CN211399767U - Dust collecting device for slag cooler of circulating fluidized bed boiler - Google Patents
Dust collecting device for slag cooler of circulating fluidized bed boiler Download PDFInfo
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- CN211399767U CN211399767U CN201922004711.7U CN201922004711U CN211399767U CN 211399767 U CN211399767 U CN 211399767U CN 201922004711 U CN201922004711 U CN 201922004711U CN 211399767 U CN211399767 U CN 211399767U
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- 239000000428 dust Substances 0.000 title claims abstract description 177
- 239000002893 slag Substances 0.000 title claims abstract description 73
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 57
- 239000003546 flue gas Substances 0.000 claims abstract description 57
- 238000001816 cooling Methods 0.000 claims abstract description 18
- 239000002184 metal Substances 0.000 claims description 35
- 229920000742 Cotton Polymers 0.000 claims description 26
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000779 smoke Substances 0.000 claims description 2
- 238000007790 scraping Methods 0.000 claims 4
- 238000007599 discharging Methods 0.000 claims 2
- 239000011148 porous material Substances 0.000 claims 2
- 239000013049 sediment Substances 0.000 claims 2
- 238000009434 installation Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000007667 floating Methods 0.000 abstract description 24
- 238000002485 combustion reaction Methods 0.000 abstract description 21
- 239000002699 waste material Substances 0.000 abstract description 14
- 230000036541 health Effects 0.000 abstract description 4
- 239000002918 waste heat Substances 0.000 abstract description 4
- 239000002956 ash Substances 0.000 description 34
- 239000007789 gas Substances 0.000 description 18
- 239000000446 fuel Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 239000010884 boiler slag Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004058 oil shale Substances 0.000 description 1
- -1 silt Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本实用新型涉及一种循环流化床锅炉冷渣机收尘装置,包括空气预热器,所述空气预热器的烟气侧为负压状态且与锅炉尾部烟道连通,空气预热器的空气侧与锅炉进气通道连通;还包括连通冷渣机冷却腔和空气预热器烟气侧的管道,所述管道的两端部均设有阀门。本实用新型能利用烟气的余热加热排入排进锅炉燃烧室起到助燃作用的空气,从而节省了助燃空气消耗燃烧室内的热量。并且利用空气预热器的负压将冷渣机内产生的浮尘吸到空气预热器的烟气侧内,避免了浮尘从冷渣机的缝隙渗出,改善了车间的环境,防止工作人员的身体健康受到影响。同时,浮尘中残留的部分热量也能被空气预热器的烟气侧回收,与锅炉排放的烟气一同加热助燃空气,减少了能量的浪费。
The utility model relates to a dust collecting device for a slag cooler of a circulating fluidized bed boiler, which comprises an air preheater. The flue gas side of the air preheater is in a negative pressure state and communicates with a flue at the tail of the boiler. The air side of the boiler is communicated with the inlet passage of the boiler; it also includes a pipe connecting the cooling chamber of the slag cooler and the flue gas side of the air preheater, and both ends of the pipe are provided with valves. The utility model can utilize the waste heat of the flue gas to heat the air discharged into the combustion chamber of the boiler to play a combustion-supporting role, thereby saving the heat in the combustion chamber consumed by the combustion-supporting air. In addition, the negative pressure of the air preheater is used to suck the floating dust generated in the slag cooler into the flue gas side of the air preheater, which avoids the leakage of the floating dust from the gap of the slag cooler, improves the environment of the workshop, and prevents the staff health is affected. At the same time, part of the heat remaining in the floating dust can also be recovered by the flue gas side of the air preheater to heat the combustion air together with the flue gas discharged from the boiler, reducing energy waste.
Description
技术领域technical field
本实用新型涉及锅炉设备领域,具体是指一种循环流化床锅炉冷渣机收尘装置。The utility model relates to the field of boiler equipment, in particular to a dust collecting device for a circulating fluidized bed boiler slag cooler.
背景技术Background technique
循环流化床锅炉常用于发电站、工厂等用热量巨大的企业。具有燃料适应性广、燃烧效率高等优点,可利用煤矸石、油页岩、城市垃圾、淤泥、秸秆等作为燃料。Circulating fluidized bed boilers are often used in power stations, factories and other enterprises with huge heat consumption. It has the advantages of wide fuel adaptability and high combustion efficiency, and can use coal gangue, oil shale, municipal waste, silt, straw, etc. as fuel.
冷渣机是循环流化床锅炉运行的重要设备,在锅炉运行中属于连续运行的设备,用来冷却燃料燃烧后产生的废渣,使废渣快速降温,从而达到适合排放的温度,同时也可以对废渣内所含有的热量进行回收。但是冷渣机在冷却废渣时,为了增大废渣的换热面积,废渣会在冷渣机内翻滚,因此会产生大量的浮灰,这些浮灰易于从冷渣机的排渣口、连接部位的缝隙等位置渗出,进而扩散到车间内,不仅严重污染车间环境,造成车间脏乱差,还易被工作人员吸入体内,对工作人员的身体造成严重危害。传统的解决方式是在冷渣机周围安装吸尘设备,成本高昂,结构较为复杂,且维护不便,增加了企业生产成本。The slag cooler is an important equipment for the operation of the circulating fluidized bed boiler. It is a continuous operation equipment in the operation of the boiler. It is used to cool the waste residue generated after the combustion of fuel, so that the waste residue can be rapidly cooled, so as to reach a temperature suitable for discharge. The heat contained in the waste residue is recovered. However, when the slag cooler is cooling the slag, in order to increase the heat exchange area of the slag, the slag will roll in the slag cooler, so a large amount of floating ash will be generated. The cracks and other places seep out, and then spread into the workshop, which not only seriously pollutes the workshop environment, causing the workshop to be dirty and messy, but also easily inhaled by the staff, causing serious harm to the staff. The traditional solution is to install vacuum equipment around the slag cooler, which is expensive, complicated in structure, and inconvenient to maintain, which increases the production cost of the enterprise.
实用新型内容Utility model content
本实用新型针对现有技术的不足,提供一种循环流化床锅炉冷渣机收尘装置,能利用烟气的余热加热排入排进锅炉燃烧室起到助燃作用的空气,起到了回收热量的作用,降低了能量的消耗,减少了能量的浪费。并且改善了车间的环境,提高了车间的整洁度,还避免了工作人员从灰尘环境下工作,防止工作人员的身体健康受到影响。Aiming at the deficiencies of the prior art, the utility model provides a dust collector for a circulating fluidized bed boiler slag cooler, which can utilize the waste heat of flue gas to heat the air discharged into the boiler combustion chamber to play a combustion-supporting role, thereby recovering heat The function of reducing energy consumption and reducing energy waste. It also improves the environment of the workshop, improves the cleanliness of the workshop, and also prevents the staff from working in a dusty environment and prevents the health of the staff from being affected.
本实用新型是通过如下技术方案实现的,提供一种循环流化床锅炉冷渣机收尘装置,包括空气预热器,所述空气预热器的烟气侧为负压状态且与锅炉尾部烟道连通,空气预热器的空气侧与锅炉进气通道连通;The utility model is realized by the following technical solutions, and provides a dust collecting device for a circulating fluidized bed boiler slag cooler, including an air preheater, the flue gas side of the air preheater is in a negative pressure state and is connected to the boiler tail The flue is connected, and the air side of the air preheater is connected with the inlet passage of the boiler;
还包括连通冷渣机冷却腔和空气预热器烟气侧的管道,所述管道的两端部均设有阀门。It also includes a pipeline connecting the cooling chamber of the slag cooler and the flue gas side of the air preheater, and both ends of the pipeline are provided with valves.
本方案的空气预热器安装在锅炉的尾部,是提高锅炉热交换性能,降低热量损耗的一种预热设备。空气预热器设有烟气侧和空气侧,烟气侧和空气侧彼此相邻但互不相通,锅炉燃烧产生的烟气排入烟气侧,排进锅炉燃烧室起到助燃作用的空气在进入燃烧室之前先排入空气侧,烟气侧的热量能传递给空气,从而将空气预热到一定温度。空气预热器的烟气侧连通后续的烟气处理装置,即锅炉产生的烟气先经过空气预热器,在空气预热器内进行热交换后排入烟气处理装置,然后利用烟气处理装置清除烟气中的烟尘、有害气体,最后经过烟囱排放到大气中。The air preheater of this scheme is installed at the tail of the boiler, which is a kind of preheating equipment to improve the heat exchange performance of the boiler and reduce the heat loss. The air preheater is provided with a flue gas side and an air side. The flue gas side and the air side are adjacent to each other but not connected to each other. The flue gas generated by the combustion of the boiler is discharged into the flue gas side, and is discharged into the combustion chamber of the boiler to play the role of combustion-supporting air. Before entering the combustion chamber, it is discharged into the air side, and the heat on the flue gas side can be transferred to the air, thereby preheating the air to a certain temperature. The flue gas side of the air preheater is connected to the subsequent flue gas treatment device, that is, the flue gas generated by the boiler first passes through the air preheater, conducts heat exchange in the air preheater and then is discharged into the flue gas treatment device, and then uses the flue gas The treatment device removes the soot and harmful gases in the flue gas, and finally discharges it into the atmosphere through the chimney.
空气预热器的烟气侧存在负压的特性,因为管道连通了冷渣机冷却腔和空气预热器烟气侧,因此利用空气预热器烟气侧存在的负压能将冷渣机冷却腔产生的浮尘通过管道吸到空气预热器内,从而达到吸尘的目的。阀门的两端设置法兰,管道的两端也设置法兰。位于空气预热器一侧的阀门一端通过法兰连通空气预热器的烟气侧,另一端通过法兰连接管道的一端。位于冷渣机一侧的阀门一端通过法兰连通冷渣机的冷却腔,另一端通过法兰连接管道的另一端。通过阀门能断开管道对冷渣机冷却腔和空气预热器烟气侧的连通,便于对管道进行检修。The flue gas side of the air preheater has the characteristics of negative pressure, because the pipeline connects the cooling chamber of the slag cooler and the flue gas side of the air preheater, so the negative pressure on the flue gas side of the air preheater can be used to cool the slag cooler. The floating dust generated by the cooling chamber is sucked into the air preheater through the pipeline, so as to achieve the purpose of dust suction. Both ends of the valve are provided with flanges, and both ends of the pipeline are also provided with flanges. One end of the valve located on one side of the air preheater is connected to the flue gas side of the air preheater through a flange, and the other end is connected to one end of the pipeline through a flange. One end of the valve on one side of the slag cooler is connected to the cooling chamber of the slag cooler through a flange, and the other end is connected to the other end of the pipeline through a flange. Through the valve, the communication between the cooling chamber of the slag cooler and the flue gas side of the air preheater can be disconnected from the pipeline, which is convenient for the maintenance of the pipeline.
作为优化,所述管道的两端部均设有三通管,两三通管位于两阀门之间,其中一三通管的开口端固接管帽,所述管帽上密封固接连通三通管的气嘴,另一三通管的开口端固接相通的集尘箱,所述集尘箱设有连接过滤棉的出气口,以及连接挡板的卸灰口。As an optimization, both ends of the pipeline are provided with three-way pipes, and the two three-way pipes are located between the two valves. The open end of one three-way pipe is fixed with a pipe cap, and the pipe cap is sealed and fixed to communicate with the three-way pipe. The open end of the other three-way pipe is fixedly connected to the connected dust collecting box, and the dust collecting box is provided with an air outlet connected to the filter cotton and an ash discharge port connected to the baffle.
本方案的三通管共有三个开口端,其中两开口端串联在管道上,使管道保持通路,还有一端开口。管帽固接在其中一三通管的开口端,从而将三通管的开口端堵死,管帽的中部开设通孔,气嘴穿过通孔插入对应三通管内,气嘴的外周与通孔的内周密封固接。气嘴可供气体单向流通,因此通过气嘴能向对应三通管内充气,但是三通管内的气体无法从气嘴漏出。The three-way pipe of this scheme has three open ends in total, two of which are connected in series on the pipe to keep the pipe in passage, and one end is open. The pipe cap is fixedly connected to the open end of one of the three-way pipes, thereby blocking the open end of the three-way pipe. A through hole is opened in the middle of the pipe cap, and the gas nozzle is inserted into the corresponding three-way pipe through the through hole. The inner periphery of the through hole is sealed and fixed. The gas nozzle can allow the gas to flow in one direction, so the corresponding three-way pipe can be inflated through the gas nozzle, but the gas in the three-way pipe cannot leak from the gas nozzle.
集尘箱上开设有直径与三通管开口端直径适配的圆形透槽,另一三通管的开口端插入圆形透槽后与集尘箱密封固接。集尘箱上开设有出气口,过滤棉固接在集尘箱上将出气口堵住,过滤棉能将空气中的浮尘过滤,仅允许气体从过滤棉通过。集尘箱上还开设有卸灰口,挡板活动连接在集尘箱上将卸灰口堵住,当集尘箱需要卸灰时,能打开挡板,从而通过卸灰口将集尘箱内的浮灰卸出。The dust collecting box is provided with a circular through groove whose diameter is adapted to the diameter of the open end of the tee pipe, and the open end of the other tee pipe is inserted into the circular through groove and then sealed and fixed to the dust collecting box. The dust collecting box is provided with an air outlet, and the filter cotton is fixed on the dust collecting box to block the air outlet. The filter cotton can filter the floating dust in the air and only allow the gas to pass through the filter cotton. The dust collection box is also provided with an ash discharge port, and the baffle plate is movably connected to the dust collection box to block the ash discharge port. The ash inside is discharged.
在使用时,将两阀门关闭,此时管道处于密闭状态。然后用气泵连接气嘴,通过气嘴向管道内输入高压气,高压气能将管道内残留的灰吹到集尘箱内,过滤棉能将空气中的浮尘过滤,仅允许气体从过滤棉通过,因此管道内的灰尘能被吹到集尘箱内。然后打开挡板,从而能通过卸灰口将集尘箱内聚集的浮灰卸出。从而完成清理管道内残留灰尘的工作。When in use, the two valves are closed, and the pipeline is in a closed state at this time. Then connect the air nozzle with an air pump, and input high-pressure air into the pipeline through the air nozzle. The high-pressure air can blow the residual ash in the pipeline into the dust collecting box, and the filter cotton can filter the floating dust in the air, and only allow the gas to pass through the filter cotton. Therefore, the dust in the duct can be blown into the dust box. Then open the baffle, so that the floating dust accumulated in the dust box can be discharged through the dust discharge port. Thereby, the work of cleaning the residual dust in the pipeline is completed.
作为优选,所述集尘箱设置在管道的拐角处下方。灰尘能从管道的拐角处直接掉落进集尘箱内,减少了管道内灰尘的残留量。Preferably, the dust box is arranged below the corner of the duct. Dust can fall directly into the dust box from the corner of the pipe, reducing the residual amount of dust in the pipe.
作为优选,所述集尘箱的上端连接对应三通管的开口端、下端开口,所述过滤棉的上下两端面均固接金属孔板,所述金属孔板横向固接在集尘箱的下端开口处。本方案的金属孔板将过滤棉夹在中间,空气能从金属孔板的孔洞内穿过。通过金属孔板对过滤棉起到了加固的作用,使过滤棉更加易于安装。Preferably, the upper end of the dust collecting box is connected to the opening end and the lower end opening of the corresponding tee pipe, and the upper and lower ends of the filter cotton are fixed with metal orifice plates, and the metal orifice plates are horizontally fixed on the dust collecting box. lower opening. The metal orifice plate of this scheme sandwiches the filter cotton in the middle, and the air can pass through the holes of the metal orifice plate. The filter cotton is reinforced by the metal orifice plate, which makes the filter cotton easier to install.
作为优化,所述集尘箱内滑动设有与集尘箱侧面平行的刮板,所述刮板的外周与集尘箱的内周适配,刮板的下端面与对应金属孔板的上端面适配,刮板的一侧固接穿过集尘箱的手柄。本方案的刮板能在集尘箱内滑动,刮板的外周紧贴集尘箱的内周,刮板的下端面紧贴位于上方金属孔板的上端面,手柄位于刮板朝向卸灰口的一侧,卸灰口的下边沿与位于上方金属孔板的上端面齐平。当需要清理集尘箱内的灰尘时,打开卸灰口处的挡板,用手柄拉动刮板,刮板能将金属孔板上聚集的灰刮到卸灰口处,从而通过卸灰口将灰尘从集尘箱内卸出。卸完后用手柄推回刮板,关闭挡板即可。通过一拉一推的动作完成集尘箱的卸灰工作,进一步简化了卸灰的工作。手柄为横向的圆杆,集尘箱对应圆杆的位置开设有圆孔,手柄从圆孔内穿过,且手柄的外周与通孔内周紧密贴合,使灰尘无法从手柄和圆孔之间的缝隙渗出。As an optimization, a scraper parallel to the side of the dust box is slidably arranged in the dust box, the outer circumference of the scraper is adapted to the inner circumference of the dust box, and the lower end surface of the scraper is in line with the upper surface of the corresponding metal orifice plate. The end face is adapted, and one side of the scraper is fixedly connected to the handle passing through the dust box. The scraper of this scheme can slide in the dust collecting box, the outer circumference of the scraper is close to the inner circumference of the dust collecting box, the lower end face of the scraper is close to the upper end face of the upper metal orifice plate, and the handle is located on the scraper facing the ash discharge port The lower edge of the ash discharge port is flush with the upper end face of the metal orifice plate located above. When it is necessary to clean the dust in the dust collecting box, open the baffle plate at the ash discharge port, and use the handle to pull the scraper. Dust is discharged from the dust box. After unloading, push the scraper back with the handle and close the baffle. The dust removal work of the dust box is completed by the action of one pull and one push, which further simplifies the work of dust removal. The handle is a horizontal round rod, and the dust box is provided with a round hole at the position corresponding to the round rod. The handle passes through the round hole, and the outer circumference of the handle is closely attached to the inner circumference of the through hole, so that dust cannot pass from the handle and the round hole. oozing from the gap between.
作为优选,所述卸灰口位于集尘箱的一侧底部,所述挡板的形状与卸灰口适配,且与集尘箱的一侧底部铰接;挡板上还安装与集尘箱适配的锁紧机构。本方案的挡板的面积大于卸灰口的面积,挡板能紧密贴合在集尘箱的侧面,从而将卸灰口封住。通过锁紧机构限定挡板的位置,从而使挡板能固定在集尘箱的侧面将卸灰口封住。当卸灰时,打开锁紧机构,向下翻折挡板,从而能将卸灰口打开。Preferably, the ash discharge port is located at the bottom of one side of the dust collection box, the shape of the baffle is adapted to the dust discharge port, and is hinged with the bottom of one side of the dust collection box; the baffle is also installed with the dust collection box. Adapted locking mechanism. The area of the baffle plate in this scheme is larger than that of the ash discharge opening, and the baffle plate can be closely attached to the side of the dust collecting box, thereby sealing the ash discharge opening. The position of the baffle is limited by the locking mechanism, so that the baffle can be fixed on the side of the dust collecting box to seal the ash discharge opening. When unloading ash, open the locking mechanism and fold down the baffle plate, so that the ash discharge port can be opened.
作为优选,所述锁紧机构包括开设在挡板上的第一螺孔、开设在集尘箱上与第一螺孔位置对应的第二螺孔,所述第一螺孔内螺纹连接与第二螺孔适配的螺栓。所述螺栓始终安装在第一螺孔内,当锁紧挡板时,拧紧螺栓,进而将螺栓拧进第二螺孔内,从而实现对挡板的锁紧,结构简单且操作便利。Preferably, the locking mechanism includes a first screw hole on the baffle plate and a second screw hole on the dust collecting box corresponding to the position of the first screw hole, and the first screw hole is internally threaded with the first screw hole. Two screw holes are suitable for bolts. The bolts are always installed in the first screw holes. When the baffle is locked, the bolts are tightened, and then the bolts are screwed into the second screw holes, so as to realize the locking of the baffle. The structure is simple and the operation is convenient.
作为优选,所述冷渣机为水冷式滚筒冷渣机,所述水冷式滚筒冷渣机的滚筒尾部连接固定设置的挡尘罩,所述管道位于挡尘罩的顶部。本方案的水冷式滚筒冷渣机的滚筒通过电动机带动其转动,挡尘罩位于水冷式滚筒冷渣机的卸灰管一侧,管道和挡尘罩均为现有技术。由于燃料废渣在滚筒内翻滚时产生的浮尘是向上漂浮的,因此将管道设置在挡尘罩的顶部,能尽量多的吸走浮尘,提高了吸尘的效率。Preferably, the slag cooler is a water-cooled drum slag cooler, the tail of the drum of the water-cooled drum slag cooler is connected to a fixed dust shield, and the pipe is located on the top of the dust shield. The drum of the water-cooled drum slag cooler of this solution is driven to rotate by a motor, the dust shield is located on one side of the ash discharge pipe of the water-cooled drum slag cooler, and the pipes and the dust shield are in the prior art. Since the floating dust generated when the fuel waste slag rolls in the drum floats upward, arranging the pipe on the top of the dust shield can absorb as much dust as possible and improve the dust suction efficiency.
作为优选,所述管道靠近冷渣机的一端与挡尘罩的顶部通过金属软管连通。本方案的金属软管两端均设有法兰,金属软管一端与冷渣机通过法兰连接,另一端与对应阀门通过法兰连接。由于冷渣机在工作过程中会产生振动,通过金属软管连接冷渣机和管道,能防止冷渣机产生的振动传递给管道,避免了管道受到振动发生损坏,从而提高了管道的安全性。Preferably, one end of the pipe close to the slag cooler is communicated with the top of the dust shield through a metal hose. Both ends of the metal hose in this scheme are provided with flanges, one end of the metal hose is connected with the slag cooler through the flange, and the other end is connected with the corresponding valve through the flange. Since the slag cooler will vibrate during the working process, the slag cooler and the pipeline are connected by metal hoses, which can prevent the vibration generated by the slag cooler from being transmitted to the pipeline, avoid the pipeline from being damaged by vibration, and improve the safety of the pipeline. .
作为优化,所述管道上固接相通的防堵球阀。本方案的防堵球阀设置在管道拐角处的正下方,平时处于关闭状态,由于管道的拐角处最容易聚集灰尘,因此可以定期打开防堵球阀,通过防堵球阀放出管道内的积灰,防止管道堵塞。As an optimization, the anti-blocking ball valve in communication is fixedly connected to the pipeline. The anti-blocking ball valve of this scheme is set just below the corner of the pipeline and is usually closed. Since the corners of the pipeline are most likely to collect dust, the anti-blocking ball valve can be opened regularly, and the anti-blocking ball valve can be used to release the dust in the pipeline to prevent dust accumulation. Pipe is blocked.
本实用新型的有益效果为:本实用新型能利用烟气的余热加热排入排进锅炉燃烧室起到助燃作用的空气,起到了回收热量的作用,从而节省了助燃空气消耗燃烧室内的热量,提高了锅炉的热交换性能,降低了能量的消耗,减少了能量的浪费。并且利用空气预热器的负压将冷渣机内产生的浮尘吸到空气预热器的烟气侧内,避免了浮尘从冷渣机的缝隙渗出,改善了车间的环境,提高了车间的整洁度,还避免了工作人员从灰尘环境下工作,防止工作人员的身体健康受到影响。同时,浮尘中残留的部分热量也能被空气预热器的烟气侧回收,与锅炉排放的烟气一同加热助燃空气,进一步回收了能量,减少了能量的浪费。The beneficial effects of the utility model are as follows: the utility model can utilize the waste heat of the flue gas to heat the air discharged into the boiler combustion chamber to play a combustion-supporting role, thereby recovering heat, thereby saving the combustion-supporting air consumption of the heat in the combustion chamber, The heat exchange performance of the boiler is improved, the energy consumption is reduced, and the energy waste is reduced. In addition, the negative pressure of the air preheater is used to suck the floating dust generated in the slag cooler into the flue gas side of the air preheater, which avoids the leakage of the floating dust from the gap of the slag cooler, improves the environment of the workshop, and improves the workshop environment. The cleanliness of the staff also prevents the staff from working in a dusty environment and prevents the health of the staff from being affected. At the same time, part of the heat remaining in the floating dust can also be recovered by the flue gas side of the air preheater to heat the combustion air together with the flue gas discharged from the boiler, further recovering energy and reducing energy waste.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是图1的Ⅰ局部放大图;Fig. 2 is an enlarged view of part I of Fig. 1;
图3是图1的Ⅱ局部放大图;Fig. 3 is the partial enlarged view of II of Fig. 1;
图中所示:Shown in the picture:
1、空气预热器,2、冷渣机,3、管道,4、阀门,5、三通管,6、管帽,7、气嘴,8、集尘箱,9、挡板,10、过滤棉,11、金属孔板,12、刮板,13、螺栓,14、挡尘罩,15、金属软管,16、防堵球阀。1. Air preheater, 2. Slag cooler, 3. Pipeline, 4. Valve, 5. Three-way pipe, 6. Pipe cap, 7. Air nozzle, 8. Dust collection box, 9. Baffle plate, 10, Filter cotton, 11, metal orifice plate, 12, scraper, 13, bolts, 14, dust cover, 15, metal hose, 16, anti-blocking ball valve.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。In order to clearly illustrate the technical features of the solution, the solution will be described below through specific implementations.
一种循环流化床锅炉冷渣机收尘装置,如图所示,包括空气预热器1,空气预热器1的烟气侧为负压状态且与锅炉尾部烟道连通,空气预热器1的空气侧与锅炉进气通道连通;还包括连通冷渣机2冷却腔和空气预热器1烟气侧的管道3,管道3的两端部均设有阀门4,本实施例中阀门4为蝶阀,蝶阀结构简单,启闭方便迅速、省力,在使用时较为便利。A circulating fluidized bed boiler slag cooler dust collection device, as shown in the figure, includes an air preheater 1, and the flue gas side of the air preheater 1 is in a negative pressure state and communicates with the boiler tail flue, and the air preheats The air side of the boiler 1 is communicated with the inlet passage of the boiler; it also includes a
管道3的两端部均设有三通管5,两三通管5位于两阀门4之间,其中一三通管5的开口端固接管帽6,管帽6上密封固接连通三通管5的气嘴7,另一三通管5的开口端固接相通的集尘箱8,集尘箱8设有连接过滤棉10的出气口,以及连接挡板9的卸灰口。集尘箱8的上端连接对应三通管5的开口端、下端开口,过滤棉10的上下两端面均固接金属孔板11,金属孔板11横向固接在集尘箱8的下端开口处。集尘箱8内滑动设有与集尘箱8侧面平行的刮板12,刮板12的外周与集尘箱8的内周适配,刮板12的下端面与对应金属孔板11的上端面适配,刮板12的一侧固接穿过集尘箱8的手柄。Both ends of the
卸灰口位于集尘箱8的一侧底部,挡板9的形状与卸灰口适配,且与集尘箱8的一侧底部铰接;挡板9上还安装与集尘箱8适配的锁紧机构。锁紧机构包括开设在挡板9上的第一螺孔、开设在集尘箱8上与第一螺孔位置对应的第二螺孔,第一螺孔内螺纹连接与第二螺孔适配的螺栓13。The ash discharge port is located at the bottom of one side of the
冷渣机2为水冷式滚筒冷渣机,水冷式滚筒冷渣机的滚筒尾部连接固定设置的挡尘罩14,管道3位于挡尘罩14的顶部。管道3靠近冷渣机2的一端与挡尘罩14的顶部通过金属软管15连通。The
空气预热器1安装在锅炉的尾部,是提高锅炉热交换性能,降低热量损耗的一种预热设备。空气预热器1设有烟气侧和空气侧,烟气侧和空气侧彼此相邻但互不相通,锅炉燃烧产生的烟气排入烟气侧,排进锅炉燃烧室起到助燃作用的空气在进入燃烧室之前先排入空气侧,烟气侧的热量能传递给空气,从而将空气预热到一定温度。空气预热器1的烟气侧连通后续的烟气处理装置,即锅炉产生的烟气先经过空气预热器1,在空气预热器1内进行热交换后排入烟气处理装置,然后利用烟气处理装置清除烟气中的烟尘、有害气体,最后经过烟囱排放到大气中。The air preheater 1 is installed at the tail of the boiler, which is a kind of preheating equipment to improve the heat exchange performance of the boiler and reduce the heat loss. The air preheater 1 is provided with a flue gas side and an air side, and the flue gas side and the air side are adjacent to each other but not connected to each other. The air is discharged into the air side before entering the combustion chamber, and the heat on the flue gas side can be transferred to the air, thereby preheating the air to a certain temperature. The flue gas side of the air preheater 1 is connected to the subsequent flue gas treatment device, that is, the flue gas generated by the boiler first passes through the air preheater 1, conducts heat exchange in the air preheater 1, and then is discharged into the flue gas treatment device, and then The smoke and harmful gases in the flue gas are removed by the flue gas treatment device, and finally discharged into the atmosphere through the chimney.
空气预热器1的烟气侧存在负压的特性,因为管道3连通了冷渣机2冷却腔和空气预热器1烟气侧,因此利用空气预热器1烟气侧存在的负压能将冷渣机2冷却腔产生的浮尘通过管道3吸到空气预热器1内,从而达到吸尘的目的。阀门4的两端设置法兰,管道3的两端也设置法兰。位于空气预热器1一侧的阀门4一端通过法兰连通空气预热器1的烟气侧,另一端通过法兰连接管道3的一端。位于冷渣机2一侧的阀门4一端通过法兰连通冷渣机2的冷却腔,另一端通过法兰连接管道3的另一端。通过阀门4能断开管道3对冷渣机2冷却腔和空气预热器1烟气侧的连通,便于对管道3进行检修。The flue gas side of the air preheater 1 has the characteristics of negative pressure, because the
三通管5共有三个开口端,其中两开口端串联在管道3上,使管道3保持通路,还有一端开口。管帽6固接在其中一三通管5的开口端,从而将三通管5的开口端堵死,管帽6的中部开设通孔,气嘴7穿过通孔插入对应三通管5内,气嘴7的外周与通孔的内周密封固接。气嘴7可供气体单向流通,因此通过气嘴7能向对应三通管5内充气,但是三通管5内的气体无法从气嘴7漏出。The three-
集尘箱8上开设有直径与三通管5开口端直径适配的圆形透槽,另一三通管5的开口端插入圆形透槽后与集尘箱8密封固接。集尘箱8上开设有出气口,过滤棉10固接在集尘箱8上将出气口堵住,过滤棉10能将空气中的浮尘过滤,仅允许气体从过滤棉10通过。集尘箱8上还开设有卸灰口,挡板9活动连接在集尘箱8上将卸灰口堵住,当集尘箱8需要卸灰时,能打开挡板9,从而通过卸灰口将集尘箱8内的浮灰卸出。The
在使用时,将两阀门4关闭,此时管道3处于密闭状态。然后用气泵连接气嘴7,通过气嘴7向管道3内输入高压气,高压气能将管道3内残留的灰吹到集尘箱8内,过滤棉10能将空气中的浮尘过滤,仅允许气体从过滤棉10通过,因此管道3内的灰尘能被吹到集尘箱8内。然后打开挡板9,从而能通过卸灰口将集尘箱8内聚集的浮灰卸出。从而完成清理管道3内残留灰尘的工作。集尘箱8设置在管道3的拐角处下方。灰尘能从管道3的拐角处直接掉落进集尘箱8内,减少了管道3内灰尘的残留量。When in use, the two valves 4 are closed, and the
金属孔板11将过滤棉10夹在中间,空气能从金属孔板11的孔洞内穿过。通过金属孔板11对过滤棉10起到了加固的作用,使过滤棉10更加易于安装。The
刮板12能在集尘箱8内滑动,刮板12的外周紧贴集尘箱8的内周,刮板12的下端面紧贴位于上方金属孔板11的上端面,由于金属孔板11的上端面较为光滑,因此刮板12能从金属孔板11的上端面刮过,通过金属孔板11隔开了刮板12和过滤棉10,避免了刮板12和过滤棉10直接接触,进而避免了因为过滤棉10材质柔软被刮板12翻起。手柄位于刮板12朝向卸灰口的一侧,卸灰口的下边沿与位于上方金属孔板11的上端面齐平。当需要清理集尘箱8内的灰尘时,打开卸灰口处的挡板9,用手柄拉动刮板12,刮板12能将金属孔板11上聚集的灰刮到卸灰口处,从而通过卸灰口将灰尘从集尘箱8内卸出。卸完后用手柄推回刮板12,关闭挡板9即可。通过一拉一推的动作完成集尘箱8的卸灰工作,进一步简化了卸灰的工作。手柄为横向的圆杆,集尘箱8对应圆杆的位置开设有圆孔,手柄从圆孔内穿过,且手柄的外周与通孔内周紧密贴合,使灰尘无法从手柄和圆孔之间的缝隙渗出。The
挡板9的面积大于卸灰口的面积,挡板9能紧密贴合在集尘箱8的侧面,从而将卸灰口封住。通过锁紧机构限定挡板9的位置,从而使挡板9能固定在集尘箱8的侧面将卸灰口封住。当卸灰时,打开锁紧机构,向下翻折挡板9,从而能将卸灰口打开。The area of the
螺栓13始终安装在第一螺孔内,当锁紧挡板9时,拧紧螺栓13,进而将螺栓13拧进第二螺孔内,从而实现对挡板9的锁紧,结构简单且操作便利。The
水冷式滚筒冷渣机的滚筒通过电动机带动其转动,挡尘罩14位于水冷式滚筒冷渣机的卸灰管一侧,管道3和挡尘罩14均为现有技术,此处不再赘述。由于燃料废渣在滚筒内翻滚时产生的浮尘是向上漂浮的,因此将管道3设置在挡尘罩14的顶部,能尽量多的吸走浮尘,提高了吸尘的效率。The drum of the water-cooled drum slag cooler is driven by a motor to rotate, and the
金属软管15两端均设有法兰,金属软管15一端与冷渣机2通过法兰连接,另一端与对应阀门4通过法兰连接。由于冷渣机2在工作过程中会产生振动,通过金属软管15连接冷渣机2和管道3,能防止冷渣机2产生的振动传递给管道3,避免了管道3受到振动发生损坏,从而提高了管道3的安全性。Both ends of the
作为优化方案,管道3上固接相通的防堵球阀16。本优化方案的防堵球阀16设置在管道3拐角处的正下方,平时处于关闭状态,由于管道3的拐角处最容易聚集灰尘,因此可以定期打开防堵球阀16,通过防堵球阀16放出管道3内的积灰,防止管道3堵塞。As an optimized solution, the
在使用时,锅炉和冷渣机2均处于正常工作状态,锅炉燃烧产生的燃料废渣排放到冷渣机2的冷却腔内,由冷渣机2带动废渣翻滚,从而达到降温的目的。废渣在翻滚过程中产生大量的浮尘,浮尘漂浮在冷渣机2冷却腔的上部。锅炉燃烧产生的烟气排入空气预热器1烟气侧,排进锅炉燃烧室起到助燃作用的空气在进入燃烧室之前先排入空气侧,烟气侧的热量能传递给空气,从而将空气预热到一定温度。空气预热器1的烟气侧产生负压,打开两阀门4,使管道3连通冷渣机2冷却腔和空气预热器1烟气侧,在负压作用下,漂浮在冷渣机2冷却腔上部的浮尘依次通过金属软管15、管道2吸入空气预热器1烟气侧,从而完成对冷渣机2的吸尘。When in use, both the boiler and the
由于空气预热器1的烟气侧产生负压的压力值有限,管道3内可能残留部分灰尘,因此需要定期清理管道3内残留的灰尘。在清理管道3内灰尘时,关闭两阀门4,此时管道3处于密闭状态。然后用气泵连接气嘴7,通过气嘴7向管道3内输入高压气,高压气能将管道3内残留的灰吹到集尘箱8内,过滤棉10能将空气中的浮尘过滤,仅允许气体从过滤棉10通过,因此管道3内的灰尘能被吹到集尘箱8内。经过一段时间的吹气后,停止通过气嘴7向管道3内输入高压气,然后拧松螺栓13,螺栓13从第二螺孔内脱离,从而断开挡板9和集尘箱8的连接,因为螺栓13始终安装在第一螺孔内,不需要将螺栓13从挡板9上卸下,所以螺栓13不会发生丢失的情况。打开挡板9,用手柄拉动刮板12,刮板12能将金属孔板11上聚集的灰刮到卸灰口处,从而通过卸灰口将灰尘从集尘箱8内卸出。卸完后用手柄推回刮板12,关闭挡板9,再拧紧螺栓13即可。通过一拉一推的动作完成集尘箱8的卸灰工作,进一步简化了卸灰的工作。经过上述步骤后,从而完成清理管道3内残留灰尘的工作。Due to the limited pressure value of the negative pressure generated on the flue gas side of the air preheater 1, some dust may remain in the
本实用新型能利用烟气的余热加热排入排进锅炉燃烧室起到助燃作用的空气,起到了回收热量的作用,从而节省了助燃空气消耗燃烧室内的热量,提高了锅炉的热交换性能,降低了能量的消耗,减少了能量的浪费。并且利用空气预热器的负压将冷渣机2内产生的浮尘吸到空气预热器的烟气侧内,避免了浮尘从冷渣机2的缝隙渗出,改善了车间的环境,提高了车间的整洁度,还避免了工作人员从灰尘环境下工作,防止工作人员的身体健康受到影响。同时,浮尘中残留的部分热量也能被空气预热器的烟气侧回收,与锅炉排放的烟气一同加热助燃空气,进一步回收了能量,减少了能量的浪费。The utility model can utilize the waste heat of the flue gas to heat the air discharged into the boiler combustion chamber to play a combustion-supporting role, and plays the role of recovering heat, thereby saving the combustion-supporting air consuming the heat in the combustion chamber and improving the heat exchange performance of the boiler. Reduce energy consumption and reduce energy waste. In addition, the negative pressure of the air preheater is used to suck the floating dust generated in the
当然,上述说明也并不仅限于上述举例,本实用新型未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本实用新型的技术方案并非是对本实用新型的限制,参照优选的实施方式对本实用新型进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换都不脱离本实用新型的宗旨,也应属于本实用新型的权利要求保护范围。Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be realized by or using the existing technology, and will not be repeated here; the above embodiments and accompanying drawings are only used to illustrate the technology of the present invention. The solution is not intended to limit the present utility model. The present utility model is described in detail with reference to the preferred embodiments. Those of ordinary skill in the art should understand that the Changes, modifications, additions or substitutions do not depart from the purpose of the present invention, and should also belong to the protection scope of the claims of the present invention.
Claims (9)
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