CN219303980U - An inner core component, a plug and an electrical appliance - Google Patents
An inner core component, a plug and an electrical appliance Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000003780 insertion Methods 0.000 description 21
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Abstract
Description
技术领域technical field
本实用新型属于插头技术领域,涉及一种内芯组件,还涉及一种具有该内芯组件的插头,还涉及一种具有该插头的用电器。The utility model belongs to the technical field of plugs, and relates to an inner core assembly, a plug with the inner core assembly, and an electrical appliance with the plug.
背景技术Background technique
插头是电子电器产品上与电源连接的连接头,插头通过插入插座内与电源实现连接,插头通常包括壳体、接线端和插销,插销的一端通过接线端与负载的导线连接,插销的另一端伸出壳体用于插入到插座内连接电源,接线端通常包括接线座和用于固定导线的接线螺钉,接线螺钉能够将负载的导线压紧在插销上。The plug is the connector on the electronic and electrical products connected to the power supply. The plug is connected to the power supply by inserting into the socket. The plug usually includes a shell, a terminal and a pin. One end of the pin is connected to the wire of the load through the terminal, and the other end of the pin is The casing is extended to be inserted into the socket to connect the power supply. The terminal usually includes a terminal block and a terminal screw for fixing the wire. The terminal screw can press the loaded wire onto the pin.
在现有技术中,插销与接线端直接固定在壳体的下盖上,整个壳体都需要采用比较高强度的PC材料(如果采用低成本的PP材料的话支撑效果较差,插销容易歪斜松动),所以成本比较高。In the prior art, the pins and terminals are directly fixed on the lower cover of the shell, and the entire shell needs to be made of relatively high-strength PC material (if low-cost PP material is used, the supporting effect is poor, and the pins tend to be skewed and loose. ), so the cost is relatively high.
实用新型内容Utility model content
本实用新型的目的是针对现有技术存在的上述问题,提出了一种内芯组件,还提出了一种插头、还提出了一种用电器。The purpose of the utility model is to solve the above-mentioned problems in the prior art, and propose an inner core assembly, a plug, and an electrical appliance.
本实用新型的目的可通过下列技术方案来实现:一种内芯组件,包括:The purpose of the utility model can be achieved through the following technical solutions: an inner core assembly, comprising:
插销,所述插销包括相连接的插片和接线端;a pin, said pin comprising a connected blade and a terminal;
内壳体,所述内壳体包括PC材质制成的固定支架,所述固定支架开设有与所述插片匹配的穿孔;An inner casing, the inner casing includes a fixed bracket made of PC material, and the fixed bracket is provided with a perforation matching the insert;
所述插片插入所述穿孔,并且所述插片与所述接线端分别位于所述固定支架的相对两侧。The insertion piece is inserted into the through hole, and the insertion piece and the terminal are respectively located on opposite sides of the fixing bracket.
较佳的,所述固定支架的至少一侧绕所述穿孔设置有包裹所述插片的加强梁。Preferably, at least one side of the fixing bracket is provided with a reinforcing beam surrounding the through hole to wrap the insertion piece.
较佳的,所述固定支架远离所述接线端的一侧绕所述穿孔设置有包裹所述插片的加强梁。Preferably, a reinforcing beam wrapping the insertion piece is provided around the through hole on the side of the fixing bracket away from the terminal.
较佳的,所述固定支架靠近所述接线端的一侧设置有多个间隔设置的安装板,所述接线端安装在相邻两个所述安装板之间。Preferably, the side of the fixing bracket close to the terminal is provided with a plurality of installation plates arranged at intervals, and the terminal is installed between two adjacent installation plates.
较佳的,各个所述安装板沿弧线轨迹排布设置。Preferably, each of the mounting plates is arranged along an arc track.
较佳的,所述安装板上设置有支撑筋条,所述接线端与所述支撑筋条抵接。Preferably, a supporting rib is provided on the mounting plate, and the terminal abuts against the supporting rib.
较佳的,所述内壳体还包括内盖,所述内盖与所述固定支架连接,所述接线端安装在所述内盖与所述固定支架围成的内腔中。Preferably, the inner casing further includes an inner cover, the inner cover is connected to the fixing bracket, and the terminal is installed in an inner cavity surrounded by the inner cover and the fixing bracket.
较佳的,所述内盖远离所述固定支架的顶面开设暴露所述接线端的接线螺钉的第一通孔;所述内盖与所述固定支架接触的侧面开设有用于接线的第二通孔。Preferably, the top surface of the inner cover away from the fixing bracket is provided with a first through hole exposing the wiring screw of the terminal; the side of the inner cover in contact with the fixing bracket is provided with a second through hole for wiring. hole.
还提出了一种插头,包括所述的内芯组件,还包括PP材料制成的插头壳体,所述内芯组件的内壳体装配于所述插头壳体内,并且所述内芯组件的插片伸出所述插头壳体。A plug is also proposed, including the inner core assembly, and a plug housing made of PP material, the inner housing of the inner core assembly is assembled in the plug housing, and the inner core assembly The blade protrudes from the plug housing.
还提出了一种用电器,具有所述的插头。An electrical consumer is also proposed with the described plug.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
1、通过PC材质的固定支架起到固定支撑插销的作用,所以内壳体的其他部分以及插头可以采用低强度和硬度的材料制成,降低了生产成本。1. The fixing bracket made of PC plays the role of fixing and supporting the pin, so other parts of the inner shell and the plug can be made of low-strength and hard materials, which reduces the production cost.
2、穿孔与插销设置为过盈配合,插销与穿孔严丝合缝从而将插销约束在穿孔内,避免插销歪斜松动。2. The perforation and the pin are set as an interference fit, and the pin and the perforation are tightly fitted so as to constrain the pin in the perforation and prevent the pin from being skewed and loose.
3、当内芯组件安装到插头壳体内时,加强梁穿入避让孔内,并且位于避让孔与插销之间,起到了支撑作用,所以整个插头壳体无需采用价格较高的高强度和硬度材料制成,例如PC材料,可以采用价格较低的一般强度和硬度材料制成,例如PP材料,在保持对插销的高强度支撑的效果上,降低了生产成本。3. When the inner core assembly is installed in the plug shell, the reinforcing beam penetrates into the avoidance hole and is located between the avoidance hole and the pin, which plays a supporting role, so the whole plug shell does not need to use high-strength and hardness with high price The material, such as PC material, can be made of low-priced general strength and hardness materials, such as PP material, which reduces the production cost while maintaining the high-strength support effect on the bolt.
附图说明Description of drawings
图1为本实用新型的内芯组件的结构分解图。Fig. 1 is an exploded view of the structure of the inner core assembly of the present invention.
图2为本实用新型的内芯组件的结构示意图。Fig. 2 is a schematic structural view of the inner core assembly of the present invention.
图3为本实用新型的内芯组件的另一视角的结构示意图。Fig. 3 is a structural schematic diagram of another viewing angle of the inner core assembly of the present invention.
图4为本实用新型的插头的结构分解图。Fig. 4 is an exploded view of the structure of the plug of the present invention.
图5为本实用新型的插头的结构示意图。Fig. 5 is a schematic structural diagram of the plug of the present invention.
图6为本实用新型的插头的半剖示意图。Fig. 6 is a half-sectional schematic diagram of the plug of the present invention.
图中,100、插销;110、插片;120、接线端;200、内壳体;210、固定支架;211、穿孔;212、加强梁;213、安装板;214、紧配孔;215、支撑筋条;220、内盖;221、紧配销;222、第一通孔;223、第二通孔;300、插头壳体;310、上盖;320、下盖;321、避让孔。In the figure, 100, latch; 110, insert; 120, terminal; 200, inner shell; 210, fixed bracket; 211, perforation; 212, reinforcing beam; 213, mounting plate; 220, inner cover; 221, tight distribution pin; 222, first through hole; 223, second through hole; 300, plug housing; 310, upper cover; 320, lower cover; 321, escape hole.
具体实施方式Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.
实施例一:Embodiment one:
如图1-6所示,一种内芯组件,包括:插销100以及内壳体200,所述插销100包括相连接的插片110和接线端120;所述内壳体200包括PC材质制成的固定支架210,所述固定支架210开设有与所述插片110匹配的穿孔211;所述插片110插入所述穿孔211,并且所述插片110与所述接线端120分别位于所述固定支架210的相对两侧。As shown in Figures 1-6, an inner core assembly includes: a
插销100的数量至少为两个,即插销100为二插设计或者三插设计,插片110插接在固定支架210的穿孔211,并且固定支架210具有较高的强度,从而为插片110提供支撑效果,在实际的结构中,固定支架210可以采用PC材料等高强度和高硬度的材料制成,插片110插接在高强度和高硬度的固定支架210上不容易歪斜松动,所以内壳体200的其他部分以及插头可以采用价格较低的一般强度和硬度的材料制成,例如采用PP材料制成,有效的降低了生产成本。The number of
通过PC材质的固定支架210起到固定支撑插片110的作用,所以内壳体200的其他部分以及插头可以采用低强度和硬度的材料制成,降低了生产成本。The
优选的,在本实施例中,插销100与内壳体200预先装配在一起形成独立模块结构,即形成了可以与插头可拆卸连接的内芯组件,通过模块化设计的内芯组件能够很方便的进行安装拆卸,所以在接线时非常方便并且接线孔不容易被遮挡。Preferably, in this embodiment, the
实施例二:Embodiment two:
在实施例一的基础上,所述固定支架210的至少一侧绕所述穿孔211设置有包裹所述插片110的加强梁212。On the basis of the first embodiment, at least one side of the
实施例三:Embodiment three:
在实施例一的基础上,所述固定支架210远离所述接线端120的一侧绕所述穿孔211设置有包裹所述插片110的加强梁212。On the basis of the first embodiment, the side of the
在上述的实施例二、实施例三中,加强梁212就是在固定支架210表面向外延伸形成的结构,加强梁212的设计能够延长穿孔211的深度以对插片110进行支撑,并且穿孔211内壁面与插片110的接触面积,从而为插片110提供更好的支撑效果,尤其能够保证插头通过按压测试。In the above-mentioned second and third embodiments, the
加强梁212包裹在插片110外,当内芯组件安装到插头壳体300内时,加强梁212穿入插头壳体300的避让孔321内,并且位于避让孔321与插片110之间,起到了支撑作用,使得插片110不与插头壳体300接触,所以整个插头壳体300无需采用价格较高的高强度和硬度材料制成,例如PC材料,可以采用价格较低的一般强度和硬度材料制成,例如PP材料,在保持对插片110的高强度支撑的效果上,降低了生产成本。The
实施例四:Embodiment four:
如图1-3所示,所述固定支架210靠近所述接线端120的一侧设置有多个间隔设置的安装板213,所述接线端120安装在相邻两个所述安装板213之间。As shown in Figures 1-3, the side of the
优选的,各个所述安装板213沿弧线轨迹排布设置。Preferably, each of the
优选的,所述安装板213上设置有支撑筋条215,所述接线端120与所述支撑筋条215抵接。Preferably, the
相邻两个所述安装板213能够固定住接线端120,实现电气隔离,从而便于接线,且保证接线安全。The two adjacent mounting
实施例五:Embodiment five:
如图1-3所示,在实施例一的基础上,所述内壳体200还包括内盖220,所述内盖220与所述固定支架210连接,所述接线端120安装在所述内盖220与所述固定支架210围成的内腔中。As shown in Figures 1-3, on the basis of the first embodiment, the
内壳体200实际上由内盖220与固定支架210组成,由于固定支架210采用PC材料制成,已经能够满足插片110的高强度支撑效果,所以内盖220可以采用一般强度的材料制成,例如采用PP材料制成,降低了成本。The
优选的,所述内盖220设置有紧配销221,所述固定支架210设置有紧配孔214,所述紧配销221穿设于所述紧配孔214从而使所述内盖220与所述固定支架210连接。Preferably, the
在本实施例中,所述内盖220远离所述固定支架210的顶面开设暴露所述接线端120的接线螺钉的第一通孔222;所述内盖220与所述固定支架210接触的侧面开设有用于接线的第二通孔223。In this embodiment, the
第一通孔222能够使接线端120的接线螺钉暴露出来,便于拧动接线螺钉,第二通孔223能够用于在接线时供电线接入。The first through
实施例六:Embodiment six:
如图1-6所示,还提供了一种插头,包括所述的内芯组件,还包括插头壳体300,所述内芯组件的内壳体200装配于所述插头壳体300内,并且所述内芯组件的插片110伸出所述插头壳体300。As shown in Figures 1-6, a plug is also provided, including the inner core assembly and a
所述插头壳体300包括上盖310与下盖320,所述上盖310与所述下盖320连接,所述内壳体200装配于所述上盖310与所述下盖320之间,所述插片110从所述下盖320穿出。The
还需要说明的是,该插头在装配时,预先将内芯组件组装好,然后接好线,再装配至下盖320上,接着将上盖310与下盖320固定在一起,非常的方便,降低了装配难度。It should also be noted that when assembling the plug, the inner core components are pre-assembled, then the wires are connected, and then assembled to the
所述下盖320设置有避让孔321,加强梁212嵌设于所述避让孔321内,并且所述加强梁212的外周面与所述避让孔321的壁面紧密贴合,所述插片110从所述加强梁212中穿出The
需要说明的是,避让孔321的尺寸大于插片110的尺寸,插片110虽然从避让孔321中穿出但是并不与避让孔321接触,加强梁212嵌入至避让孔321内,并且加强梁212包裹在插片110的周面上起到支撑效果,所以在整体结构中,下盖320无需起到支撑插片110的作用,可以采用一般强度和硬度材料制成,不会影响插片110的支撑效果。It should be noted that the size of the
并且加强梁212与避让孔321紧密贴合,这样能够使加强梁212与避让孔321之间紧配在一起,避免插片110相对于插头壳体300的下盖320产生松动或者晃动。In addition, the
固定支架210的强度和硬度大于内盖220和所述插头壳体300的强度和硬度。The strength and hardness of the fixing
该插头具有低成本并且方便接线的优点,由于内芯组件可以在插头壳体300内拆卸,所以在接线时,可以先将内芯组件拆卸下来,然后将负载的导线接入接线孔内与接线端120连接;整个插头中,由于固定支架210起到给插片110提供高强度支撑的作用,内盖220、上盖310与下盖320可以采用一般强度和硬度的材料制成即可,在实际的结构中,固定支架210为PC材料制成,内盖220、上盖310与下盖320采用PP材料制成,降低了成本。The plug has the advantages of low cost and convenient wiring. Since the inner core assembly can be disassembled in the
实施例七:Embodiment seven:
一种用电器,具有如实施例六所述的插头,该插头通过线缆电连接用电器本体。An electric appliance has the plug as described in the sixth embodiment, and the plug is electrically connected to the main body of the electric appliance through a cable.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiment of the utility model are only used to explain the relationship between the components in a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,在本实用新型中如涉及“第一”、“第二”、“一”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the present application, descriptions such as "first", "second", "one" and so on are used for description purposes only, and cannot be understood as indicating or implying their relative importance or implicitly indicating the indicated technology. number of features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, the terms "connection" and "fixation" should be understood in a broad sense, for example, "fixation" can be a fixed connection, a detachable connection, or an integration; It may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two elements or an interaction relationship between two elements, unless otherwise clearly defined. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
另外,本实用新型各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered as the technical solution. Combination does not exist, nor is it within the scope of protection required by the utility model.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
Claims (10)
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