CN210136148U - Simulated chewing composite resin material abrasion testing machine - Google Patents
Simulated chewing composite resin material abrasion testing machine Download PDFInfo
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- CN210136148U CN210136148U CN201921024289.5U CN201921024289U CN210136148U CN 210136148 U CN210136148 U CN 210136148U CN 201921024289 U CN201921024289 U CN 201921024289U CN 210136148 U CN210136148 U CN 210136148U
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Abstract
本实用新型涉及口腔材料磨耗试验机,尤其涉及一种模拟咀嚼式复合树脂材料磨耗试验机。模拟咀嚼式复合树脂材料磨耗试验机由运动装置、对磨偶件和机架组成,运动装置和对磨偶件连接于机架;运动装置连接有用于固接试件的试件夹;试件夹能够相对机架反复升降及旋转,并能够向靠近或者远离对磨偶件方向移动;对磨偶件能够相对机架旋转;对磨偶件靠近试件夹的一侧设置有用于模拟食物的磨料。本实用新型提供的模拟咀嚼式复合树脂材料磨耗试验机的特点是:试件与对磨偶件的咬合接触及互相摩擦过程是分别间歇式进行的,同时采用低硬度的“软磨料”和弹性对磨偶件,解决现有技术中存在的试件磨耗不均匀,及表面磨耗形态与临床实际情况不相符的技术问题。
The utility model relates to an oral material abrasion testing machine, in particular to a simulating chewing type composite resin material abrasion testing machine. The simulated chewing composite resin material abrasion testing machine is composed of a motion device, a counter-grinding pair and a frame. The motion device and the counter-grinding pair are connected to the frame; the motion device is connected with a specimen clamp for fixing the specimen; the specimen The clamp can repeatedly lift and rotate relative to the frame, and can move toward or away from the counter-grinding pair; the counter-grinding pair can rotate relative to the frame; the side of the counter-grinding pair close to the specimen holder is provided with a food-simulating device. abrasive. The characteristics of the simulated chewing type composite resin material abrasion testing machine provided by the utility model are: the occlusal contact and mutual friction process between the test piece and the counter-wear piece are carried out intermittently respectively, and at the same time, low-hardness "soft abrasive" and elastic For the wear coupler, the technical problems of uneven wear of the test piece in the prior art and the inconsistency of the surface wear pattern with the actual clinical situation are solved.
Description
技术领域technical field
本实用新型涉及医疗器械技术领域,尤其是涉及一种模拟咀嚼式复合树脂材料磨耗试验机。The utility model relates to the technical field of medical instruments, in particular to a simulating chewing type composite resin material abrasion tester.
背景技术Background technique
在口腔临床治疗中,针对患龋病的牙齿,目前最大量使用的补牙充填材料是复合树脂充填材料。因咀嚼食物而被磨耗损失,是复合树脂充填材料在口腔中的主要失效形式之一。但由于复合树脂材料的基本机械物理特性与耐磨耗性能之间几乎没有线性相关关系,因此体外磨耗实验已成为评价补牙充填材料使用性能的不可缺少的手段。In oral clinical treatment, the most widely used filling material for dental caries is composite resin filling material. Abrasion loss due to chewing food is one of the main failure modes of composite resin filling materials in the oral cavity. However, since there is almost no linear correlation between the basic mechanical and physical properties of composite resin materials and wear resistance, in vitro wear experiments have become an indispensable means to evaluate the performance of dental fillings.
参见图1所示,图1为现有的一种咀嚼模拟磨损试验机的结构示意图(申请号:201720221322),其包括上颌模拟机构1’、下颌模拟机构2’和唾液槽3’,下颌模拟机构2’位于唾液槽3’内,上颌模拟机构1’位于下颌模拟机构2’的上方,且上颌模拟机构1’和下颌模拟机构2’相对设置,上颌模拟机构1’能够沿自身轴线转动旋转,下颌模拟机构2’能够往复升降。使用时,在上颌模拟机构1’和下颌模拟机构2’分别放置试件(复合树脂充填材料),在下颌模拟机构2’往复升降的过程中实现与上颌模拟机构1’的反复咬合,且利用上颌模拟机构1’旋转来模拟牙齿咀嚼时的水平研磨;其中,唾液槽3’内用于盛装唾液防止试件间的干摩擦。Referring to FIG. 1, FIG. 1 is a schematic structural diagram of an existing chewing simulation wear tester (application number: 201720221322), which includes an upper jaw simulation mechanism 1', a lower jaw simulation mechanism 2' and a saliva groove 3'. The mechanism 2' is located in the saliva tank 3', the upper jaw simulation mechanism 1' is located above the lower jaw simulation mechanism 2', and the upper jaw simulation mechanism 1' and the lower jaw simulation mechanism 2' are arranged opposite, and the upper jaw simulation mechanism 1' can rotate along its own axis. , the mandibular simulation mechanism 2' can reciprocate up and down. When in use, the specimen (composite resin filling material) is placed on the upper jaw simulation mechanism 1' and the lower jaw simulation mechanism 2' respectively, and repeated occlusion with the upper jaw simulation mechanism 1' is realized during the reciprocating lifting and lowering of the lower jaw simulation mechanism 2'. The maxillary simulation mechanism 1' rotates to simulate the horizontal grinding of the teeth during chewing; wherein, the saliva tank 3' is used for containing saliva to prevent dry friction between the test pieces.
然而,试件只能在同一个方向上反复摩擦,上颌模拟机构1’旋转时,令上下两组试件沿半径方向各点的摩擦距离和摩擦线速度不同,导致试件表面磨耗量不均匀,使对试件耐磨耗性能的评价受到影响。另外,上下两组试件在唾液中互相摩擦与临床上有食物介入的咀嚼磨耗状态不符。However, the test piece can only be rubbed repeatedly in the same direction. When the upper jaw simulation mechanism 1' rotates, the friction distance and friction line speed of each point along the radial direction of the upper and lower groups of test pieces are different, resulting in uneven surface wear of the test piece. , so that the evaluation of the wear resistance of the specimen is affected. In addition, the friction between the upper and lower groups of specimens in saliva is inconsistent with the clinical chewing and abrasion state with food intervention.
因此,本申请针对上述问题提供一种新的模拟咀嚼式复合树脂材料磨耗试验机。Therefore, the present application provides a new chewing-simulating composite resin material abrasion tester in view of the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种模拟咀嚼式复合树脂材料磨耗试验机,以解决现有技术中存在的试件磨耗不均匀,以及试件在体外磨耗的方式和结果与临床实际情况不相符的技术问题。The purpose of this utility model is to provide a simulating chewing type composite resin material abrasion tester, so as to solve the problem of uneven abrasion of the test piece in the prior art, and the way and result of the in vitro abrasion of the test piece do not match the actual clinical situation. technical problem.
基于上述目的,本实用新型提供一种模拟咀嚼式复合树脂材料磨耗试验机,包括运动装置、对磨偶件和机架,且所述运动装置和所述对磨偶件均连接于所述机架;Based on the above purpose, the present invention provides a simulating chewing type composite resin material abrasion testing machine, which includes a motion device, a pair of wear parts and a frame, and the movement device and the pair of wear parts are both connected to the machine. shelf;
所述运动装置上连接有用于固接试件的试件夹;A specimen clamp for fixing the specimen is connected to the moving device;
所述运动装置能够令所述试件夹相对所述机架反复升降以及旋转,且所述试件夹相对所述机架升降时,所述试件夹能够向靠近或者远离所述对磨偶件的方向移动;所述对磨偶件能够相对所述机架旋转;所述对磨偶件靠近所述试件夹的一侧设置有用于模拟食物的磨料。The moving device can make the specimen holder move up and down relative to the frame repeatedly and rotate, and when the specimen holder moves up and down relative to the frame, the specimen holder can move closer to or away from the pair of grinding couples. The pair of grinding pieces can rotate relative to the frame; the side of the pair of grinding pieces close to the sample holder is provided with abrasives for simulating food.
在上述技术方案中,进一步地,所述磨料包括莫氏硬度为4的萤石粉和添加于所述萤石粉内的蒸馏水。In the above technical solution, further, the abrasive includes fluorite powder with a Mohs hardness of 4 and distilled water added to the fluorite powder.
在上述任一技术方案中,进一步地,所述对磨偶件为橡胶板。In any of the above technical solutions, further, the anti-grinding coupler is a rubber plate.
在上述任一技术方案中,进一步地,所述运动装置包括滑套和升降轴,且所述滑套与所述机架转动连接;In any of the above technical solutions, further, the moving device includes a sliding sleeve and a lifting shaft, and the sliding sleeve is rotatably connected to the frame;
所述滑套上开设有键槽,且所述键槽沿所述滑套的轴向延伸;所述升降轴上设置有滑键,且所述滑键与所述键槽配合,以令所述升降轴能够随所述滑套转动;A keyway is opened on the sliding sleeve, and the keyway extends along the axial direction of the sliding sleeve; a sliding key is arranged on the lifting shaft, and the sliding key is matched with the key groove to make the lifting shaft can rotate with the sliding sleeve;
沿所述升降轴的轴线方向,所述升降轴包括相对应的第一端和第二端,所述试件夹设置于所述第一端。Along the axial direction of the lift shaft, the lift shaft includes a corresponding first end and a second end, and the specimen holder is arranged at the first end.
在上述任一技术方案中,进一步地,所述滑键能够沿所述键槽的延伸方向移动;In any of the above technical solutions, further, the sliding key can move along the extending direction of the keyway;
所述升降轴的第二端固接有端面凸轮,且所述端面凸轮的凸起部靠近所述试件夹;An end surface cam is fixedly connected to the second end of the lifting shaft, and the convex part of the end surface cam is close to the specimen holder;
所述机架上固接有支撑轮,且所述支撑轮设置于所述端面凸轮的下方,且所述支撑轮与所述凸起部配合,以令所述升降轴反复升降。A support wheel is fixed on the frame, and the support wheel is arranged below the end surface cam, and the support wheel cooperates with the protruding portion, so that the lifting shaft is repeatedly raised and lowered.
在上述任一技术方案中,进一步地,所述模拟咀嚼式复合树脂材料磨耗试验机,还包括旋转套;In any of the above technical solutions, further, the simulating chewing composite resin material abrasion testing machine further includes a rotating sleeve;
所述旋转套通过轴承组连接于所述升降轴的第一端,能够相对升降轴转动,所述试件夹固接于所述旋转套;The rotating sleeve is connected to the first end of the lifting shaft through a bearing group, and can rotate relative to the lifting shaft, and the test piece is clamped and connected to the rotating sleeve;
所述旋转套的周面上沿周向均匀固接有多个定位杆,且所述定位杆的轴线方向与所述旋转套的轴线方向垂直;A plurality of positioning rods are uniformly fixed on the circumferential surface of the rotating sleeve along the circumferential direction, and the axial direction of the positioning rods is perpendicular to the axial direction of the rotating sleeve;
所述机架上固接有定位板;A positioning plate is fixed on the frame;
所述升降轴下降时,能够通过所述旋转套带动所述定位杆下降,以令所述定位杆与所述定位板抵接,从而使所述定位杆停转。When the lifting shaft descends, the locating rod can be driven to descend by the rotating sleeve, so that the locating rod is abutted with the locating plate, thereby stopping the rotation of the locating rod.
在上述任一技术方案中,进一步地,所述模拟咀嚼式复合树脂材料磨耗试验机,还包括磨盘轴;In any of the above technical solutions, further, the simulating chewing composite resin material abrasion testing machine also includes a grinding disc shaft;
所述磨盘轴转动连接于所述机架,所述对磨偶件固接于所述磨盘轴。The grinding disc shaft is rotatably connected to the frame, and the pair of grinding couples is fixed to the grinding disc shaft.
在上述任一技术方案中,进一步地,所述模拟咀嚼式复合树脂材料磨耗试验机,还包括磨料挡板,且所述磨料挡板固接于所述机架;In any of the above technical solutions, further, the simulated chewing composite resin material abrasion testing machine further includes an abrasive baffle, and the abrasive baffle is fixed to the frame;
沿所述磨料挡板的长度方向,所述磨料挡板包括相对应的第一边侧和第二边侧;沿所述磨料挡板的长度方向,所述磨料挡板呈螺旋线状延伸,以令所述磨料挡板内形成腔体;所述第一边侧和所述第二边侧之间形成入口,所述入口与所述腔体连通,且所述第一边侧相比于所述第二边侧更靠近所述腔体的中心;Along the length direction of the abrasive baffle, the abrasive baffle includes a corresponding first side and a second side; along the length of the abrasive baffle, the abrasive baffle extends spirally, so that a cavity is formed in the abrasive baffle; an inlet is formed between the first side and the second side, the inlet communicates with the cavity, and the first side is compared with the second side is closer to the center of the cavity;
所述磨料挡板罩设于所述对磨偶件上,且位于靠近所述对磨偶件边缘的一侧,所述入口与所述试件夹相对;所述对磨偶件转动时,所述第一边侧位于所述第二边侧的旋转下游;The abrasive baffle is covered on the pair of abrasives, and is located on the side close to the edge of the pair of abrasives, and the inlet is opposite to the specimen clamp; when the pair of abrasives rotates, the first side is located rotationally downstream of the second side;
所述磨料挡板靠近所述第一边侧的一侧开设有切口,且所述切口与所述试件夹相对设置,所述切口与所述对磨偶件靠近所述磨料挡板的一面平行。One side of the abrasive baffle close to the first side is provided with an incision, and the incision is arranged opposite to the specimen holder, and the incision and the side of the pair of abrasive couplers close to the abrasive baffle parallel.
在上述任一技术方案中,进一步地,所述模拟咀嚼式复合树脂材料磨耗试验机,还包括驱动装置;In any of the above technical solutions, further, the simulated chewing type composite resin material abrasion testing machine further includes a driving device;
所述驱动装置包括主动轴、齿轮传动组件、棘轮传动组件和驱动部件;The driving device includes a driving shaft, a gear transmission assembly, a ratchet transmission assembly and a driving component;
所述驱动部件驱动连接所述主动轴,能够令所述主动轴转动;所述主动轴通过所述齿轮传动组件驱动连接所述滑套,且所述主动轴通过所述棘轮传动组件驱动连接所述磨盘轴。The driving component is drivingly connected to the driving shaft, and can make the driving shaft rotate; the driving shaft is drivingly connected to the sliding sleeve through the gear transmission assembly, and the driving shaft is drivingly connected to the sliding sleeve through the ratchet transmission assembly. The grinding wheel shaft.
在上述任一技术方案中,进一步地,所述模拟咀嚼式复合树脂材料磨耗试验机,还包括定位盘,且所述定位盘固接于所述磨盘轴;In any of the above technical solutions, further, the simulating chewing composite resin material abrasion testing machine further includes a positioning plate, and the positioning plate is fixed to the grinding plate shaft;
所述机架上固接有下轴承套,且所述下轴承套通过第二轴承与所述磨盘轴连接;A lower bearing sleeve is fixed on the frame, and the lower bearing sleeve is connected with the grinding wheel shaft through a second bearing;
所述定位盘上固接有弹性件,所述弹性件靠近所述下轴承套的一侧固接有定位珠;所述下轴承套上开设有呈圆锥形的定位孔,且所述定位珠的部分位于所述定位孔内,所述弹性件令所述定位珠始终紧紧地抵接于所述定位孔内;An elastic member is fixed on the positioning plate, and a positioning ball is fixed on the side of the elastic member close to the lower bearing sleeve; a conical positioning hole is opened on the lower bearing sleeve, and the positioning ball The part of the locating bead is located in the locating hole, and the elastic member keeps the locating bead firmly in contact with the locating hole;
所述定位孔有多个,且多个所述定位孔在所述下轴承套上呈圆周均布;There are a plurality of the positioning holes, and the plurality of the positioning holes are uniformly distributed on the lower bearing sleeve;
相邻所述定位孔之间的角度与所述棘轮传动组件的间歇转动角度相等。The angle between the adjacent positioning holes is equal to the intermittent rotation angle of the ratchet transmission assembly.
采用上述技术方案,本实用新型具有如下有益效果:Adopting the above-mentioned technical scheme, the utility model has the following beneficial effects:
通过运动装置令试件夹上升或者下降,令试件夹向靠近对磨偶件的方向移动,以实现试件与对磨偶件的咬合;并通过运动装置令试件夹反复升降,以模拟人体的咬合咀嚼运动;当试件与对磨偶件咬合后,通过对磨偶件相对机架旋转,实现试件与对磨偶件之间摩擦。The specimen clamp is raised or lowered by the motion device, and the specimen clamp is moved in the direction close to the counter-grinding couple to realize the engagement between the specimen and the counter-grinding couple; and the specimen clamp is repeatedly raised and lowered by the motion device to simulate The occlusal chewing motion of the human body; when the test piece is engaged with the counter-grinding couple, the friction between the test piece and the counter-grinding couple is realized by rotating the counter-grinding couple relative to the frame.
需要说明的是,当试件夹位于对磨偶件的上方时,当运动装置令试件夹下降时,试件夹向靠近对磨偶件的方向移动,以实现试件与对磨偶件的咬合;当试件夹位于对磨偶件的下方时,当运动装置令试件夹上升时,试件夹向靠近对磨偶件的方向移动,以实现试件与对磨偶件的咬合。以下以试件夹位于对磨偶件的上方为例进行说明。It should be noted that when the specimen clamp is located above the counter-grinding couple, when the motion device makes the specimen clamp lower, the specimen clamp moves in the direction close to the counter-grinding couple, so as to realize the test piece and the counter-grinding couple. When the specimen clamp is located below the counter-grinding couple, when the motion device makes the specimen clamp rise, the specimen clamp moves in the direction close to the counter-grinding couple to realize the occlusion of the specimen and the counter-grinding couple. . The following description is given by taking the sample holder located above the counter-grinding couple as an example.
该模拟咀嚼式复合树脂材料磨耗试验机使用时的作业过程如下:S1、将试件连接于试件夹上;S2、运动装置驱动试件夹下降,令试件与对磨偶件咬合;S3、再令对磨偶件相对机架旋转,实现试件与对磨偶件之间摩擦;S4、运动装置驱动试件夹上升,令试件逐渐远离对磨偶件,同时通过运动装置驱动试件夹相对机架旋转,从而令试件旋转一定角度;同时使对磨偶件旋转一定角度,更换与试件夹咬合的位置;S5、再重复上述S2-S4过程。The operation process of the simulated chewing composite resin material wear testing machine is as follows: S1. Connect the specimen to the specimen clamp; S2. The motion device drives the specimen clamp to descend, so that the specimen is engaged with the anti-wear couple; S3 , and then rotate the counter-grinding pair relative to the frame to realize the friction between the test piece and the counter-grinding pair; S4, the motion device drives the specimen clamp to rise, so that the specimen gradually moves away from the counter-grinding pair, and at the same time drives the test piece through the motion device. The piece clamp is rotated relative to the frame, so that the test piece is rotated by a certain angle; at the same time, the counter-grinding coupler is rotated by a certain angle to change the position where it is engaged with the test piece clamp; S5, repeat the above S2-S4 process.
对以上作业过程分析如下:S3过程之后,实现了对试件的一次磨耗,通过S4过程的设置,使试件每进行一次磨耗过程后,被提升一定高度,脱离摩擦,并旋转一定角度,然后再进行下一次的下降咬合动作和与对磨偶件的摩擦动作。使试件的被磨耗表面能够轮流接受多个不同方向的摩耗作用,从而令试件的被磨耗表面受到均匀的磨损,有利于保持试件被磨耗表面的平整,不会因始终同一方向磨损造成试件的初始磨耗表面与最终磨耗实验结束时的磨耗表面发生过多的形状改变,减少磨耗试验的方向性对实验结果的影响,这对于准确计量试件的磨耗量,特别是用测量材料试样的高度变化评价材料的耐磨性具有重要意义。The analysis of the above operation process is as follows: after the S3 process, the one-time wear of the test piece is realized. Through the setting of the S4 process, the test piece is lifted to a certain height after each wear process, free from friction, and rotated at a certain angle, and then Then perform the next lowering engagement action and friction action with the counter-grinding pair. The worn surface of the test piece can take turns to accept the wear action of multiple different directions, so that the worn surface of the test piece is uniformly worn, which is conducive to maintaining the flatness of the worn surface of the test piece, and will not be caused by wear in the same direction all the time. The initial wear surface of the test piece and the wear surface at the end of the final wear test have excessive shape changes, reducing the influence of the directionality of the wear test on the experimental results, which is important for accurately measuring the wear amount of the test piece, especially when using the test material. Such height changes are of great significance to evaluate the wear resistance of materials.
另外,在磨耗实验中,磨料的存在,可以使接受磨耗作用的试件被磨耗以后的表面呈现所需的磨耗状态,即与临床磨耗相似的磨耗状态,使磨耗实验结果与临床磨损结果更相似。In addition, in the abrasion experiment, the presence of abrasives can make the surface of the specimen subjected to abrasion to show the desired abrasion state, that is, the abrasion state similar to that of clinical abrasion, so that the results of abrasion experiment are more similar to clinical abrasion results. .
现有技术中,材料试件只能在唾液中进行磨耗试验,与补牙材料在口腔环境中主要被食物磨损的实际情况不符。实际情况是,在口腔咀嚼过程中,补牙材料发生的磨耗磨损破坏,主要是在咀嚼时,对侧的牙齿挤压着食物与补有补牙材料的牙齿进行碾压、摩擦。既有上下牙的咬合动作,也有在咬合力作用下,咬合挤压着食物的摩擦动作。In the prior art, the material test piece can only be subjected to the abrasion test in saliva, which is inconsistent with the actual situation that the dental filling material is mainly abraded by food in the oral environment. The actual situation is that in the process of oral chewing, the wear and tear of the filling material occurs, mainly when the teeth on the opposite side squeeze the food and the teeth filled with the filling material for rolling and friction during chewing. There are not only the occlusal action of the upper and lower teeth, but also the friction action of squeezing the food under the action of the occlusal force.
因此,本实施例中,模拟咀嚼式复合树脂材料磨耗试验机通过在对磨偶件上设置用于模拟食物的磨料,通过试件与对磨偶件之间的相对垂直运动来模拟上下牙的咬合动作,通过试件的磨耗面与对磨偶件之间在模拟咬合应力作用下的相对平行运动,也即对磨偶件相对于试件转动来模拟上下牙在咬合力作用下,咬合挤压食物后的摩擦动作。综上,本实用新型的模拟咀嚼式复合树脂材料磨耗试验机进一步保证了试件在与人体口腔相类似的环境中进行磨耗试验,提高了复合树脂充填材料的体外磨耗试验结果与其在患者口腔内长期使用后的磨耗结果的相关性。Therefore, in this embodiment, the simulated chewing composite resin material wear tester simulates the wear of the upper and lower teeth through the relative vertical movement between the test piece and the counter-grinding pair by arranging the abrasive for simulating food on the counter-grinding pair. The occlusal action is to simulate the occlusal extrusion of the upper and lower teeth under the action of the occlusal force through the relative parallel movement between the wear surface of the specimen and the counter-grinding couple under the action of simulated occlusal stress, that is, the counter-grinding couple rotates relative to the specimen. Friction action after pressing food. To sum up, the simulated chewing type composite resin material wear tester of the present invention further ensures that the test piece is subjected to wear test in an environment similar to that of the human oral cavity, and improves the in vitro wear test result of the composite resin filling material compared with that in the patient's oral cavity. Correlation of wear results after long-term use.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单的介绍。应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, Other related figures can be obtained from these figures.
图1为现有技术中的磨损试验机的结构示意图;Fig. 1 is the structural representation of the abrasion testing machine in the prior art;
图2为本实用新型实施例提供的模拟咀嚼式复合树脂材料磨耗试验机的主视图;Fig. 2 is the front view of the simulated chewing composite resin material abrasion tester provided by the embodiment of the present utility model;
图3为本实用新型实施例提供的模拟咀嚼式复合树脂材料磨耗试验机的立体结构示意图;3 is a schematic three-dimensional structure diagram of a simulated chewing composite resin material abrasion tester provided by an embodiment of the present utility model;
图4为本实用新型实施例提供的模拟咀嚼式复合树脂材料磨耗试验机的部分结构示意图;4 is a partial structural schematic diagram of a simulated chewing composite resin material abrasion tester provided by an embodiment of the present utility model;
图5为本实用新型实施例提供的模拟咀嚼式复合树脂材料磨耗试验机的部分结构剖视图;5 is a partial structural cross-sectional view of a simulated chewing composite resin material abrasion tester provided by an embodiment of the present utility model;
图6为图5所示的模拟咀嚼式复合树脂材料磨耗试验机的A部分的局部结构放大图;FIG. 6 is an enlarged view of the partial structure of part A of the simulated chewing composite resin material abrasion tester shown in FIG. 5;
图7为本实用新型实施例提供的模拟咀嚼式复合树脂材料磨耗试验机的另一部分结构剖视图;7 is a cross-sectional view of another part of the structure of the simulated chewing composite resin material abrasion testing machine provided by the embodiment of the present utility model;
图8为复合树脂充填材料经临床口腔内磨耗后的表面形态的电镜图;Figure 8 is an electron microscope image of the surface morphology of the composite resin filling material after clinical oral wear;
图9为复合树脂充填材料经模拟咀嚼式复合树脂材料磨耗试验机磨耗后的表面形态的电镜图;9 is an electron microscope image of the surface morphology of the composite resin filling material after being worn by a simulated chewing composite resin material abrasion tester;
图10为采用刚性对磨偶件和硬质磨料磨耗后的复合树脂材料表面形态的电镜图。Fig. 10 is an electron microscope image of the surface morphology of the composite resin material after being worn by a rigid pair of abrasives and hard abrasives.
图标:1’-上颌模拟机构;2’-下颌模拟机构;3’-唾液槽;Icons: 1'- upper jaw simulation mechanism; 2'- lower jaw simulation mechanism; 3'- saliva tank;
1-对磨偶件;2-机架;31-试件夹;32-试件;1- pair of grinding parts; 2- frame; 31- specimen holder; 32- specimen;
41-滑套;411-键槽;42-升降轴;421-滑键;41-Sliding sleeve; 411-Keyway; 42-Lifting shaft; 421-Feather key;
5-端面凸轮;51-凸起部;61-支撑轮;62-配重;621-固定销;63-旋转套;64-定位杆;65-定位板;66-第一轴承;67-第四轴承;5-end cam; 51-protrusion; 61-support wheel; 62-counterweight; 621-fixing pin; 63-rotating sleeve; 64-positioning rod; 65-positioning plate; 66-first bearing; 67-first Four bearings;
71-定位盘;72-下轴承套;73-第二轴承;74-弹性件;75-定位珠;76-上轴承套;77-第三轴承;78-推力轴承;71-positioning plate; 72-lower bearing sleeve; 73-second bearing; 74-elastic part; 75-positioning ball; 76-upper bearing sleeve; 77-third bearing; 78-thrust bearing;
8-磨盘轴;81-磨料挡板;811-磨盘;812-第一边侧;813-第二边侧;82-入口;83-切口;91-主动轴;921-第一齿轮;922-第二齿轮;931-棘爪轮;932-棘轮。8-grinding shaft; 81-abrasive baffle; 811-grinding plate; 812-first side; 813-second side; 82-inlet; 83-cut; 91-drive shaft; 921-first gear; 922- The second gear; 931-pawl wheel; 932-ratchet.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整的描述。显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位,以及特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only In order to facilitate the description of the present invention and simplify the description, it is not intended to indicate or imply that the indicated device or element must have a specific orientation, as well as a specific orientation configuration and operation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
实施例Example
现有技术中,上下两组试件均是沿固定的轴心进行磨耗,使得试件靠近上颌模拟机构轴心位置部分的磨损量小,远离轴心位置部分的磨损量大,从而试件的磨耗表面出现单方向磨痕,磨耗破坏形态具有方向性,导致试件表面的磨损量不均匀,不利于对磨耗实验结果的测量。In the prior art, the upper and lower sets of specimens are both worn along a fixed axis, so that the portion of the specimen near the axis of the maxillary simulation mechanism has a small amount of wear, and the portion far from the axis has a large amount of wear, so that the wear of the specimen is large. Unidirectional wear marks appear on the wear surface, and the wear damage pattern is directional, resulting in uneven wear on the surface of the specimen, which is not conducive to the measurement of wear test results.
针对上述问题,参见图2-图10所示,本实施例提供一种模拟咀嚼式复合树脂材料磨耗试验机,该模拟咀嚼式复合树脂材料磨耗试验机包括运动装置、对磨偶件1和机架2,且运动装置和对磨偶件1均连接于机架2;运动装置上连接有用于固接试件32的试件夹31;需要说明的是,本实施例中,试件32为复合树脂充填材料。运动装置能够令试件夹31相对机架2反复升降以及旋转,且试件夹31相对机架2升降时,试件夹31能够向靠近或者远离对磨偶件1的方向移动;对磨偶件1能够相对机架2旋转;对磨偶件1靠近试件夹31的一侧设置有用于模拟食物的磨料(图中未显示)。In view of the above problems, referring to Fig. 2-Fig. 10, this embodiment provides a simulated chewing type composite resin material abrasion testing machine, the simulated chewing type composite resin material abrasion testing machine includes a motion device, a pair of
这样的设置,通过运动装置令试件夹31上升或者下降,令试件夹31向靠近对磨偶件1的方向移动,以实现试件32与对磨偶件1的咬合;并通过运动装置令试件夹31反复升降,以模拟人体的咬合咀嚼运动;当试件32与对磨偶件1咬合后,通过对磨偶件1相对机架2旋转,实现试件32与对磨偶件1之间摩擦。With this arrangement, the
需要说明的是,当试件夹31位于对磨偶件1的上方时,当运动装置令试件夹31下降时,试件夹31向靠近对磨偶件1的方向移动,以实现试件与对磨偶件1的咬合;当试件夹31位于对磨偶件1的下方时,当运动装置令试件夹31上升时,试件夹31向靠近对磨偶件1的方向移动,以实现试件与对磨偶件1的咬合。以下以试件夹位于对磨偶件的上方为例进行说明。It should be noted that when the
该模拟咀嚼式复合树脂材料磨耗试验机使用时的作业过程如下:S1、将试件32连接于试件夹31上;S2、运动装置驱动试件夹31下降,令试件32与对磨偶件1咬合;S3、再令对磨偶件1相对机架2旋转,实现试件32与对磨偶件1之间摩擦;S4、运动装置驱动试件夹31上升,令试件32逐渐远离对磨偶件1,同时通过运动装置驱动试件夹31相对机架2旋转,从而令试件32旋转一定角度;同时使对磨偶件1旋转一定角度,更换与试件夹31咬合的位置;S5、再重复上述S2-S4过程。The operation process of the simulated chewing composite resin material wear testing machine is as follows: S1. Connect the
对以上作业过程分析如下:S3过程之后,实现了对试件32的一次磨耗,通过S4过程的设置,使试件32每进行一次磨耗过程后,被提升一定高度,脱离摩擦,并旋转一定角度,然后再进行下一次下降咬合动作和与对磨偶件1的摩擦动作。使试件32的被磨耗表面能够轮流接受多个不同方向的摩耗作用,从而令试件32的被磨耗表面受到均匀的磨损,有利于保持试件32被磨耗表面的平整,不会因始终同一方向磨损造成试件32的初始磨耗表面与最终磨耗实验结束时的磨耗表面发生过多的形状改变,减少磨耗试验的方向性对实验结果的影响,对于准确计量试件32的磨耗量,特别是用测量材料试样的高度变化评价材料的耐磨性具有重要意义。The analysis of the above operation process is as follows: after the S3 process, the one-time wear of the
另外,磨料可以使接受磨耗试验的试件被磨耗以后的表面呈现所需的磨耗状态,即与临床磨耗相似的磨耗状态,使磨耗实验结果与临床磨损结果相关。In addition, the abrasive can make the surface of the test piece subjected to the abrasion test to show the required abrasion state, that is, the abrasion state similar to the clinical abrasion, so that the abrasion experiment result can be correlated with the clinical abrasion result.
现有技术中,材料试件只能在唾液中进行磨耗试验,与补牙材料在口腔环境中主要被食物磨损的实际情况不符。实际情况是,在口腔咀嚼过程中,补牙材料发生的磨耗磨损破坏,主要是在咀嚼时,对侧的牙齿挤压着食物与充填有补牙材料的牙齿进行碾压、摩擦。在这个过程中,既有上下牙的咬合动作,也有在咬合力作用下,被挤压的食物对补牙材料试件的摩擦动作,即所谓三体磨耗方式。In the prior art, the material test piece can only be subjected to the abrasion test in saliva, which is inconsistent with the actual situation that the dental filling material is mainly abraded by food in the oral environment. The actual situation is that in the process of oral chewing, the wear and tear of the filling material occurs, mainly when the teeth on the opposite side squeeze the food and the teeth filled with the filling material to roll and rub. In this process, there are not only the occlusal action of the upper and lower teeth, but also the friction action of the squeezed food on the dental filling material specimen under the action of the occlusal force, which is the so-called three-body wear method.
因此,本实施例中,模拟咀嚼式复合树脂材料磨耗试验机通过在对磨偶件1上设置用于模拟食物的磨料,通过试件32与对磨偶件1之间的相对垂直运动来模拟上下牙的咬合动作,通过试件32的磨耗面与对磨偶件1之间在模拟咬合应力作用下的相对平行运动,也即对磨偶件1相对于试件32的转动来模拟上下牙在咬合力作用下,咬合挤压食物后的摩擦动作。综上,本实施例的模拟咀嚼式复合树脂材料磨耗试验机进一步保证了试件32在与人体口腔相类似的环境中进行磨耗试验,提高了复合树脂充填材料的体外磨耗试验结果与其在患者口腔内长期使用后的磨耗结果的相关性。Therefore, in this embodiment, the simulated chewing type composite resin material abrasion tester simulates the relative vertical movement between the
其中,需要说明的是,磨料的硬度至关重要。磨料硬度过高,在试件32的磨耗表面留下的磨痕与材料在口腔中的实际磨痕的差别大;硬度过低,影响磨耗效率。Among them, it should be noted that the hardness of the abrasive is very important. If the hardness of the abrasive is too high, the wear scar left on the wear surface of the
口腔临床的实际情况是食物的硬度远低于充填在患牙龋洞的各种补牙材料。特别是临床上大量应用于修补牙齿龋洞的复合树脂充填材料,由于这种材料是由硬度较低的树脂基质与高硬度的玻璃粉体填料复合而成,所以通过对在口腔中长期使用后的材料磨耗表面观察,发现这种复合材料的磨耗规律是:表层的树脂基质首先因食物的碾压、摩擦而被磨损,使高硬度的填料粒子突出于材料的表面(参见图8所示),这会对填料粒子间的树脂基质起到一定保护作用,减缓被磨损的过程;当树脂基质被磨损到无法稳定填料粒子的程度时,填料粒子发生失稳脱落,在充填材料的表面留下窝痕;失去坚硬填料的保护后,树脂基质会被继续磨损,直至又暴露出下面的填料粒子。The actual situation of oral clinic is that the hardness of food is much lower than that of various filling materials filled in the cavity of the tooth. In particular, composite resin filling materials, which are widely used in clinic for repairing dental caries, are composed of resin matrix with low hardness and glass powder filler with high hardness. Observing the wear surface of the material, it is found that the wear law of this composite material is: the resin matrix on the surface is first worn due to the rolling and friction of the food, so that the high-hardness filler particles protrude from the surface of the material (see Figure 8). , which will protect the resin matrix between the filler particles and slow down the process of being worn; when the resin matrix is worn to the extent that the filler particles cannot be stabilized, the filler particles will destabilize and fall off, leaving behind on the surface of the filler material. Dock marks; after the protection of the hard filler is lost, the resin matrix continues to wear down until the underlying filler particles are exposed again.
因此,优选地,本实施例中,磨料包括莫氏硬度为4的萤石粉材料(现有材料),其为一种稳定的无机材料,磨耗实验时在萤石粉材料内加入适量的蒸馏水,形成湿沙状的磨料。按照国家行业标准YB/T 5217-2005《萤石》标准中对萤石精矿FC-98的要求,化学成分要求:CaF2>98%,SiO2<0.6%;粒度要求:<110目,110目至120目之间的含量不少于65%。采用这种磨料对多种口腔充填材料进行体外(模拟咀嚼式复合树脂材料磨耗试验机)磨耗实验的结果,与这些材料在患者口腔内长期使用后的磨耗结果具有相关性。而且,口腔内、体外两种实验结果中,这些材料的耐磨性能的排列顺序是一致的,体外复合树脂充填材料的磨耗表面形态与口腔内的磨耗形态基本相同。Therefore, preferably, in this embodiment, the abrasive material includes fluorite powder material (existing material) with a Mohs hardness of 4, which is a stable inorganic material. During the abrasion test, an appropriate amount of distilled water is added to the fluorite powder material to form Wet sand-like abrasive. According to the national industry standard YB/T 5217-2005 "Fluorite" standard for fluorite concentrate FC-98, chemical composition requirements: CaF 2 >98%, SiO 2 <0.6%; particle size requirements: <110 mesh, The content between 110 mesh and 120 mesh is not less than 65%. The results of in vitro (simulated chewing composite resin material abrasion testing machine) abrasion experiments on various oral filling materials with this abrasive are correlated with the abrasion results of these materials after long-term use in the oral cavity of patients. Moreover, in the results of both intraoral and in vitro experiments, the order of wear resistance of these materials is consistent, and the wear surface morphology of the in vitro composite resin filling material is basically the same as that in the oral cavity.
优选地,对磨偶件1为橡胶板。例如,橡胶板的邵氏硬度为60度,厚度为6mm,且材料配方确定。因此,各种不同的牙科材料的试件32都采用相同的、标准的对磨偶件1,在相同的磨耗条件下,比较不同材料的试件32的耐磨耗性能才更具有客观性,符合单一对比原则。Preferably, the
另外,通过对磨偶件1统一采用具有一定硬度的橡胶板,可以更真实地模拟口腔的咀嚼条件。因为牙齿的周围是具有一定缓冲作用的牙周膜,上、下牙齿咀嚼时并不是两个刚性体的碰撞,所以,具有一定硬度的橡胶板既可以起到一定的缓冲作用,又可以传递必要的咀嚼压力。从微观的角度分析,试件32与软而富有弹性的橡胶板表面咬合接触,避免了填料粒子因冲击、碰撞而脱落,同时,橡胶板表面的弹性变形能够更充分地向填料粒子之间传递压力,增强磨料粒子对树脂基质的磨耗作用。因此,本实施例中,复合树脂充填材料磨耗后的微观形态与口腔内食物对同类材料磨损的形态也是一致的(参见图9所示)。而采用刚性对磨偶件和硬质磨料进行磨耗实验,得到的复合树脂材料磨耗后的微观形态则完全不同(参见图10所示)。In addition, by uniformly using a rubber plate with a certain hardness for the grinding
现有技术中,上下两组试件的材料相同,同种材料的试件相磨的结果,无法评价和比较不同材料之间耐磨耗性能的差异。因为,试件的对磨偶件也是试件,相同的材料试样互相摩擦,缺乏评价不同材料耐磨耗结果的统一标准。In the prior art, the materials of the upper and lower groups of test pieces are the same, and the result of grinding the test pieces of the same material cannot evaluate and compare the difference in wear resistance between different materials. Because the anti-wear parts of the test piece are also test pieces, the same material samples rub against each other, and there is no unified standard for evaluating the wear resistance results of different materials.
本实施例通过试件与橡胶板对磨,并且有模拟食物的磨料介于二者之间。各种不同的牙科材料的试件都采用相同的、标准的对磨偶件和磨料,并且在更换试件的同时,更新对磨偶件和磨料,使所有试件在相同的磨耗条件下得到的磨耗实验结果,能够更客观地比较不同试件材料的耐磨耗性能。In this example, the test piece and the rubber plate are ground against each other, and there is an abrasive that simulates food in between. The test pieces of various dental materials use the same, standard anti-abrasion parts and abrasives, and when replacing the test pieces, update the anti-abrasion parts and abrasives, so that all the test pieces can be obtained under the same wear conditions. The results of the wear test can more objectively compare the wear resistance of different specimen materials.
优选地,参见图2所示,运动装置包括滑套41和升降轴42,且滑套41与机架2转动连接;滑套41上开设有键槽411,且键槽411沿滑套41的轴向延伸;升降轴42上设置有滑键421,且滑键421与键槽411配合,以令升降轴42能够随滑套41转动;沿升降轴42的轴线方向,升降轴42包括相对应的第一端和第二端,试件夹31设置于第一端。也就是说,第二端位于第一端的上方。Preferably, as shown in FIG. 2 , the moving device includes a sliding
这样的设置,当滑套41相对于机架2转动时,由于升降轴42上的滑键421与滑套41上的键槽411配合,因此带动升降轴42相对于机架2转动,因而升降轴42的第一端上的试件夹31随之转动,实现对试件夹31上的试件转动一定角度。With this arrangement, when the sliding
可选地,滑套41通过轴承与机架2连接,实现滑套41能够相对于机架2转动。Optionally, the sliding
优选地,滑键421能够沿键槽411的延伸方向移动,也即,键槽411的长度大于滑键421的长度;升降轴42的第二端固接有端面凸轮5,且端面凸轮5的凸起部51靠近试件夹31;机架2上固接有支撑轮61,且支撑轮61设置于端面凸轮5的下方,且支撑轮61与凸起部51配合,以令升降轴42反复升降。Preferably, the sliding key 421 can move along the extending direction of the
这样的设置,当升降轴42转动时,带动端面凸轮5转动,当凸起部51与支撑轮61接触时,支撑轮61对凸起部51进行支撑,支撑凸起部51上升,当凸起部51转动至逐渐与支撑轮61脱离时,凸起部51逐渐下降,因此,端面凸轮5转动一周的过程中,实现了升降轴42的一次升降;另外,由于滑键421能够沿键槽411的延伸方向移动,为升降轴42在滑套41内沿轴线方向升降提供了可能。With this arrangement, when the lifting
需要说明的是,端面凸轮5为其端面具有凸起部51的凸轮,为现有技术,因此在此不再赘述。It should be noted that the
作为可实现的另一种方式,滑套41上设置有滑键,升降轴42上开设键槽,滑键与键槽配合,且以令升降轴42能够随滑套41转动,键槽的长度大于滑键的长度,为升降轴42的升降提供余量。As another achievable way, the sliding
优选地,参见图1和图2所示,本实施例中,模拟咀嚼式复合树脂材料磨耗试验机还包括配重62;配重62固接于端面凸轮5远离试件夹31的一侧。Preferably, as shown in FIG. 1 and FIG. 2 , in this embodiment, the simulated chewing composite resin material abrasion testing machine further includes a
可选地,参见图2所示,配重62通过固定销621固定于端面凸轮5上。Optionally, as shown in FIG. 2 , the
这样的设置,配重62能够令端面凸轮5始终紧紧地抵在支撑轮61的上方,以保证端面凸轮5能够带动升降轴42稳定地升降。同时,配重62的设置,也为试件32与对磨偶件1的咬合提供正压力,来模拟人体牙齿的咬合力,其中,为试件32提供咬合力的部件还包括升降轴42、端面凸轮5和固定销621。With this arrangement, the
优选地,参见图2和图7所示,模拟咀嚼式复合树脂材料磨耗试验机还包括旋转套63;旋转套63通过轴承组连接于升降轴42的第一端,试件夹31固接于旋转套63;旋转套63的周面上沿周向均匀固接有多个定位杆64,且定位杆64的轴线方向与旋转套63的轴线方向垂直;机架2上固接有定位板65;升降轴42下降时,能够带动旋转套63及定位杆64下降,以令定位杆64与定位板65抵接,从而使旋转套63及定位杆64停转。Preferably, as shown in FIG. 2 and FIG. 7 , the simulating chewing composite resin material abrasion testing machine further includes a
该模拟咀嚼式复合树脂材料磨耗试验机作业过程如下:滑套41相对于机架2转动时,带动升降轴42相对于机架2转动,从而端面凸轮5转动,实现了升降轴42的反复升降;其中,当升降轴42下降时,旋转套63和试件夹31随之下降,令试件32与其下方的对磨偶件1咬合,此时,旋转套63下降至其周边固接的定位杆64与定位板65抵接,从而定位杆64被阻挡,从而旋转套63停转,在轴承组的作用下,升降轴42继续转动,也就是说,试件32与其下方的对磨偶件1咬合时,试件32不转;随着端面凸轮5继续转动,升降轴42上升,直到定位杆64脱离定位板65,在轴承组的摩擦力作用下,升降轴42带动旋转套63继续转动,因此试件夹31转动,直到升降轴42再次下降,且定位杆64再次与定位板65抵接,此时,试件32在试件夹31的作用下旋转了一定角度后停转,并与对磨偶件1咬合,重复以上过程,实现了试件32的被磨耗表面轮流接受多个不同方向的摩耗作用,从而令试件32的被磨耗表面受到均匀的磨损。The operation process of the simulated chewing composite resin material wear testing machine is as follows: when the sliding
其中,试件32与其下方的对磨偶件1咬合时,试件32不转,也即此时试件32只对对磨偶件1施加压力,排除试件32旋转带来的干扰,保证试件32对对磨偶件1的作用力的独立性,以方便地对试件32施加的压力进行控制,从而能够有效地保证试件32施加的压力在规定的压力范围之内。同时,在试件32与其下方的对磨偶件1咬合时,由于磨盘轴8的转动是由棘爪轮931间歇式推动棘轮932完成的,因此与磨盘轴8固定连接的磨盘811及固定连接于其表面的对磨偶件1,也是间歇运动的。即在试件32与对磨偶件1咬合时,对磨偶件1不转动,试件32下降停止,咬合动作完成后,对磨偶件1才转动一个角度,实现与试件32的摩擦;然后,在试件32上升,与对磨偶件1脱离咬合后,下一个咬合动作开始前,对磨偶件1再转动一个角度,准备接受下一次咬合。Among them, when the
可选地,轴承组包括多个第一轴承66和若干个第四轴承67,例如,参见图7所示,轴承组包括两个第一轴承66和一个第四轴承67,可选地,第一轴承66为推力轴承,第四轴承67为圆锥滚子轴承。既能够将升降轴42的压力传递给旋转套63,又能够保证升降轴42与旋转套63之间可以相对转动。Optionally, the bearing set includes a plurality of
在旋转套63不承受外部阻力时,旋转套63在摩擦力的作用下可以随升降轴42同步转动。设置好定位板65和定位杆64的相对位置后,即可控制旋转套63在每个升降周期的旋转角度。When the
需要说明的是,可选地,定位杆64的数量为N,例如N为两个、三个、四个或者五个,相邻两个定位杆64之间的角度为360°/N,因此,上述“一定角度”为360°/N,也即,升降轴42每升降一次,试件32转动角度为360°/N,实现了对试件32在N个方向的均匀磨耗。It should be noted that, optionally, the number of
优选地,参见图5和图7所示,该模拟咀嚼式复合树脂材料磨耗试验机还包括磨盘轴8;磨盘轴8转动连接于机架2,对磨偶件1固接于磨盘轴8。也就是说,通过磨盘轴8相对于机架2转动,从而驱动对磨偶件1相对于机架2转动。Preferably, as shown in FIG. 5 and FIG. 7 , the simulating chewing composite resin material abrasion testing machine further includes a
优选地,参见图7所示,还包括磨盘811,磨盘811固接于磨盘轴8,且使对磨偶件1通过磨盘811与磨盘轴8固接。Preferably, as shown in FIG. 7 , a
优选地,参见图4和图7所示,该模拟咀嚼式复合树脂材料磨耗试验机还包括磨料挡板81,且磨料挡板81固接于机架2;沿磨料挡板81的长度方向,磨料挡板81包括相对应的第一边侧812和第二边侧813;沿磨料挡板81的长度方向,磨料挡板81呈螺旋线状延伸,以令磨料挡板81内形成腔体;第一边侧812和第二边侧813之间形成入口82,入口82与腔体连通,且第一边侧812相比于第二边侧813更靠近腔体的中心;磨料挡板81罩设于对磨偶件1上,且位于靠近对磨偶件1边缘的一侧,入口82与试件夹31相对;对磨偶件1转动时,第一边侧812位于第二边侧813的旋转下游;磨料挡板81靠近第一边侧812的一侧开设有切口83,且切口83与试件夹31相对设置,切口83与对磨偶件1靠近磨料挡板81的一面平行,也即,磨料挡板81靠近第一边侧812的一侧与对磨偶件1表面具有一定的距离。Preferably, as shown in FIG. 4 and FIG. 7 , the simulated chewing composite resin material abrasion testing machine further includes an abrasive baffle 81 , and the abrasive baffle 81 is fixed to the frame 2 ; along the length direction of the abrasive baffle 81 , The abrasive baffle 81 includes a corresponding first side 812 and a second side 813; along the length direction of the abrasive baffle 81, the abrasive baffle 81 extends in a spiral shape, so that a cavity is formed in the abrasive baffle 81; An inlet 82 is formed between the first side 812 and the second side 813, the inlet 82 communicates with the cavity, and the first side 812 is closer to the center of the cavity than the second side 813; the abrasive baffle 81 covers It is located on the counter-grinding coupler 1, and is located on the side close to the edge of the counter-grinding coupler 1, and the inlet 82 is opposite to the specimen holder 31; when the counter-grinding coupler 1 rotates, the first side 812 is located on the second side 813 The side of the abrasive baffle plate 81 close to the first side 812 is provided with an incision 83, and the incision 83 is arranged opposite to the specimen holder 31, and the incision 83 is parallel to the side of the abrasive pair 1 close to the abrasive baffle plate 81, That is, the side of the abrasive baffle 81 close to the first side 812 has a certain distance from the surface of the opposite abrasive pair 1 .
也即,参见图4所示,磨料挡板81呈螺旋锥面形状,且腔体靠近第一边侧812的空间小于腔体靠近第二边侧813的空间。That is, as shown in FIG. 4 , the
当试件32咬合于对磨偶件1时,试件32首先压合于呈湿沙状的磨料,令磨料以压合处为中心的边缘被掀起,随对磨偶件1的摩擦转动被带入位于靠近对磨偶件1边缘的入口82内,从而进入腔体,实现了对磨料的收集;磨料在腔体内随对磨偶件1转动,由于第一边侧812位于第二边侧813的旋转下游,因此磨料从第二边侧813转动至第一边侧812,由于第一边侧812相对于第二边侧813更靠近腔体的中心,因此从第二边侧813到第一边侧812,磨料挡板81与对磨偶件1之间的空间逐渐减小。综上,磨料从第二边侧813转动至第一边侧812的过程中,磨料逐渐被越来越低的磨料挡板81挤压,即实现了对磨料的搅拌,并从靠近第一边侧812的切口83处输出,由于切口83与对磨偶件1的表面平行,因此磨料被呈铺平状态输出;由于切口83与试件夹31相对设置,因此被铺平的磨料再输出至试件夹31和试件32下,被试件32咬合、且在对磨偶件1旋转的过程中被摩擦。When the
本实施例的模拟咀嚼式复合树脂材料磨耗试验机,在对磨偶件1旋转的过程中,磨料挡板81自动将前一次摩擦时被挤开的磨料,以及附着在对磨偶件1上的磨料收集、挤压、搅拌,并铺平为一定高度,随着对磨偶件1的旋转,准确输送到试件32下落处。实现了磨料的均匀化处理,因此磨料中的颗粒不会发生自然沉降,令磨料更稳定、一致地铺展,使磨料的作用能充分发挥。保证了试件32每一次与对磨偶件1的咬合以及摩擦都在相同的磨料条件下进行,令磨料对试件32的破坏作用都是一致且充分的,并且所有磨料均能够充分参与材料试样磨耗的全过程。In the simulated chewing type composite resin material abrasion tester of this embodiment, during the rotation of the
综上,磨料挡板的作用如下:一方面将被咬合挤散的磨料收集、混合、挤压,起到搅拌的作用,使磨料得到充分、均匀的利用;另一方面,从第一边侧812挤出的磨料高度一致,保证每一次咬合、摩擦都在相同的磨耗条件下进行。To sum up, the function of the abrasive baffle is as follows: on the one hand, it collects, mixes, and squeezes the abrasive that has been bitten and scattered to play a role of stirring, so that the abrasive can be fully and uniformly used; on the other hand, from the first side The abrasive extruded from 812 is highly consistent, ensuring that every bite and friction are carried out under the same wear conditions.
另外,由于对磨偶件1采用橡胶板,橡胶板表面与磨料之间产生的摩擦力还可以起到稳定磨料的作用,保证磨料与对磨偶件1之间不发生滑动,使磨料对试件32的磨耗更有效。In addition, due to the use of a rubber plate for the
优选地,参见图2所示,该模拟咀嚼式复合树脂材料磨耗试验机还包括驱动装置;驱动装置包括主动轴91、齿轮传动组件、棘轮传动组件和驱动部件(图中未显示);驱动部件驱动连接主动轴91,能够令主动轴91转动;主动轴91通过齿轮传动组件驱动连接滑套41,且主动轴91通过棘轮传动组件驱动连接磨盘轴8。Preferably, as shown in FIG. 2 , the simulating chewing composite resin material abrasion testing machine further includes a driving device; the driving device includes a driving
具体地,参见图2所示,齿轮传动组件包括相啮合的第一齿轮921和第二齿轮922,第一齿轮921固接于主动轴91,第二齿轮922固接于滑套41,通过驱动部件驱动主动轴91转动,因此第一齿轮921转动,且第一齿轮921通过第二齿轮922驱动滑套41转动。Specifically, as shown in FIG. 2 , the gear transmission assembly includes a
棘轮传动组件包括相配合的棘爪轮931和棘轮932,棘爪轮931固接于主动轴91,棘轮932固接于磨盘轴8,通过驱动部件驱动主动轴91转动,因此棘爪轮931转动,且棘爪轮931拨动棘轮932驱动磨盘轴8均匀间歇转动。The ratchet transmission assembly includes a
通过磨盘轴8均匀间歇转动,来带动对磨偶件1均匀间歇转动,更真实地模拟人体口腔内牙齿在每一次咬合后的摩擦运动。The grinding
可选地,驱动部件为电机或者减速电机,但是不限于以上形式,在此不进行限制,其只要能够实现驱动主动轴91转动即可。Optionally, the driving component is a motor or a deceleration motor, but it is not limited to the above form, which is not limited here, as long as it can drive the driving
优选地,参见图5和图6所示,该模拟咀嚼式复合树脂材料磨耗试验机还包括定位盘71,且定位盘71固接于磨盘轴8;机架2上固接有下轴承套72,且下轴承套72通过第二轴承73与磨盘轴8连接;定位盘71上固接有弹性件74,弹性件74靠近下轴承套72的一侧固接有定位珠75;下轴承套72上开设有呈圆锥形的定位孔,且定位珠75的部分位于定位孔内,弹性件74令定位珠75始终紧紧地抵接于定位孔内;定位孔有多个,且多个定位孔在下轴承套72上呈圆周均布;相邻定位孔之间的角度与棘轮传动组件的间歇转动角度相等。Preferably, as shown in FIG. 5 and FIG. 6 , the simulated chewing composite resin material abrasion tester further includes a
当磨盘轴8间歇转动时,定位盘71随之转动,且下轴承套72不转,若磨盘轴8的转动角度不到位时,此时定位珠75不能转动至下一个定位孔内的中心位置,例如,定位珠75卡设于定位孔内,且抵接于圆锥形的侧面上。此时,由于定位孔的锥面的导向作用,将定位珠75强制压进定位孔内,且位于定位孔的中心位置,从而带动磨盘轴8转动,为磨盘轴8的转动提供找正作用,实现对磨盘轴8的精准定位。When the
优选地,参见图5所示,还包括上轴承套76,上轴承套76固接于机架2,且上轴承套76通过第三轴承77与磨盘轴8转动连接。通过推力轴承78承接试件32与对磨偶件1咬合时的正压力并减少磨盘轴8转动时因轴向压力产生的摩擦力。Preferably, as shown in FIG. 5 , an
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换,包括采用步进电机或伺服电机等数字化控制单元替代齿轮、棘轮、挡板等传动及定位机构;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced, including the use of digital control units such as stepper motors or servo motors to replace gears, ratchets, baffles and other transmission and positioning mechanisms. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
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| CN201921024289.5U CN210136148U (en) | 2019-07-02 | 2019-07-02 | Simulated chewing composite resin material abrasion testing machine |
| PCT/CN2019/125751 WO2021000529A1 (en) | 2019-07-02 | 2019-12-16 | Chewing-mimicking-type composite resin material abrasion tester and operating method therefor |
| DE112019000100.0T DE112019000100B4 (en) | 2019-07-02 | 2019-12-16 | Abrasion testing machine for testing a composite resin material by chewing simulation and its operation method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110186801A (en) * | 2019-07-02 | 2019-08-30 | 北京大学口腔医学院 | Chewing simulating formula composite resin material abrasiometer |
| DE112019000100B4 (en) | 2019-07-02 | 2023-05-17 | Peking University School And Hospital Of Stomatology | Abrasion testing machine for testing a composite resin material by chewing simulation and its operation method |
| CN119164680A (en) * | 2024-09-09 | 2024-12-20 | 江西金利隆橡胶履带股份有限公司 | Engineering rubber track performance scenario test method |
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2019
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110186801A (en) * | 2019-07-02 | 2019-08-30 | 北京大学口腔医学院 | Chewing simulating formula composite resin material abrasiometer |
| DE112019000100B4 (en) | 2019-07-02 | 2023-05-17 | Peking University School And Hospital Of Stomatology | Abrasion testing machine for testing a composite resin material by chewing simulation and its operation method |
| CN110186801B (en) * | 2019-07-02 | 2024-07-26 | 北京大学口腔医学院 | Chewing-simulated composite resin material abrasion tester |
| CN119164680A (en) * | 2024-09-09 | 2024-12-20 | 江西金利隆橡胶履带股份有限公司 | Engineering rubber track performance scenario test method |
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