CN2113972U - Improved structure of filling device of liquid filling machine - Google Patents
Improved structure of filling device of liquid filling machine Download PDFInfo
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- CN2113972U CN2113972U CN 91227176 CN91227176U CN2113972U CN 2113972 U CN2113972 U CN 2113972U CN 91227176 CN91227176 CN 91227176 CN 91227176 U CN91227176 U CN 91227176U CN 2113972 U CN2113972 U CN 2113972U
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- 239000007788 liquid Substances 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims description 9
- 230000006872 improvement Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000007789 sealing Methods 0.000 abstract description 3
- 239000000945 filler Substances 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 239000000872 buffer Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 244000309464 bull Species 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
Description
本实用新型涉及一种可在瓶器输送转盘上增加相关设备装置,使其一并完成封盖等其它作业的液体装填机的充填装置。The utility model relates to a filling device of a liquid filling machine which can add related equipment and devices on a bottle conveying turntable so that other operations such as capping can be completed together.
常用的液体装填机的充填装置,如图1、图2所示,在将瓶器A送上输送转盘1后,由输送转盘1之周缘设置有多数个杆座2,该杆座2内分别设有一瓶器升降支杆3,支杆3上端具有一瓶器置位板4。瓶器A置位于瓶器置位板4上端,并随输送转盘1旋转。瓶器升降支杆3底端设置一滑轮5,该滑轮5滑行于一导轨6上,该导轨6呈波浪状。当滑轮5沿导轨6坡度升高时,将瓶器A上升推高嵌入与输送转盘1同步旋转的充填桶7上的充填嘴8内进行液体充填;由于充填桶7与输送转盘1同步旋转一适当(足够)的装填时间,将液体填满于瓶器A内;后支杆3随导轨6坡度下降而降下瓶器A,使之与充填嘴8脱离,从而完成液体瓶器A的装填作业。而这种常用的充填装置,虽藉输送转盘1的连续旋转,可尽快完成液体装填,但后续欲必须再配合封盖机等设备来完成封盖等作业,产品生产则必须具备较大的生产场地,且设备种类繁杂,体积庞大;因此,常用的液体装填机仅仅适合于日产量大的厂商使用,而对于日需产量较小的厂商(指日出货量较少的厂商)若选择常规的液体装填机使用,则会因机器闭置时间过长而造成设备投资上的浪费。于是,到目前为止,日需产量较少的厂商仍宁维持半自动化生产机具,而不愿投资于全自动化生产设备,其原因除高投资额为一负担外,最主要系因高产能自动化机器设备,远超出其日产能实际需要,而不符合其投资成本,不具经济效益。The filling device of a commonly used liquid filling machine, as shown in Figure 1 and Figure 2, after the bottle A is sent to the conveying
本发明人有鉴于此,集此制造业多年工作经验,针对日产量较少厂商之需要,经长期试制、研究、改进后,提出本实用新型,其目的是提供一种可在瓶器输送转盘上增加相关装置设备,使该设备可一并完成封盖等其它作业。实现小规模、全自动,降低设备投资,减少机器设备的占地空间。In view of this, the inventor has accumulated many years of working experience in this manufacturing industry, and aimed at the needs of manufacturers with less daily output, after long-term trial production, research, and improvement, he proposed this utility model. Add relevant devices and equipment on the machine, so that the equipment can complete other operations such as capping. Realize small-scale, fully automatic, reduce equipment investment, and reduce the space occupied by machinery and equipment.
本实用新型的目的是这样实现的:包括有一输送转盘,该输送转盘上设置有依瓶器形状的导槽,输送转盘由主电机驱动,其特征在于:主电机一输出轴端联接于间歇齿轮机构输入端,该间歇齿轮机构的输出端齿轮啮合于与输送转盘固定联接的大齿轮;在输送转盘的回转中心处立设一升降杆,该升降杆上端位置设置一具有两个以上充填嘴的扇形装填器;升降杆下端固接有一回摆轮,该回摆轮啮合于电磁离合器的输出端传导齿轮,电磁离合器的输入端链接于主电机的另一输出轴;在升降杆与输送转盘之间连接一端面离合器;升降杆下端连接于升降驱动器,升降杆驱动器及电磁离合器动作由限制器控制。The purpose of this utility model is achieved in the following way: it includes a conveying turntable, the conveying turntable is provided with a guide groove according to the shape of the bottle, the conveying turntable is driven by the main motor, and it is characterized in that: the output shaft end of the main motor is connected to the intermittent gear At the input end of the mechanism, the gear at the output end of the intermittent gear mechanism meshes with the large gear fixedly connected with the conveying turntable; a lifting rod is erected at the center of rotation of the conveying turntable, and a lifting rod with more than two filling nozzles is set at the upper end of the lifting rod. Sector-shaped filler; a return balance wheel is fixedly connected to the lower end of the lift rod, and the return balance wheel meshes with the transmission gear at the output end of the electromagnetic clutch, and the input end of the electromagnetic clutch is linked to the other output shaft of the main motor; between the lift rod and the conveying turntable An end face clutch is connected between them; the lower end of the lifting rod is connected to the lifting driver, and the movement of the lifting rod driver and the electromagnetic clutch is controlled by the limiter.
本实用新型同现有技术相比有如下两点主要不同之处:(一)本改进结构的输送转盘经一间歇齿轮机构的传动呈间歇性运转,从而实现某些日需量较小的厂商有目的降低生产效率的意愿;(二)本改进结构中在输送转盘的回转中心立设一升降杆,该升降杆上端设有一扇形填装器,该填器随升降杆上升、下降,并在一定角度范围内来回摆动来完成液体填充作业,这样在输送转盘上填充器摆动角度范围之外的位置上可设置有其它相关装置,使之利用转盘间歇停转的空间完成其它操作(如压栓、封盖、押印等),可实现小规模、全自动的操作要求,以降低设备投资,减少机具设备占地空间,以满足日需产量较低的厂商的要求。Compared with the prior art, the utility model has the following two main differences: (1) The conveying turntable of the improved structure is intermittently operated through the transmission of an intermittent gear mechanism, thereby realizing the Purposefully reduce production efficiency; (2) In this improved structure, a lifting rod is erected at the center of rotation of the conveying carousel, and a fan-shaped filler is provided at the upper end of the lifting rod, which rises and falls with the lifting rod, and Swing back and forth within a certain angle range to complete the liquid filling operation, so that other related devices can be installed on the delivery turntable outside the swing angle range of the filler, so that it can use the space where the turntable stops intermittently to complete other operations (such as pressing the bolt) , capping, printing, etc.), can realize small-scale, fully automatic operation requirements to reduce equipment investment, reduce the space occupied by equipment and equipment, and meet the requirements of manufacturers with low daily output.
附图图面说明如下:The descriptions of the accompanying drawings are as follows:
图1为现有液体装填机瓶器输送情形示意图。Fig. 1 is the schematic diagram of conveying situation of existing liquid filling machine bottle.
图2为现有液体装填机充填装置结构示意图。Fig. 2 is a structural schematic diagram of the filling device of the existing liquid filling machine.
图3为本实用新型结构示意图。Fig. 3 is a structural schematic diagram of the utility model.
图4为本实用新型中限制器的结构示意图。Fig. 4 is a schematic diagram of the structure of the limiter in the present invention.
图5为本实用新型实施情形示意图。Fig. 5 is a schematic diagram of the implementation of the utility model.
下面结合实施例及其附图详细说明本实用新型。The utility model is described in detail below in conjunction with embodiment and accompanying drawing.
图1、图2为现有技术,本文中第二段已作详细描述,在此不再赘述。Fig. 1 and Fig. 2 are the prior art, which has been described in detail in the second paragraph of this article, and will not be repeated here.
图3示出本实用新型的结构,主要包括有输送转盘10,该盘上端依瓶器A形状设置有传送瓶器的导槽14外,在该转盘10盘体下端固定结合有一大齿轮11,且盘体与大齿轮11同心孔内套设有一轴套12,并在轴套12外配合装有一铜套13,(该铜套13由含油轴承材料构成)后垫衬而设置于机体100上;一组呈降速的间隙传动齿轮机构30,该齿轮机构30的输入端固定联接于主电机40的一端输出轴41,该齿轮机构30的输出端与大齿轮11啮合,由主电机40启动后由其输出轴41经间隙齿轮机构30,带动大齿轮11转动,从而使与大齿轮11固联的输送转盘10由铜套13衬垫于机体100上作间歇性运转。Figure 3 shows the structure of the utility model, which mainly includes a conveying
升降杆20立设于输送转盘10并贯穿于轴套12的轴孔内,在该轴孔与升降杆20之间设置有铜环套22,(铜环套22可由含油轴承材料构成)输送转盘10可依其为轴心作旋转,并使升降杆20可于轴套12内依附铜套环22作升降移位。在该升降杆20上端,设置一扇形装填器50,其扇体面上分布有六个充填嘴51,经一手轮52转动可调整装填器50在升降杆20上的高低位置,使之适合于不同瓶器A的瓶口高度。当升降杆20下降时,该六个充填嘴51可分别嵌入六支置位于输送转盘10上的瓶器A瓶口内,进行液体充填。The lifting rod 20 is erected on the conveying
升降驱动器60为一气压缸,其活塞杆的作用端相接于升降杆20底端,由气压缸进出气口输气切换,从而驱拉升降杆20作升降运动。由于升降杆20中部有轴套12内的铜环套13支撑,不会产生倾斜现象。The lifting driver 60 is a pneumatic cylinder, the active end of the piston rod is connected to the bottom end of the lifting rod 20, and the gas input and output ports of the pneumatic cylinder are switched to drive and pull the lifting rod 20 for lifting movement. Since the middle part of the lifting rod 20 is supported by the copper ring sleeve 13 in the axle sleeve 12, no inclination phenomenon will occur.
电磁离合器70固定安装在机体100之内间隔壁上,该离合器70输入端设有一从动链轮72,该链轮72与主电机40另一端输出轴上的传动链轮42相链接。离合器70的输出端带有一传导齿轮71,该传导齿轮71与固定于升降杆20上之回摆轮21相啮合,当离合器70导通时,经传导齿轮71带动升降杆20作与输送转盘10作相反方向的转动。The electromagnetic clutch 70 is fixedly installed on the inner partition of the body 100 , and the input end of the clutch 70 is provided with a driven sprocket 72 , which is linked with the drive sprocket 42 on the output shaft at the other end of the main motor 40 . The output end of the clutch 70 has a transmission gear 71, the transmission gear 71 meshes with the
端面离合器上端91固定于升降杆20上,下端91则固定于轴套12的上端面上,当该端面离合器处于脱开状态时,升降杆20可随传导齿轮71作与输送转盘10相反方向的转动;当该离合器上端91随升降杆20的下降而与其下端90处于啮合状态时,升降杆20随输送传盘10作用步间歇式转动。在端面离合器90、91的外缘设置有一封盖92,用以保护该离合器,在封盖92上端介于升降杆20体间并设有一油封93,以防止尘泥或水液进入封盖92内。The upper end 91 of the end face clutch is fixed on the elevating rod 20, and the lower end 91 is fixed on the upper end face of the shaft sleeve 12. When the end face clutch is in a disengaged state, the elevating rod 20 can be moved in the opposite direction to the conveying
图4示出限制器80的结构和工作原理。该限制器设置于升降杆20上的回摆轮21的适当位置上,包括有一固定在回摆轮21上的摆块81,一设置在吊座82上可抵挡摆块81的油压缓冲器83,该油压缓冲器83设置于摆块81的回转半径内。在缓冲器83缓冲杆的压缩终端设置有一接触开关84和计数开关85,该计数开关85由输送转盘10间隙运转次数感应控制。由缓冲器83缓冲吸收回摆轮21赋于摆块81的快速回摆惯量。接触开关84和计数开关85作升降驱动器60及电磁离合器70的动作控制及限制。FIG. 4 shows the structure and working principle of the limiter 80 . The limiter is set on the appropriate position of the
本实用新型的工作原理是:当一一排列的瓶器A由输送装置输送进入输送转盘10上后,藉导槽14结构间隔定位后,随输送转盘10传动。当六支瓶器A之瓶口正对扇形装填器50上六个充填嘴51后,经由升降驱动器60之动作而驱拉升降杆20下降,使各充填嘴51分别嵌入各瓶器A瓶口内。当升降杆20下降时,端面离合器上端91随之下降与其下端90啮合。使扇形装填器50随升降杆20作与输送转盘10的同步间歇转动,进行液体填充;当输送转盘10作五次间歇运转动作中,即输送转盘10上又被续进五支空瓶,被充填液体的六支瓶器A已分别被填满液体。此时立即由计数开关85动作,从而控制升降驱动器60输气切换驱推升降杆20上升,使扇形填装器50上各充填嘴51分别退出各瓶器A的瓶口,与此同时,计数开关也同时控制电磁离合器70啮合,动力经传导齿轮71传至回摆轮21,带动升降杆20与输送转盘10相反方向转动一个角度,而固定与升降杆20上端的扇形装填器50随之回摆一个相同角度,返回填装液体的初始角度。当回摆轮21上的摆杆81在随回摆轮21回摆一个角度后压下设在缓冲器83压缩终端的接触开关84,在接触开关84的控制下,升降驱动器60再次输气切换而驱拉升降杆20下降,并同时控制电磁离合器70脱开,使升降杆20带动扇形填装器50作与输送转盘10的同步间隙转动,并同时进行液体填充操作。此过程周而复始形成连续循环运动。The working principle of the present utility model is: after the bottles A arranged one by one are transported into the conveying
图5示出本实用新型实施情况示意图。由图可以看出,由于输送转盘10呈间歇式稳定运转,而扇形填充装置50在一固定的回摆角度范围内进行填充流体的操作,因此,在该回摆范围之外的位置则可依需要而加装内栓置押装置B、内栓检查装置C,外栓封盖装置D及押印装置E,在输送转盘10每次间歇运转的停留期间,将填满液体的瓶器A依次完成内栓封口,外栓封盖及押印生产日期或其它字样的操作,以达成全自动瓶器液体装填的生产作业。Fig. 5 shows the schematic diagram of the implementation of the utility model. It can be seen from the figure that since the conveying
综上所述,本实用新型可在瓶器输送转盘10上增设有关装置设备,而完成全自动瓶器液体装填一贯作业,此对于日需产量较少的厂商,有助于自动化生产机器设备投资成本的降低,并减少占地面积为一理想设备。To sum up, the utility model can add related devices and equipment on the
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91227176 CN2113972U (en) | 1991-10-28 | 1991-10-28 | Improved structure of filling device of liquid filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91227176 CN2113972U (en) | 1991-10-28 | 1991-10-28 | Improved structure of filling device of liquid filling machine |
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| Publication Number | Publication Date |
|---|---|
| CN2113972U true CN2113972U (en) | 1992-08-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 91227176 Granted CN2113972U (en) | 1991-10-28 | 1991-10-28 | Improved structure of filling device of liquid filling machine |
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| Country | Link |
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| CN (1) | CN2113972U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103174773A (en) * | 2013-03-06 | 2013-06-26 | 合肥中辰轻工机械有限公司 | Automatic reset safety clutch device used for filling machine |
| WO2015180145A1 (en) * | 2014-05-30 | 2015-12-03 | 昂纳自动化技术(深圳)有限公司 | Stepped electronic cigarette oil filling device |
| CN114104358A (en) * | 2021-11-30 | 2022-03-01 | 扬州爱莎尔气雾剂制造有限公司 | Automatic liquid filling device with follow-up structure for aerosol tank and using method thereof |
-
1991
- 1991-10-28 CN CN 91227176 patent/CN2113972U/en active Granted
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103174773A (en) * | 2013-03-06 | 2013-06-26 | 合肥中辰轻工机械有限公司 | Automatic reset safety clutch device used for filling machine |
| CN103174773B (en) * | 2013-03-06 | 2016-03-30 | 合肥中辰轻工机械有限公司 | A kind of filling machine safety clutch device that automatically resets |
| WO2015180145A1 (en) * | 2014-05-30 | 2015-12-03 | 昂纳自动化技术(深圳)有限公司 | Stepped electronic cigarette oil filling device |
| CN114104358A (en) * | 2021-11-30 | 2022-03-01 | 扬州爱莎尔气雾剂制造有限公司 | Automatic liquid filling device with follow-up structure for aerosol tank and using method thereof |
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