CN219634336U - An air-controlled ejector handrail foaming mold - Google Patents
An air-controlled ejector handrail foaming mold Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及发泡模具技术领域,尤其涉及一种气控顶出式扶手发泡模具。The utility model relates to the technical field of foaming molds, in particular to an air-controlled ejection type handrail foaming mold.
背景技术Background technique
目前针对产品结构A面或B面完全或接近水平状态的泡沫,通过发泡模具发泡后起模时无从下手,不能将泡沫从模具中取出,只有等待模具升降板移动,从而停止生产线转动才能起模,影响生产效率。At present, for the foam on the A side or B side of the product structure that is completely or nearly horizontal, it is impossible to start the mold after foaming through the foaming mold. Die removal affects production efficiency.
为了解决上述问题,一般会采用三瓣模,但有些产品结构并适合三瓣模,并且三瓣模成本高,结构复杂,易损且维修复杂。In order to solve the above problems, three-lobe molds are generally used, but some product structures are not suitable for three-lobe molds, and the cost of three-lobe molds is high, the structure is complex, fragile and maintenance is complicated.
实用新型内容Utility model content
本实用新型的目的是提供一种气控顶出式扶手发泡模具,以解决产品结构A面或B面完全或接近水平状态的泡沫发泡后起模困难的技术问题。The purpose of this utility model is to provide an air-controlled ejection type handrail foaming mold to solve the technical problem that the product structure A surface or B surface is completely or nearly horizontal after foaming and it is difficult to mold.
为解决上述技术问题,本实用新型是采用如下技术方案实现的:In order to solve the problems of the technologies described above, the utility model is realized by adopting the following technical solutions:
一种气控顶出式扶手发泡模具,包括:An air control ejection type handrail foaming mold, comprising:
上模100,所述上模100包括上模架110,所述上模架110的顶端设有上模顶板120,所述上模顶板120表面设有上模腔130,所述上模架110内部设置有上模水路140,所述上模水路140的接口设置于所述上模架110侧壁上;Upper mold 100, described upper mold 100 comprises upper mold frame 110, the top of described upper mold frame 110 is provided with upper mold top plate 120, and described upper mold top plate 120 surface is provided with upper mold cavity 130, and described upper mold frame 110 An upper mold waterway 140 is arranged inside, and the interface of the upper mold waterway 140 is arranged on the side wall of the upper mold frame 110;
下模200,所述下模200包括下模架210,所述下模架210的顶端设有下模顶板220,所述下模顶板220表面设有下模腔230,所述下模架210内部设置有下模水路240,所述下模水路240的接口设置于所述下模架210侧壁上;Lower mold 200, described lower mold 200 comprises lower mold base 210, the top of described lower mold base 210 is provided with lower mold top plate 220, and described lower mold top plate 220 surface is provided with lower mold cavity 230, and described lower mold base 210 A lower mold waterway 240 is arranged inside, and the interface of the lower mold waterway 240 is arranged on the side wall of the lower mold frame 210;
起模机构300,包括设置于所述下模架210内部的气缸310和顶杆320,所述气缸310的伸出方向朝向所述下模顶板220,所述顶杆320一端连接于所述气缸310的活塞杆,另一端通过密封套330穿设于所述下模腔230的底面。The mold ejecting mechanism 300 includes a cylinder 310 and a push rod 320 arranged inside the lower mold frame 210, the extension direction of the cylinder 310 faces the top plate 220 of the lower mold, and one end of the push rod 320 is connected to the cylinder The other end of the piston rod of 310 passes through the bottom surface of the lower mold cavity 230 through the sealing sleeve 330 .
进一步地,所述气缸310通过手拉阀340控制伸缩。Further, the expansion and contraction of the cylinder 310 is controlled by a hand valve 340 .
进一步地,所述起模机构300至少具有两个,对应设置在所述下模腔230的两端。Further, there are at least two mold ejection mechanisms 300 , which are correspondingly arranged at both ends of the lower mold cavity 230 .
进一步地,所述上模架110和所述下模架210的外围均设有保温层400。Further, the outer periphery of the upper mold frame 110 and the lower mold frame 210 is provided with a thermal insulation layer 400 .
进一步地,所述上模架110的底端四角设置有隔热板500。Further, heat insulation boards 500 are provided at four corners of the bottom end of the upper mold frame 110 .
进一步地,所述上模顶板120和所述下模顶板220上设有相互配合的上模导向件150和下模导向件250。Further, the upper mold top plate 120 and the lower mold top plate 220 are provided with an upper mold guide 150 and a lower mold guide 250 that cooperate with each other.
进一步地,所述上模腔130和所述下模腔230的底面上设置有骨架定位柱600。Further, skeleton positioning columns 600 are arranged on the bottom surfaces of the upper mold cavity 130 and the lower mold cavity 230 .
进一步地,所述下模腔230的底面上还设置有骨架吸附装置Further, the bottom surface of the lower mold cavity 230 is also provided with a skeleton adsorption device
进一步地,所述下模腔230的底面上还设置有下模骨架定位镶块700。Further, a lower mold skeleton positioning insert 700 is also provided on the bottom surface of the lower mold cavity 230 .
进一步地,所述上模架110和所述上模水路140、所述下模架210和所述下模水路240通过一体铸造成型。Further, the upper mold base 110 and the upper mold water channel 140 , the lower mold base 210 and the lower mold water channel 240 are formed by integral casting.
与现有技术相比本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型所提出的一种气控顶出式扶手发泡模具,通过在下模架内部设置气缸和顶杆,由气缸控制顶杆升起,进而将泡沫顶起,操作者可以轻松将泡沫取走,同时,起模机构根据模腔的实际情况设置多个,分布在模腔的两端,起模时可以实现平衡时顶起,不会造成泡沫损坏,方便拿取。The utility model proposes an air-controlled ejector type armrest foaming mold. By setting an air cylinder and an ejector rod inside the lower mold base, the air cylinder controls the ejector rod to rise, and then the foam is lifted up. The operator can easily remove the foam. Go, at the same time, according to the actual situation of the mold cavity, there are multiple mold ejection mechanisms, which are distributed at both ends of the mold cavity. When the mold is ejected, it can be lifted when it is balanced, without causing foam damage, and it is easy to take.
本实用新型所提出的一种气控顶出式扶手发泡模具,在上模架和下模架外围设置保温层进行保温,减少热量流失。The utility model proposes an air-controlled ejection type handrail foaming mold, and an insulating layer is arranged on the periphery of the upper mold base and the lower mold base for heat preservation, so as to reduce heat loss.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1是一个实施例中一种气控顶出式扶手发泡模具的结构示意图;Fig. 1 is the structural representation of a kind of air control ejection type handrail foaming mold in an embodiment;
图2是一个实施例中上模结构爆炸图;Fig. 2 is an exploded view of upper die structure in an embodiment;
图3是一个实施例中上模顶面结构示意图;Fig. 3 is a schematic view of the structure of the top surface of the upper mold in one embodiment;
图4是一个实施例中上模顶面结构示意图;Fig. 4 is a structural schematic view of the top surface of the upper mold in an embodiment;
图5是一个实施例中下模顶面结构示意图;Fig. 5 is a structural schematic diagram of the top surface of the lower die in an embodiment;
图6是一个实施例中下模底面结构示意图;Fig. 6 is a schematic view of the structure of the bottom surface of the lower mold in one embodiment;
图7是一个实施例中下模结构爆炸图;Fig. 7 is an exploded view of lower die structure in an embodiment;
图8是图4中A-A处剖面图;Fig. 8 is a sectional view at A-A place in Fig. 4;
上述图中:In the above figure:
100.上模、110.上模架、120.上模顶板、130.上模腔、140.上模水路、150.上模导向件;100. Upper die, 110. Upper die frame, 120. Upper die top plate, 130. Upper die cavity, 140. Upper die waterway, 150. Upper die guide;
200.下模、210.下模架、220.下模顶板、230.下模腔、240.下模水路、250.下模导向件;200. Lower mold, 210. Lower mold frame, 220. Lower mold top plate, 230. Lower mold cavity, 240. Lower mold waterway, 250. Lower mold guide;
300.起模机构、310.气缸、320.顶杆、330.密封套、340.手拉阀、350.安装座;300. Ejecting mechanism, 310. Cylinder, 320. Ejector, 330. Seal sleeve, 340. Hand valve, 350. Mounting seat;
400.保温层;400. Insulation layer;
500.隔热板;500. Heat shield;
600.骨架定位柱;600. Skeleton positioning column;
700.骨架定位镶块。700. Skeleton positioning insert.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面结合附图对本实用新型作详细的描述,显然,所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
参阅图1至图8,本实施例提供的一种气控顶出式扶手发泡模具,包括:上模100、下模200和起模机构300。Referring to FIG. 1 to FIG. 8 , an air control ejection type handrail foaming mold provided in this embodiment includes: an upper mold 100 , a lower mold 200 and a mold ejecting mechanism 300 .
参阅图2至图4,所述上模100包括上模架110,所述上模架110的顶端设有上模顶板120,所述上模顶板120表面设有上模腔130,所述上模架110内部设置有上模水路140,所述上模水路140的接口设置于所述上模架110侧壁上,用于连接水源。2 to 4, the upper mold 100 includes an upper mold frame 110, the top of the upper mold frame 110 is provided with an upper mold top plate 120, and the surface of the upper mold top plate 120 is provided with an upper mold cavity 130. An upper mold water channel 140 is arranged inside the mold frame 110 , and the interface of the upper mold water channel 140 is arranged on the side wall of the upper mold frame 110 for connecting to a water source.
在一个实施例中,所述上模100采用铸造加工,所述上模水路140与所述上模架110一体铸造成型。In one embodiment, the upper mold 100 is processed by casting, and the upper mold water channel 140 and the upper mold frame 110 are cast integrally.
在一个实施例中,所述上模架110的外围均设有保温层400,减少热量流失。In one embodiment, the outer periphery of the upper mold frame 110 is provided with a thermal insulation layer 400 to reduce heat loss.
在一个实施例中,所述上模架110的底端四角设置有隔热板500,减少所述上模100与连接机构的热量传递。In one embodiment, the four corners of the bottom end of the upper mold frame 110 are provided with heat shields 500 to reduce the heat transfer between the upper mold 100 and the connecting mechanism.
参阅图5至图7,所述下模200包括下模架210,所述下模架210的顶端设有下模顶板220,所述下模顶板220表面设有下模腔230,所述下模架210内部设置有下模水路240,所述下模水路240的接口设置于所述下模架210侧壁上,用于连接水源。5 to 7, the lower mold 200 includes a lower mold frame 210, the top of the lower mold frame 210 is provided with a lower mold top plate 220, the surface of the lower mold top plate 220 is provided with a lower mold cavity 230, the lower mold A lower mold water channel 240 is arranged inside the mold frame 210 , and the interface of the lower mold water channel 240 is arranged on the side wall of the lower mold frame 210 for connecting to a water source.
在一个实施例中,所述下模200采用铸造加工,所述上模水路240与所述上模架210一体铸造成型。In one embodiment, the lower mold 200 is processed by casting, and the upper mold water channel 240 and the upper mold base 210 are integrally cast.
参阅图7、图8,所述起模机构300包括设置于所述下模架210内部的气缸310和顶杆320。Referring to FIG. 7 and FIG. 8 , the mold ejecting mechanism 300 includes a cylinder 310 and a push rod 320 disposed inside the lower mold frame 210 .
所述气缸310通过安装座350安装于所述下模架210内部,所述气缸310的伸出方向朝向所述下模顶板220,所述顶杆320一端连接于所述气缸310的活塞杆,另一端通过密封套330穿设于所述下模腔230的底面,保证当所述气缸310向上伸出时,所述顶杆320可以顶出所述下模腔230底面。The cylinder 310 is installed inside the lower mold frame 210 through the mounting seat 350, the extension direction of the cylinder 310 is toward the top plate 220 of the lower mold, and one end of the ejector rod 320 is connected to the piston rod of the cylinder 310, The other end is passed through the bottom surface of the lower mold cavity 230 through the sealing sleeve 330 to ensure that when the cylinder 310 protrudes upwards, the ejector rod 320 can be pushed out of the bottom surface of the lower mold cavity 230 .
在一个实施例中,所述起模机构300至少具有两个,对应设置在所述下模腔230的两端,本实施例中,所述下模200具有两个下模腔230,因此所述起模机构300具有四个,分别设置在两个所述下模腔230的两端,可以保证在起模时,将所述下模腔230内的泡沫平衡顶出。In one embodiment, there are at least two mold ejection mechanisms 300, which are correspondingly arranged at both ends of the lower mold cavity 230. In this embodiment, the lower mold 200 has two lower mold cavities 230, so the There are four mold ejection mechanisms 300, which are respectively arranged at both ends of the two lower mold cavities 230, so as to ensure that the foam in the lower mold cavities 230 is pushed out in a balanced manner when the mold is ejected.
所述气缸310的行程以及所述顶杆320的高度,可以根据所述下模腔230的实际情况进行设定,作为优选的方案,起模时,所述顶杆320将所述下模腔230内的泡沫顶出起高度的四分之三,泡沫方便取出又不会在产线脱落。The stroke of the cylinder 310 and the height of the ejector pin 320 can be set according to the actual situation of the lower mold cavity 230. As a preferred solution, when the mold is ejected, the ejector pin 320 pushes the lower mold cavity The foam in the 230 protrudes three quarters of the height, the foam is easy to take out and will not fall off on the production line.
在一个实施例中,所述气缸310的气管与模具芯模气管相接,同时所述气缸310由手拉阀340控制,所述手拉阀340可以自主控制所述气缸310的伸缩,进而控制所述顶杆320上升与下降。In one embodiment, the air pipe of the air cylinder 310 is connected to the air pipe of the core mold, and the air cylinder 310 is controlled by a hand valve 340, and the hand valve 340 can independently control the expansion and contraction of the air cylinder 310, thereby controlling The push rod 320 rises and falls.
在一个实施例中,所述下模架210的外围均设有保温层400,减少热量流失。In one embodiment, the outer periphery of the lower mold frame 210 is provided with an insulating layer 400 to reduce heat loss.
在一个实施例中,所述上模顶板120和所述下模顶板220上设有相互配合的上模导向件150和下模导向件250,本实施例中,所述上模导向件150为设置在所述上模顶板120上导套,所述下模导向件250为设置在所述下模顶板220上的导柱,通过所述导套和所述导柱的导向配合,可以保证所述上模100和所述下模200精准合模。In one embodiment, the upper mold top plate 120 and the lower mold top plate 220 are provided with an upper mold guide 150 and a lower mold guide 250 that cooperate with each other. In this embodiment, the upper mold guide 150 is The upper guide sleeve is arranged on the upper die top plate 120, and the lower die guide member 250 is a guide post arranged on the lower die top plate 220. Through the guiding cooperation between the guide sleeve and the guide post, the The upper mold 100 and the lower mold 200 are precisely molded together.
发泡工艺中,是骨架和泡沫一体发泡成型,因此,在一个实施例中,所述上模腔130和所述下模腔230的底面上设置有骨架定位柱600以及吸附装置,可以对骨架上的防错点或者凹陷部位进行定位和吸附,确保骨架在泡沫中的位置准确无误,所述吸附装置可以是设置在所述下模腔130内的磁铁。In the foaming process, the skeleton and the foam are integrally foamed and molded. Therefore, in one embodiment, skeleton positioning columns 600 and adsorption devices are provided on the bottom surfaces of the upper mold cavity 130 and the lower mold cavity 230, which can The anti-error points or recessed parts on the frame are positioned and adsorbed to ensure that the position of the frame in the foam is correct. The adsorption device may be a magnet arranged in the lower mold cavity 130 .
所述下模腔230的底面上还设置带有仿形结构的有下模骨架定位镶块700。On the bottom surface of the lower mold cavity 230, a positioning insert 700 with a lower mold skeleton is provided with a profiling structure.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplification of the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific orientation construction and operation, therefore should not be construed as limiting the application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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