CN219526728U - Energy-saving high-frequency furnace with high heat treatment efficiency - Google Patents
Energy-saving high-frequency furnace with high heat treatment efficiency Download PDFInfo
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- CN219526728U CN219526728U CN202320860997.2U CN202320860997U CN219526728U CN 219526728 U CN219526728 U CN 219526728U CN 202320860997 U CN202320860997 U CN 202320860997U CN 219526728 U CN219526728 U CN 219526728U
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Abstract
The utility model discloses an energy-saving high-frequency furnace with high heat treatment efficiency, which comprises a processing machine tool, a high-frequency furnace controller, a movable rack and a shell, wherein the shell is enclosed at the top of the processing machine tool, the high-frequency furnace controller is arranged at one side of the top of the processing machine tool, the movable rack is arranged at one side of the processing machine tool, and the processing machine tool, the high-frequency furnace controller and the movable rack are connected with a through type full-wrapping processing mechanism; the utility model relates to the technical field of heat treatment high-frequency furnaces, in particular to an energy-saving high-frequency furnace with high heat treatment efficiency, which is characterized in that a linear screw rod rail is adopted to fix materials, the height of the materials can be adjusted, a through type full-wrapping treatment mechanism is arranged outside an induction coil of the high-frequency furnace, a heat reflection layer and a cylindrical groove made of heat insulation materials are utilized to heat the materials in an omnidirectional manner, heat is prevented from being dissipated outwards, the utilization rate of the heat is improved, and the effects of improving efficiency and saving energy are further achieved.
Description
Technical Field
The utility model relates to the technical field of heat treatment high-frequency furnaces, in particular to an energy-saving high-frequency furnace with high heat treatment efficiency.
Background
The high-frequency current of the high-frequency electric furnace flows to an induction coil or other heating coils wound by the copper tube to generate an alternating electromagnetic field, the material to be heated is placed in the induction coil, the electromagnetic induction generates eddy current in the material, and the electric energy is converted into heat energy under the action of the resistor to raise the temperature of the material. Because of the advantages of high frequency furnaces, they are also used in the thermal treatment of materials, which in the solid state are heated, kept warm and cooled to obtain the desired structure and properties of the metal. In the application process of the high-frequency furnace, an important operation is that a workpiece needs to be placed in a magnetic field area for a period of time, and the high-frequency furnace heat treatment equipment at the present stage mostly adopts a bare coil mode, so that in the application process, heat scattered outwards when the workpiece is induced is larger, the efficiency of the high-frequency furnace heat treatment process is reduced, and a quenching device for heat treatment processing, such as the quenching device disclosed in the publication No. CN213624246U, is of an open coil structure, and has the problem that heat loss is larger and energy is not saved in the use process.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides the energy-saving high-frequency furnace with high heat treatment efficiency, and solves the problems of the prior background technology.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the energy-saving high-frequency furnace with high heat treatment efficiency comprises a processing machine tool, a high-frequency furnace controller, a movable rack and a shell, wherein the shell is enclosed at the top of the processing machine tool, the high-frequency furnace controller is arranged at one side of the top of the processing machine tool, the movable rack is arranged at one side of the processing machine tool, and the processing machine tool, the high-frequency furnace controller and the movable rack are connected with a through type full-wrapping processing mechanism;
the through type full package treatment mechanism comprises: a pair of wrapping sleeves, a cylindrical groove, an induction coil, a pair of electric wires and a heat reflecting layer;
one side of the high-frequency furnace controller is connected with a pair of wrapping sleeves, the ends of the pair of wrapping sleeves are connected with cylindrical grooves, induction coils are embedded in the cylindrical grooves, two ends of each induction coil extend out to form a pair of electric wires, the pair of electric wires are connected with the high-frequency induction furnace along the pair of wrapping sleeves, and heat reflecting layers are arranged on the annular surfaces in the cylindrical grooves;
the movable rack is provided with a clamping and moving assembly for fixing the workpiece.
Preferably, a pair of slots is formed in one side, connected with the pair of wrapping sleeves, of the cylindrical groove, a pair of inserting rods is arranged at the end parts of the pair of wrapping sleeves, and the pair of inserting rods are inserted into the pair of slots.
Preferably, a pair of through grooves matched with the width of the wrapping sleeve are formed between the pair of slots, and the bottom surfaces of the pair of through grooves penetrate through the cylindrical grooves and do not penetrate through the top surfaces.
Preferably, a pair of connecting bolts are arranged at the top ends of the slots and are connected with the top threaded holes of the pair of inserting rods.
Preferably, the clamping moving assembly includes: the clamping device comprises a linear screw rod rail, a sliding block, a clamping plate, a pair of clamping seats, a first clamping rod, an adjusting bolt and a second clamping rod;
the movable frame is provided with a linear screw rod track, the sliding block is assembled on the linear screw rod track, the sliding block is provided with a clamping plate, the clamping plate is provided with a pair of opposite clamping seats, a first clamping rod is fixedly arranged on one clamping seat of the pair of clamping seats, the other clamping seat of the pair of clamping seats is provided with an adjusting hole, an adjusting bolt is connected with the adjusting hole in a threaded manner, a second clamping rod is arranged on the adjusting bolt, and the first clamping rod and the second clamping rod are coincident with the axis of the cylindrical groove.
Advantageous effects
The utility model provides an energy-saving high-frequency furnace with high heat treatment efficiency. The beneficial effects are as follows: this energy-saving high-frequency furnace that thermal treatment efficiency is high adopts the straight line lead screw track to fix the material, and the material can height-adjusting, through arranging through full parcel processing mechanism in the induction coil outside of high-frequency furnace, when utilizing the cylindricality groove of heat reflection layer and thermal-insulated material to carry out omnidirectional heating to the material, avoid heat to outwards lose, improve thermal utilization ratio, and then play and carry the effect of effect energy-conservation.
Drawings
Fig. 1 is an isometric view of an energy-saving high-frequency furnace with high heat treatment efficiency according to the present utility model.
Fig. 2 is a partial sectional view of an energy-saving type high frequency furnace with high heat treatment efficiency according to the present utility model.
Fig. 3 is a side view of an energy-saving high-frequency furnace with high heat treatment efficiency according to the present utility model.
Fig. 4 is an axial sectional view of an energy-saving high-frequency furnace with high heat treatment efficiency according to the present utility model.
In the figure: 1. a processing machine tool; 2. a high frequency furnace controller; 3. a moving frame; 4. a housing; 5. a wrapping sleeve; 6. a cylindrical groove; 7. an induction coil; 8. a slot; 9. a heat reflecting layer; 10. a rod; 11. a connecting bolt; 12. a linear screw rod rail; 13. a sliding block; 14. a clamping plate; 15. a clamping seat; 16. a first clamping lever; 17. an adjusting bolt; 18. and a second clamping rod.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples: according to the description, as shown in the attached drawings 1-4, the scheme is an energy-saving high-frequency furnace with high heat treatment efficiency, which comprises a processing machine tool, a high-frequency furnace controller, a movable rack and a shell, wherein the shell is enclosed at the top of the processing machine tool, the high-frequency furnace controller is arranged at one side of the top of the processing machine tool, the movable rack is arranged at one side of the processing machine tool, the high-frequency furnace controller and the movable rack are connected with a through type full-package processing mechanism, in the specific implementation process, the processing machine tool is a main machine body for processing the high-frequency furnace, the high-frequency furnace controller is used as a control mechanism for controlling the power of the high-frequency furnace, the shell is used for providing external protection during processing, the movable rack is used as a supporting base for fixing a heat treatment workpiece, and the through type full-package processing mechanism connected with the high-frequency furnace controller is used as an external package structure for high-efficiency heat treatment;
as can be seen from fig. 1 to 4 of the specification, the through type full package handling mechanism comprises: the pair of wrapping sleeves, the cylindrical groove, the induction coil, the pair of electric wires and the heat reflecting layer are connected in the following manner;
one side of the high-frequency furnace controller is connected with a pair of wrapping sleeves, the end parts of the pair of wrapping sleeves are connected with cylindrical grooves, induction coils are embedded in the cylindrical grooves, two ends of each induction coil extend out to form a pair of electric wires, the pair of electric wires are connected with the high-frequency induction furnace along the pair of wrapping sleeves, and heat reflecting layers are arranged on the annular surfaces in the cylindrical grooves;
in the concrete implementation process, a pair of parcel cover is used for fixed cylindrical groove, through a pair of fixed butt joint electric wire of parcel cover, through a butt joint electric wire connection at the high frequency furnace controller, through the running power of high frequency furnace controller control induction coil, be provided with the centre gripping in the mobile frame and remove the subassembly and be used for fixed work piece, the mobile frame control work piece carries out induction heating in the high frequency furnace, and the cylindrical inslot portion is provided with the heat reflection stratum, the heat internal reflection of outwards scattering for heating efficiency is higher, and the cylindrical groove adopts insulating material simultaneously, avoids taking place the problem of heat loss.
As the preferred scheme, still further, a pair of slot has been seted up to the column groove and a pair of parcel cover connection one side, and the tip of a pair of parcel cover is provided with a pair of inserted bar, and a pair of inserted bar cartridge is in a pair of slot, is convenient for fixed column groove.
As a preferable scheme, a pair of through grooves matched with the width of the wrapping sleeve are formed between the pair of inserting grooves, the bottom surfaces of the pair of inserting grooves penetrate through the cylindrical grooves and do not penetrate through the top surfaces, and the pair of inserting rods are fixed through the pair of inserting grooves.
As the preferable scheme, still further, a pair of connecting bolts are arranged at the top ends of the slots and are connected with the top threaded holes of the pair of inserting rods, so that the matching of the inserting rods and the slots is conveniently released, and the disassembly and the replacement are completed.
As a preferred embodiment, as can be seen from fig. 1 to 4 of the specification, the clamping moving assembly includes: the linear screw rod rail, the sliding block, the clamping plate, the pair of clamping seats, the first clamping rod, the adjusting bolt and the second clamping rod are connected in the following manner;
a linear screw rod rail is arranged on the movable rack, a sliding block is assembled on the linear screw rod rail, a clamping plate is arranged on the sliding block, a pair of opposite clamping seats are arranged on the clamping plate, a first clamping rod is fixedly arranged on one of the clamping seats, an adjusting hole is formed in the other clamping seat, an adjusting bolt is connected with the adjusting hole in a threaded manner, a second clamping rod is arranged on the adjusting bolt, and the first clamping rod and the second clamping rod are overlapped with the axle center of the cylindrical groove;
in the concrete implementation process, the sliding block is controlled to slide up and down on the linear screw rod rail, the clamping plate is driven to slide up and down through the sliding block, a pair of clamping seats on the clamping plate are used as supporting bases for installing the first clamping rod and the second clamping rod, materials are placed between the first clamping rod and the second clamping rod, the adjusting bolts are meshed with the adjusting holes in a threaded mode through rotating the adjusting bolts, and therefore the second clamping rod and the first clamping rod clamp the materials, and the materials can be driven to enter the cylindrical groove through controlling the linear screw rod rail to finish high-frequency induction heat treatment.
In summary, the energy-saving high-frequency furnace with high heat treatment efficiency is characterized in that the linear screw rod rail is used for fixing materials, the height of the materials can be adjusted, the heat reflection layer and the cylindrical groove made of heat-insulating materials are utilized for omni-directional heating of the materials while the linear screw rod rail is used for arranging the through type full-wrapping treatment mechanism outside the induction coil of the high-frequency furnace, the utilization rate of heat is improved, and the effect of improving efficiency and saving energy is further achieved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The term "comprising" an element defined by the term "comprising" does not exclude the presence of other identical elements in a process, method, article or apparatus that comprises the element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The energy-saving high-frequency furnace with high heat treatment efficiency comprises a processing machine tool, a high-frequency furnace controller, a movable rack and a shell, wherein the shell is enclosed at the top of the processing machine tool, the high-frequency furnace controller is arranged at one side of the top of the processing machine tool, and the movable rack is arranged at one side of the processing machine tool;
the through type full package treatment mechanism comprises: a pair of wrapping sleeves, a cylindrical groove, an induction coil, a pair of electric wires and a heat reflecting layer;
one side of the high-frequency furnace controller is connected with a pair of wrapping sleeves, the ends of the pair of wrapping sleeves are connected with cylindrical grooves, induction coils are embedded in the cylindrical grooves, two ends of each induction coil extend out to form a pair of electric wires, the pair of electric wires are connected with the high-frequency induction furnace along the pair of wrapping sleeves, and heat reflecting layers are arranged on the annular surfaces in the cylindrical grooves;
the movable rack is provided with a clamping and moving assembly for fixing the workpiece.
2. The high heat treatment efficiency energy-saving high frequency furnace according to claim 1, wherein a pair of slots are formed in one side of the cylindrical groove connected with the pair of wrapping sleeves, a pair of inserting rods are arranged at the end parts of the pair of wrapping sleeves, and the pair of inserting rods are inserted into the pair of slots.
3. The energy-saving high-frequency furnace with high heat treatment efficiency according to claim 2, wherein a pair of through grooves matched with the width between the wrapping sleeves are formed between the pair of slots, and the bottom surfaces of the through cylindrical grooves of the pair of slots are not penetrated through the top surfaces.
4. An energy-efficient high-frequency furnace according to claim 3, wherein a pair of connecting bolts are provided at the top ends of the pair of slots to be connected to the threaded holes at the top ends of the pair of pins.
5. The high heat treatment efficiency energy saving type high frequency furnace according to claim 4, wherein the clamping moving assembly comprises: the clamping device comprises a linear screw rod rail, a sliding block, a clamping plate, a pair of clamping seats, a first clamping rod, an adjusting bolt and a second clamping rod;
the movable frame is provided with a linear screw rod track, the sliding block is assembled on the linear screw rod track, the sliding block is provided with a clamping plate, the clamping plate is provided with a pair of opposite clamping seats, a first clamping rod is fixedly arranged on one clamping seat of the pair of clamping seats, the other clamping seat of the pair of clamping seats is provided with an adjusting hole, an adjusting bolt is connected with the adjusting hole in a threaded manner, a second clamping rod is arranged on the adjusting bolt, and the first clamping rod and the second clamping rod are coincident with the axis of the cylindrical groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320860997.2U CN219526728U (en) | 2023-04-12 | 2023-04-12 | Energy-saving high-frequency furnace with high heat treatment efficiency |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320860997.2U CN219526728U (en) | 2023-04-12 | 2023-04-12 | Energy-saving high-frequency furnace with high heat treatment efficiency |
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| Publication Number | Publication Date |
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| CN219526728U true CN219526728U (en) | 2023-08-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320860997.2U Active CN219526728U (en) | 2023-04-12 | 2023-04-12 | Energy-saving high-frequency furnace with high heat treatment efficiency |
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| CN (1) | CN219526728U (en) |
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- 2023-04-12 CN CN202320860997.2U patent/CN219526728U/en active Active
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