CN211011926U - A cylindrical slot type fully premixed water-cooled combustion head structure - Google Patents
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Abstract
本实用新型公开了一种圆柱形缝隙式全预混水冷燃烧头结构,由水冷管束、集箱、底座和顶盖组成整体形状为圆柱形的燃烧头;水冷管束可由缝隙平行于轴向的螺旋翅片直管、扇环形直管组成,也可由缝隙沿周向的多段螺旋翅片盘管、长圆形或矩形盘管组成;预混气体从水冷管束之间的缝隙喷射出点火燃烧,高速的预混气体离开缝隙后卷吸缝隙周围的高温烟气,高温烟气冲刷水冷管束表面被冷却降温,从而降低火焰温度,减少热力型氮氧化物的生成,实现氧含量<3.5%条件下NOx<30mg/Nm3的目标。圆柱形的燃烧头可以适配所有老旧燃气锅炉炉膛的低氮改造,并替换所有传统的扩散式和全预混燃烧器。
The utility model discloses a cylindrical slot type fully premixed water-cooled combustion head structure, which comprises a water-cooled tube bundle, a header, a base and a top cover to form a cylindrical combustion head; It is composed of straight finned tubes, fan annular straight tubes, and can also be composed of multi-section spiral finned coils, oval or rectangular coils with gaps along the circumferential direction; After the premixed gas leaves the gap, the high-temperature flue gas around the gap is entrained, and the high-temperature flue gas washes the surface of the water-cooled tube bundle and is cooled down, thereby reducing the flame temperature, reducing the generation of thermal nitrogen oxides, and realizing NOx under the condition of oxygen content <3.5% <30mg/ Nm3 target. The cylindrical burner head can be adapted to low nitrogen retrofits of all old gas boiler furnaces and replaces all traditional diffusion and full premix burners.
Description
技术领域technical field
本实用新型涉及燃烧器技术领域,具体涉及一种水冷却的圆柱形缝隙式全预混水冷燃烧头结构。The utility model relates to the technical field of burners, in particular to a water-cooled cylindrical slit type fully premixed water-cooled combustion head structure.
背景技术Background technique
近年来,雾霾问题持续存在,虽然燃煤机组大多已完成超低排放改造 (NOx<50mg/Nm3,SO2<35mg/Nm3,PM10<5mg/Nm3),燃气锅炉大多也已完成低氮改造(NOx<80mg/Nm3)。目前市场上的扩散式低氮燃气燃烧器,采用空气分级、燃料分级技术,并辅助烟气外循环或烟气内循环,已实现NOx<30mg/Nm3的目标,但烟气外循环需配备外循环风机,增大锅炉燃烧时的总烟气量,导致锅炉出力下降,运行费用增加;烟气内循环技术要求的燃气和空气压力较高,在燃气压力较低的冬季供暖期使用效果不佳。全预混燃烧器通过增加空燃比,提高氧含量,降低燃烧温度,缩小火焰高温区的方式也已实现NOx<30mg/Nm3的目标,但较高的氧含量(>6%)增加了锅炉排烟热损失,增大水蒸气潜热的利用难度,使得锅炉总效率下降2%以上;同时为防止金属孔板干烧与稳定火焰,通常在金属孔板外覆盖一层金属纤维丝网,丝网存在着堵塞与烧毁风险。目前市场上出现了一种新型的水冷面板式全预混低氮燃烧器,兼具扩散式燃烧器低氧与全预混燃烧器紧凑的优点,利用水冷燃烧头冷却火焰,降低氮氧化物的同时氧含量仍可控制在3.5%以下。In recent years, the problem of haze has persisted. Although most coal-fired units have completed ultra-low emission transformation (NOx<50mg/Nm 3 , SO 2 <35mg/Nm 3 , PM10<5mg/Nm 3 ), most gas-fired boilers have also completed Low nitrogen transformation (NOx<80mg/ Nm3 ). Diffusion-type low-nitrogen gas burners currently on the market use air grading and fuel grading technologies, and assist external flue gas circulation or internal flue gas circulation. The external circulation fan increases the total flue gas volume when the boiler is burning, resulting in a decrease in the output of the boiler and an increase in operating costs; the flue gas internal circulation technology requires high gas and air pressure, and the use effect is not good in the winter heating period when the gas pressure is low. good. The fully premixed burner has also achieved the goal of NOx<30mg/ Nm3 by increasing the air-fuel ratio, increasing the oxygen content, reducing the combustion temperature, and narrowing the high temperature zone of the flame, but the higher oxygen content (>6%) increases the boiler The heat loss of exhaust smoke increases the difficulty of utilizing the latent heat of water vapor, which reduces the overall efficiency of the boiler by more than 2%; at the same time, in order to prevent the metal orifice plate from drying out and stabilizing the flame, a layer of metal fiber mesh is usually covered outside the metal orifice plate. There is a risk of clogging and burning of the net. At present, a new type of water-cooled panel-type fully premixed low-nitrogen burner has appeared on the market, which combines the advantages of low-oxygen diffusion burner and compactness of full-premixed burner. At the same time, the oxygen content can still be controlled below 3.5%.
目前广东万和公司申请的水冷燃烧器CN201820985795.X,CN201820203423.7均为平板结构,只能用于小型壁挂炉;浙江力巨公司申请的条缝式火焰燃烧装置CN201721340786.7和CN201721098931.5采用平面式的水冷管排冷却火焰,当燃烧器功率增大时只能增大平板面积,但随着锅炉功率的增加,燃烧器面板的体积越来越大,锅炉上布置空间不足。面板式水冷燃烧器用于老旧机组的低氮改造时,需拆除锅炉前炉墙,更换部分锅炉受热面,改造工作量巨大。At present, the water-cooled burners CN201820985795.X and CN201820203423.7 applied by Guangdong Wanhe Company are all flat plate structures and can only be used for small wall-hung boilers; The flat water-cooled tube row cools the flame. When the power of the burner increases, the area of the flat plate can only be increased. However, as the power of the boiler increases, the volume of the burner panel becomes larger and larger, and the layout space on the boiler is insufficient. When the panel-type water-cooled burner is used for the low-nitrogen renovation of the old unit, the front furnace wall of the boiler needs to be removed, and part of the heating surface of the boiler needs to be replaced, which requires a huge amount of renovation work.
为解决平板水冷燃烧头难以大型化和难以适配老旧燃气锅炉或燃气装置低氮改造的问题,提出了圆柱形缝隙式水冷燃烧头,预混气体从水冷管束之间的缝隙喷射出并点火燃烧,圆柱形的燃烧头可以适配所有老旧燃气锅炉炉膛的低氮改造,并替换所有传统的扩散式和全预混燃烧器。随着锅炉功率的增大,可同时增加燃烧头的直径与长度,实现所有功率下燃烧头体积与锅炉炉膛空间的匹配。In order to solve the problems that the flat water-cooled combustion head is difficult to enlarge and adapt to the low-nitrogen transformation of old gas boilers or gas devices, a cylindrical slot water-cooled combustion head is proposed. The premixed gas is ejected from the gap between the water-cooled tube bundles and ignited. Combustion, the cylindrical burner head can be adapted to the low nitrogen retrofit of all old gas boiler furnaces and replaces all traditional diffusion and full premix burners. With the increase of boiler power, the diameter and length of the combustion head can be increased at the same time, so as to achieve the matching between the volume of the combustion head and the space of the boiler furnace under all powers.
发明内容SUMMARY OF THE INVENTION
为了解决平板水冷燃烧器难以大型化和难以适配老旧燃气锅炉或燃气装置低氮改造的问题,本实用新型的目的在于提供一种圆柱形缝隙式全预混水冷燃烧头结构,适配所有老旧燃气锅炉的炉膛,并替换传统的扩散式和全预混燃烧器,预混气体从水冷管束之间的缝隙喷射出燃烧,高速的预混气体离开缝隙后卷吸缝隙周围的高温烟气,高温烟气冲刷水冷管束表面被冷却降温,从而降低火焰温度,减少热力型氮氧化物的生成,实现氧含量<3.5%条件下NOx<30mg/Nm3的目标。In order to solve the problems that the plate water-cooled burner is difficult to enlarge and adapt to the low-nitrogen transformation of old gas-fired boilers or gas-fired devices, the purpose of the present invention is to provide a cylindrical slot type fully premixed water-cooled combustion head structure, which is suitable for all The furnace of the old gas boiler is replaced by the traditional diffusion and full premixed burners. The premixed gas is injected from the gap between the water-cooled tube bundles for combustion, and the high-speed premixed gas leaves the gap and entrains the high-temperature flue gas around the gap. , the surface of the water-cooled tube bundle is cooled by high-temperature flue gas flushing, thereby reducing the flame temperature, reducing the generation of thermal nitrogen oxides, and achieving the target of NOx<30mg/ Nm3 under the condition of oxygen content <3.5%.
为了达到上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种圆柱形缝隙式全预混水冷燃烧头结构,由水冷管束1、集箱2、底座3和顶盖4组成整体形状为圆柱形的燃烧头;水冷管束1的管与管之间留有缝隙;底座3的法兰盘端与全预混燃烧器的燃气空气混合室连接,支撑整个燃烧头;当集箱2内置时,底座3的圆口端与水冷管束1连接,顶盖4与水冷管束1的敞口侧连接,密封燃烧头;当集箱2外置时,集箱 2由环形的底部集箱2-1和顶部集箱2-2组成,底座3的圆口端与底部集箱 2-1连接,顶盖4与顶部集箱2-2的敞口侧连接,密封燃烧头,水冷管束1 位于底部集箱2-1和顶部集箱2-2之间;燃烧头位于炉膛内部,预混气体从炉膛外的燃气空气混合室沿底座3进入水冷管束1内部,从水冷管束1 的缝隙离开燃烧头,进入炉膛空间点火燃烧,预混气体离开缝隙处的流速较高,将卷吸炉膛高温烟气冲刷水冷管束1的表面,被冷却后的炉膛高温烟气与预混气混合点火燃烧。A cylindrical slot type fully premixed water-cooled combustion head structure is composed of a water-cooled
当集箱2外置时,所述水冷管束1为翅片直管、缝隙平行于轴向不加翅片的直管、扇环形直管,集箱2与烟气直接接触;底部集箱2-1和顶部集箱2-2由多个扇形水室组成,冷却水在扇形水室处改变流动方向;底部集箱2-1上有入水口2-11和出水口2-12,与锅炉水系统连接;将水冷管束 1分为偶数组单元管束1-1,每组单元管束1-1由1~16根管组成;冷却水从入水口2-11进入水冷燃烧头后,沿单元管束1-1流动至顶部集箱2-2,在顶部集箱2-2处180°转向,沿相邻的单元管束1-1流动至底部集箱2-1,在底部集箱2-1处180°转向,再沿相邻的单元管束1-1流动至顶部集箱 2-2,重复这个过程,直到从底部集箱2-1上的出水口2-12离开。When the header 2 is placed outside, the water-cooled
述翅片直管,由基管和外加螺旋翅片组成或由基管和外加平面翅片组成;基管与翅片之间的焊接方式采用高频焊或激光焊;翅片的翅高为基管直径的0.1~0.6倍,翅片厚度0.2~1.2mm,翅距0.8mm~4mm,较小的翅距有助于减小流通面积,提高出口预混气体流速,防止回火;为强化翅片管对火焰的冷却能力,减小预混气体的流通面积,将管束的翅片做折翅处理,将螺旋翅片的边缘部分弯折60°~120°,弯折后的螺旋翅片俯视图由圆形变为圆弧和直线组合的多边形,螺旋翅片直管的包覆面由圆柱形变为圆弧面和折翅面的组合,螺旋翅片的边缘部分在多个角度弯折时,同时存在2~8个折翅面,折翅处理的翅片边缘部分高度1~6mm;折翅处理后的螺旋翅片直管沿周向均匀围成一圈,相邻螺旋翅片直管的折翅面紧贴在一起,形成环形的水冷管束1;若翅片直管由基管和外加平面翅片组成,将平面翅片串到基管上,再做折翅处理。The finned straight tube is composed of a base tube and an external spiral fin or a base tube and an external flat fin; the welding method between the base tube and the fin adopts high-frequency welding or laser welding; the fin height of the fin is The diameter of the base pipe is 0.1 to 0.6 times, the thickness of the fins is 0.2 to 1.2 mm, and the fin spacing is 0.8 mm to 4 mm. The smaller fin spacing helps to reduce the flow area, increase the flow rate of the premixed gas at the outlet, and prevent tempering; for strengthening The cooling ability of the finned tube to the flame reduces the flow area of the premixed gas, the fins of the tube bundle are folded, and the edge of the spiral fin is bent by 60° to 120°. The top view changes from a circle to a polygon with a combination of arcs and straight lines. The cladding surface of the spiral fin straight tube changes from a cylindrical shape to a combination of an arc surface and a folded fin surface. When the edge part of the spiral fin is bent at multiple angles , there are 2 to 8 folded fin surfaces at the same time, and the height of the fin edge part of the folded fin treatment is 1 to 6 mm; The folded fin surfaces of the fins are close together to form an annular water-cooled
所述扇环形直管,截面形状呈扇环形,扇环形直管沿周向均匀围成一圈,形成环形的水冷管束1;扇环形直管密排布置,管间距小于3mm,预混气体通过直管间缝隙处的流速达8m/s~40m/s,远高于回火流速,实现 1:15的调节比;所述不加翅片的直管,截面呈圆形,相邻管外表面之间的距离小于5mm。The fan-shaped straight pipe has a fan-shaped cross-sectional shape, and the fan-shaped straight pipe is evenly surrounded by a circle in the circumferential direction to form an annular water-cooled
所述集箱2外置时的水冷管束1采用双层布置,形成两层环形管束;内层为扇环形直管、不加翅片的直管、圆柱型孔板5;外层为扇环形直管、不加翅片的直管、翅片直管,共9种组合方式;所述圆柱型孔板5,孔板开孔面积占比1%~50%,起到均流和防止回火的功能,外层为扇环形直管、翅片直管;所述集箱2外置时的水冷管束1,沿径向任意角度的圆弧段都可以独立作为燃烧头,两个任意角度面以及上下面密封后和任意角度的一部分圆柱形燃烧头构成扇环形燃烧头,预混气体从预混气体进口面进入扇环形燃烧头内部,从水冷管束1的缝隙处进入炉膛燃烧。The water-cooled
当集箱2内置时,所述水冷管束1的缝隙沿周向,此时水冷管束1为螺旋翅片盘管、长圆形或矩形盘管;集箱2置于底座3对应的燃烧头内部空间,分为进口集箱2-3和出口集箱2-4两部分,进口集箱2-3和出口集箱 2-4位于不同圆环内,进口集箱2-3的进水管2-31和出口集箱2-4的出水管2-41延伸至底座3的法兰盘处,与锅炉水系统连接;盘管为多段并联或仅使用一段盘管,当盘管为多段并联时,每段盘管的进口和出口先沿径向向内延伸至对应的集箱圆环空间内,再沿轴向延伸至进口集箱2-3和出口集箱2-4;各段盘管的长度相等或不相等,各段盘管的非完整圈但相加正好组成一整圈,使各段盘管的进口或出口之间的间隔角度完全相等;每段盘管的进出口均位于盘管段之外,方便与集箱2的焊接连接;当盘管仅使用一段盘管时,无需设置进口集箱2-3和出口集箱2-4,此时盘管的进水管 2-31和出水管2-41沿轴向延伸至底座3的法兰盘处。When the header 2 is built in, the gap of the water-cooled
所述螺旋翅片盘管是由折翅处理的螺旋翅片直管沿以圆柱形水冷燃烧头的轴线为中心线的螺旋线盘绕而成;相邻螺旋翅片管接触,接触面是折翅处理后形成的折翅面,螺旋线的螺距小于螺旋翅片管的最外径,减小烟气流通的面积,提高预混气体流速,防止回火;预混气体从螺旋翅片之间的缝隙进入炉膛点火燃烧。The spiral fin coiled tube is formed by the spiral fin straight tube processed by folding fins along the spiral line with the axis of the cylindrical water-cooled combustion head as the center line; the adjacent spiral fin tubes are in contact, and the contact surface is the folding fin. On the folded fin surface formed after treatment, the pitch of the helix is smaller than the outermost diameter of the helical fin tube, which reduces the area of flue gas circulation, increases the flow rate of the premixed gas, and prevents tempering; the premixed gas flows from between the spiral fins. The gap enters the furnace to ignite and burn.
所述长圆形或矩形盘管是由截面为长圆形或矩形的直管沿以圆柱形水冷燃烧头的轴线为中心线的螺旋线盘绕而成,螺旋线的螺距大于直管截面的高度,形成螺旋形的缝隙,预混气体从螺旋缝隙进入炉膛点火燃烧;为防止回火,缝隙大小取0.2~4mm,以提高缝隙处预混气体流速。The oblong or rectangular coil is formed by coiling a straight pipe with an oblong or rectangular section along a helix with the axis of the cylindrical water-cooled combustion head as the center line, and the pitch of the helix is greater than the height of the straight pipe section. , to form a spiral gap, and the premixed gas enters the furnace from the spiral gap to ignite and burn; in order to prevent tempering, the gap size is 0.2-4mm to increase the flow rate of the premixed gas at the gap.
所述水冷管束1为多段螺旋翅片盘管、长圆形或矩形盘管时,底座3 和顶盖4与盘管之间会出现螺旋形缝隙,为防止预混气体从该螺旋形缝隙处泄露,采用螺旋形的耐火材料或耐热钢填补此缝隙。When the water-cooled
所述圆柱形缝隙式全预混水冷燃烧头是锅炉受热面的一部分,需要通入锅炉工质以冷却;如果是燃气蒸汽锅炉时,水冷燃烧头从冷凝器之前或之后取水,再送回原处;如果是燃气热水锅炉,则从任意位置取水送入水冷燃烧头,再送回原处。The cylindrical slot type fully premixed water-cooled combustion head is a part of the heating surface of the boiler, and needs to be fed into the boiler working fluid for cooling; if it is a gas-fired steam boiler, the water-cooled combustion head takes water from before or after the condenser, and then returns it to the original place ; If it is a gas-fired hot water boiler, take water from any position and send it to the water-cooled combustion head, and then send it back to the original place.
本实用新型创新点、优点和积极效果是:The innovation points, advantages and positive effects of the present utility model are:
1、本实用新型的一种圆柱形缝隙式全预混水冷燃烧头采用窄缝隙高流速的设计理念,预混气体通过窄缝隙时的流速远高于回火速度,使燃烧器的调剂比可达1:10以上。1. A cylindrical gap type fully premixed water-cooled combustion head of the present invention adopts the design concept of narrow gap and high flow rate, and the flow rate of the premixed gas when passing through the narrow gap is much higher than the tempering speed, so that the adjustment ratio of the burner can be adjusted. up to 1:10 or more.
2、本实用新型的一种圆柱形缝隙式全预混水冷燃烧头可采用双层水冷结构,内层水冷管束可以防回火,外层是水冷管束的缝隙较大,流速较低,形成钝体扰流稳焰防脱火效果。2. A cylindrical slot type fully premixed water-cooled combustion head of the present invention can adopt a double-layer water-cooled structure, the inner layer of water-cooled tube bundles can prevent tempering, and the outer layer of water-cooled tube bundles has a larger gap and a lower flow rate, forming a blunt tube. Body turbulence, flame stabilization and fire prevention effect.
3、本实用新型的一种圆柱形缝隙式全预混水冷燃烧头是锅炉受热面的一部分,对于老旧锅炉改造可提高锅炉热效率;对于新设计锅炉,可替代锅炉部分受热面,减少炉体部分的换热面积。3. A cylindrical slot type fully premixed water-cooled combustion head of the present invention is a part of the heating surface of the boiler, which can improve the thermal efficiency of the boiler for the renovation of the old boiler; part of the heat exchange area.
4、本实用新型的一种圆柱形缝隙式全预混水冷燃烧头利用高速预混气体引射炉膛中的高温烟气回流至水冷燃烧头表面降温,降温后的高温烟气与预混气体混合燃烧,增大了过量空气系数,降低了理论燃烧温度,可实现氧含量<3.5%条件下NOx<30mg/Nm3。4. A cylindrical slot type fully premixed water-cooled combustion head of the present utility model utilizes high-speed premixed gas to inject high-temperature flue gas in the furnace chamber back to the surface of the water-cooled combustion head for cooling, and the cooled high-temperature flue gas is mixed with the premixed gas Combustion, the excess air coefficient is increased, the theoretical combustion temperature is lowered, and NOx<30mg/Nm 3 can be achieved under the condition of oxygen content<3.5%.
5、本实用新型的一种圆柱形缝隙式全预混水冷燃烧头燃烧后烟气氧含量可控在3.5%以下,过量空气系数小于1.2,显著提高烟气中的水蒸气体积分数,提高了水露点,水蒸气更容易冷凝析出,缩小了冷凝换热器体积;与传统全预混燃烧器高达1.4的过量空气系数相比,减少了额外加热的空气量,降低了锅炉排烟热损失,提高了锅炉效率。5. The oxygen content of the flue gas after the combustion of a cylindrical slot type fully premixed water-cooled combustion head of the present invention can be controlled below 3.5%, and the excess air coefficient is less than 1.2, which significantly increases the volume fraction of water vapor in the flue gas, and improves the performance of the flue gas. Water dew point, water vapor is more likely to condense and separate out, reducing the volume of the condensing heat exchanger; compared with the excess air coefficient of the traditional full premix burner up to 1.4, it reduces the amount of additional heated air and reduces the heat loss of boiler exhaust gas. Increased boiler efficiency.
附图说明Description of drawings
图1是本实用新型一种圆柱形缝隙式全预混水冷燃烧头的整体示意图,其中:图1a是螺旋翅片直管的整体示意图;图1b是扇环形直管的整体示意图;图1c是螺旋翅片盘管的整体示意图;图1d是长圆形或矩形盘管的整体示意图。1 is an overall schematic diagram of a cylindrical slot type fully premixed water-cooled combustion head of the present invention, wherein: FIG. 1 a is an overall schematic diagram of a spiral fin straight pipe; FIG. 1 b is an overall schematic diagram of a fan ring straight pipe; Overall schematic diagram of a helical fin coil; Figure 1d is an overall schematic diagram of an oblong or rectangular coil.
图2是本实用新型一种圆柱形缝隙式全预混水冷燃烧头的缝隙平行于轴向时的集箱水路示意图;图2a是整体示意图;图2b(1)是底部集箱示意图,图2b(2)是顶部集箱示意图。Figure 2 is a schematic diagram of the header water circuit when the gap of a cylindrical slot type fully premixed water-cooled combustion head of the present invention is parallel to the axial direction; Figure 2a is an overall schematic diagram; Figure 2b (1) is a schematic diagram of the bottom header, Figure 2b (2) is a schematic diagram of the top header.
图3是本实用新型一种圆柱形缝隙式全预混水冷燃烧头的螺旋翅片直管的示意图;图3a为螺旋翅片直管折翅处理图,图3b为折翅处理后的立体示意图,图3c为俯视图。3 is a schematic diagram of a spiral fin straight tube of a cylindrical slot type fully premixed water-cooled combustion head of the present invention; FIG. 3 a is a diagram of the spiral fin straight tube with fins folded, and FIG. 3 b is a three-dimensional schematic diagram after the folded fins are processed , Figure 3c is a top view.
图4是本实用新型一种圆柱形缝隙式全预混水冷燃烧头的扇环形直管的截面示意图。4 is a schematic cross-sectional view of a fan-shaped straight pipe of a cylindrical slot type fully premixed water-cooled combustion head of the present invention.
图5是本实用新型一种圆柱形缝隙式全预混水冷燃烧头的双层水冷管束的截面示意图,其中,图5a是内层为扇环形直管,外层为螺旋翅片直管的截面示意图;图5b是内层、外层均为扇环形直管的截面示意图;图5c 是内层为圆柱型孔板5的剖面图,图5d(1)预混气体进口面位于内侧弧面,图5d(2)预混气体进口面位于外侧弧面。5 is a schematic cross-sectional view of a double-layer water-cooled tube bundle of a cylindrical slot type fully premixed water-cooled combustion head of the present invention, wherein, FIG. 5a is a section of a straight fan-shaped tube in the inner layer and a straight tube with spiral fins in the outer layer. Schematic diagram; Figure 5b is a schematic cross-sectional view of the inner layer and the outer layer being a fan-shaped straight pipe; Figure 5c is a cross-sectional view of a
图6是本实用新型一种圆柱形缝隙式全预混水冷燃烧头的缝隙平行于周向时的集箱水路示意图,其中,图6a是整体立体示意图;图6b是进出口集箱及其连接管的示意图。6 is a schematic diagram of the header water path when the slit of a cylindrical slot type fully premixed water-cooled combustion head of the present invention is parallel to the circumferential direction, wherein FIG. 6a is an overall three-dimensional schematic diagram; Schematic.
图7是本实用新型一种圆柱形缝隙式全预混水冷燃烧头的螺旋翅片盘管的示意图。7 is a schematic diagram of a spiral fin coil of a cylindrical slot type fully premixed water-cooled combustion head of the present invention.
图8是本实用新型一种圆柱形缝隙式全预混水冷燃烧的矩形盘管截面示意图。Fig. 8 is a cross-sectional schematic diagram of a rectangular coil tube of a cylindrical slot type fully premixed water-cooled combustion of the present invention.
图9是本实用新型一种圆柱形缝隙式全预混水冷燃烧头的螺旋形缝隙填充示意图。FIG. 9 is a schematic diagram of the spiral gap filling of a cylindrical gap type fully premixed water-cooled combustion head according to the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对实用新型进行详细说明。The utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图1所示,本实用新型一种圆柱形缝隙式全预混水冷燃烧头,由水冷管束1、集箱2、底座3和顶盖4组成整体形状为圆柱形的燃烧头;水冷管束1的管与管之间留有缝隙;底座3的法兰盘端与全预混燃烧器的燃气空气混合室连接,支撑整个燃烧头;当集箱2内置时,底座3的圆口端与水冷管束1连接,顶盖4与水冷管束1的敞口侧连接,密封燃烧头;当集箱2外置时,集箱(2)由环形的底部集箱2-1和顶部集箱2-2组成,底座3的圆口端与底部集箱2-1连接,顶盖4与顶部集箱2-2的敞口侧连接,密封燃烧头,水冷管束1位于底部集箱2-1和顶部集箱2-2之间;燃烧头位于炉膛内部,预混气体沿底座3从炉膛外的燃气空气混合室进入位于水冷管束1内部,从水冷管束1的缝隙离开燃烧头,进入炉膛空间点火燃烧。预混气体离开缝隙处的流速较高,将卷吸炉膛高温烟气冲刷水冷管束1的表面,被冷却后的炉膛高温烟气与预混气混合点火燃烧。As shown in Figure 1, a cylindrical slot type fully premixed water-cooled combustion head of the present invention is composed of a water-cooled
当集箱2外置时,如图1a和图1b所示,所述水冷管束1为缝隙平行于轴向的翅片直管或扇环形直管,如图2中图2a、图2b(1)和图2b(2)所示,所述集箱2由环形的底部集箱2-1和顶部集箱2-2两部组成,集箱2与烟气直接接触;底部集箱2-1和顶部集箱2-2由多个扇形水室组成,冷却水在扇形水室处改变流动方向;底部集箱2-1上有入水口2-11和出水口2-12,与锅炉水系统连接;将水冷管束1分为4个组单元管束1-1,每组单元管束1-1由4根管组成;冷却水从入水口2-11进入水冷燃烧头后,沿单元管束1-1流动至顶部集箱2-2,在顶部集箱2-2处180°转向,沿相邻的单元管束1-1流动至底部集箱2-1,在底部集箱2-1处180°转向,再沿相邻的单元管束1-1流动至顶部集箱2-2,重复这个过程,直到从底部集箱2-1上的出水口2-12离开。When the header 2 is placed outside, as shown in Figures 1a and 1b, the water-cooled
如图3a所示,为强化翅片管对火焰的冷却能力,减小预混气体的流通面积,可将管束的翅片做折翅处理,将部分边缘翅片弯折90°,折翅部分的翅片高度1~6mm;同侧边缘翅片弯折后处于同一折翅曲面内,共2个折翅面,如图3b所示,折翅面之间的夹角约22.5°;折翅处理后的翅片俯视图如图3-c所示,由两个圆弧和两个直线段组成,螺旋翅片直管沿周向均匀围成一圈,相邻螺旋翅片直管的折翅面紧贴在一起,形成环形的水冷管束1。As shown in Figure 3a, in order to strengthen the cooling ability of the finned tube to the flame and reduce the flow area of the premixed gas, the fins of the tube bundle can be folded, and some edge fins are bent 90°, and the fins are folded. The height of the fins is 1-6mm; the edge fins on the same side are bent in the same folded fin surface, with a total of 2 folded fin surfaces, as shown in Figure 3b, the angle between the folded fin surfaces is about 22.5°; The top view of the treated fin is shown in Figure 3-c. It consists of two arcs and two straight segments. The straight spiral fin tube is evenly surrounded by a circle in the circumferential direction, and the folded fins of the adjacent spiral fin straight tube The surfaces are close together to form an annular water-cooled
如图4所示,所述扇环形直管,截面形状呈扇环形,扇环形直管沿周向均匀围成一圈,形成环形的水冷管束1;扇环形直管密排布置,管间距小于3mm,预混气体通过直管间缝隙处的流速可达8m/s~40m/s,远高于回火流速,实现1:15的调节比。As shown in Figure 4, the fan-shaped straight pipe has a fan-shaped cross-section, and the fan-shaped straight pipe is evenly surrounded by a circle in the circumferential direction to form an annular water-cooled
如图5所示,所述集箱2外置时的水冷管束1可双层布置,形成两层环形管束;图5a内层为扇环形直管,采用密排布置,防止低负荷下回火,增大调剂比,外层为螺旋翅片直管,翅片管换热面积更大,有利于冷却火焰;图5b内层为密排扇环形直管,外层为疏排扇环形直管,增加外层直管的管间距,使预混气体流速低于10m/s,稳定火焰;图5c内层为圆柱型孔板5的剖面图,孔板开孔面积占比1%~50%,起到均流和防止回火的功能,外层为扇环形直管;图5d,两个任意角度面以及上下面密封后和任意角度的一部分圆柱形燃烧头构成扇环形燃烧头,预混气体从预混气体进口面进入扇环形燃烧头内部,从水冷管束1的缝隙处进入炉膛燃烧,图5d (1)预混气体进口面位于内侧弧面,炉膛在外侧弧面外,预混气体在外侧弧面表面燃烧,图5d(2)预混气体进口面位于外侧弧面,炉膛在内侧弧面外,预混气体在内侧弧面表面燃烧。As shown in Figure 5, the water-cooled
如图6中图6a和图6b所示,当集箱2内置时,所述水冷管束1的缝隙也可沿周向,如图1c和图1d所示,此时水冷管束(1)为多段螺旋翅片盘管、长圆形或矩形盘管,集箱2置于底座3对应的燃烧头内部空间,分为进口集箱2-3和出口集箱2-4两部分,进口集箱2-3和出口集箱2-4位于不同圆环内,进口集箱2-3的进水管2-31和出口集箱2-4的出水管2-41延伸至底座3的法兰盘处,与锅炉水系统连接;4段盘管的圈数为12.25圈, 4段盘管的进口和出口先沿径向向内延伸至对应的集箱圆环空间内,再沿轴向延伸至进口集箱2-3和出口集箱2-4;4段盘管的长度可相等,4段盘管的非完整圈可相加正好组成一整圈,使各段盘管的进口或出口之间的间隔角度完全相等;4段盘管的进出口均位于盘管段之外,方便与集箱2的焊接连接。As shown in Fig. 6a and Fig. 6b, when the header 2 is built in, the slits of the water-cooled
如图7所示,所述螺旋翅片盘管是由之前描述的折翅处理的螺旋翅片直管沿以圆柱形水冷燃烧头的轴线为中心线的螺旋线盘绕而成;相邻螺旋翅片管紧密接触,接触面是折翅处理后形成的面,螺旋线的螺距小于螺旋翅片管的最外径,减小翅片缝隙面积,提高预混气体流速,防止回火;预混气体从螺旋翅片之间的缝隙进入炉膛点火燃烧。As shown in FIG. 7 , the helical fin coil is formed by the previously described fin-folded helical fin straight pipe coiled along a helical line with the axis of the cylindrical water-cooled combustion head as the center line; adjacent helical fins are formed. The finned tubes are in close contact, and the contact surface is the surface formed by folding the fins. The pitch of the helix is smaller than the outermost diameter of the spiral finned tube, which reduces the fin gap area, increases the flow rate of the premixed gas, and prevents tempering; premixed gas Enter the furnace from the gap between the spiral fins to ignite and burn.
如图8所示,盘管是由截面为矩形的直管沿以圆柱形水冷燃烧头的轴线为中心线的螺旋线盘绕而成,螺旋线的螺距略大于直管截面的高度,形成螺旋形的缝隙,预混气体从螺旋形缝隙进入炉膛点火燃烧;为防止回火,缝隙大小取0.2~4mm,以提高缝隙处预混气体流速。As shown in Figure 8, the coiled tube is made of a straight tube with a rectangular cross-section coiled along a spiral line with the axis of the cylindrical water-cooled combustion head as the center line. The pitch of the spiral line is slightly larger than the height of the straight tube section, forming a spiral In order to prevent tempering, the size of the gap is 0.2-4mm, so as to improve the flow rate of the premixed gas at the gap.
如图9所示,所述水冷管束1为多段螺旋翅片盘管、长圆形或矩形盘管时,底座3和顶盖4与盘管之间会出现螺旋形缝隙,为防止预混气体从该螺旋形缝隙处泄露,采用螺旋形的耐火材料或能够干烧1200℃的抗氧化的高温耐热钢填补此缝隙。As shown in FIG. 9 , when the water-cooled
Claims (9)
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