include mobile phones, PC computers or portable electronic devices. The utility model aims to replace the traditional manual sorting by providing a set of automatic sorting and recycling equipment for electronic products such as mobile phones applied to the conveying line. Quality inspection is faster and more efficient.

It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the practical application of the present invention. The limited conditions that the new model can be implemented have no technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size should not affect the effect that the utility model can produce and the purpose that can be achieved. It still falls within the scope that the technical content disclosed in the present invention can cover. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The applicable scope of the utility model and the change or adjustment of its relative relationship shall be regarded as the applicable scope of the present utility model without substantially changing the technical content.

The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art, without departing from the scope of the technical solution of the present invention, can make some changes or modifications to equivalent examples of equivalent changes by using the technical content disclosed above, provided that the technical solutions of the present invention are not deviated from the technical solution of the present invention. content, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.

Claims (10)

1. The utility model provides an streamlined automatic sorting recovery plant which characterized in that includes:

the conveying line is driven by a motor and is sequentially provided with a sorting area, a goods receiving area, a charging area, a quality inspection area and a racking area;

the sorting device is arranged in the sorting area and is provided with a weight collector;

the turnover box is used for placing commodities, and commodity unique identifiers are pasted on the commodities;

the code scanning device is used for scanning the identification and is arranged in the sorting area, the goods receiving area, the charging area, the quality inspection area and the shelving area;

the assembly line monitoring machine is arranged in the sorting area, the goods receiving area, the charging area, the quality inspection area and the shelving area and is communicated with the code scanning device in the area; and

and the online monitoring host is in communication connection with the motor, the sorting device, the code scanning device and the assembly line monitoring machine.

2. The streamlined automated sorting and recycling apparatus of claim 1, wherein the conveyor line is further provided with a privacy handling area between the quality inspection area and the shelving area.

3. The in-line automated sorting and recycling apparatus of claim 1, wherein the conveyor line is further provided with a spot check area, and the spot check area is located between the quality check area and the racking area.

4. The in-line automated sorting and recycling facility of claim 1, further comprising a transfer device that flows between the conveyor line and the task operating area.

5. The in-line automated sorting and recycling facility of claim 4, wherein the sorting device and the transferring device detect the completion of the control command using sensors and determine whether a jam has occurred.

6. The in-line automated sortation reclaimer device of claim 1, wherein the conveyor line comprises a roller conveyor and a belt conveyor.

7. The in-line automated sortation recovery apparatus of claim 6, wherein said roller conveyors comprise a stacking roller conveyor, a multi-ribbed roller conveyor, a chain roller conveyor, and a gravity roller conveyor.

8. The streamlined automated sorting and recycling apparatus of claim 1, wherein the conveyor line comprises a zero-pressure accumulating roller conveyor, the zero-pressure accumulating roller conveyor comprising a plurality of conveyor units, each of the conveyor units comprising a smart conveyor control card, a micro motorized pulley, a driven pulley, and a photoelectric switch, the micro motorized pulley being controlled by the smart conveyor control card, the micro motorized pulley driving a set of the driven pulleys via a poly-v belt, the photoelectric switch being in communication with the smart conveyor control card.

9. The in-line automated sorting and recycling apparatus of claim 6, wherein a turning roller conveyor is used at the corners of the conveyor line, and the turning roller conveyor is assembled by using an electric roller drive, a taper unpowered roller, a side plate assembly rolled into a circular arc shape, a section bar cross brace and a frame assembly.

10. The in-line automated sorting and recycling apparatus of claim 6, wherein the belt conveyor comprises a normal belt conveyor, a multi-belt conveyor and a turning belt conveyor.

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