CN219284602U - Leak detection device for air suction pipe of compressor - Google Patents
Leak detection device for air suction pipe of compressor Download PDFInfo
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- CN219284602U CN219284602U CN202320092926.2U CN202320092926U CN219284602U CN 219284602 U CN219284602 U CN 219284602U CN 202320092926 U CN202320092926 U CN 202320092926U CN 219284602 U CN219284602 U CN 219284602U
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Abstract
Description
技术领域technical field
本实用新型涉及车用空调技术领域,具体为一种压缩机吸气管测漏装置。The utility model relates to the technical field of vehicle air conditioners, in particular to a leakage detection device for a suction pipe of a compressor.
背景技术Background technique
压缩机是一种将低压气体提升为高压气体的从动的流体机械,是制冷系统的部分。A compressor is a driven fluid machine that raises low-pressure gas to high-pressure gas, and is part of a refrigeration system.
现有车用空调使用的压缩机结构,对其中的吸气管有较高的气密性要求,若吸气管的气密性不足,在压缩机工作过程中,容易发生漏气,影响压缩机的使用,中国实用新型专利,授权公告号“CN202947842U”公开了一种压缩机吸气管测漏装置,包括待测吸气管的焊接部位密封形成密封腔的密封组件,能够在吸气管焊接完毕后或组装成压缩机前,对吸气管上的焊接部位气密性进行快速检测以及时发现焊接工艺问题并对其进行修正。The compressor structure used in the existing vehicle air conditioner has high airtightness requirements for the suction pipe in it. If the airtightness of the suction pipe is not enough, it is easy to leak air during the working process of the compressor, which will affect the compression. The use of the machine, the Chinese utility model patent, the authorized announcement number "CN202947842U" discloses a leak detection device for the suction pipe of the compressor, including a sealing assembly that seals the welding part of the suction pipe to be tested to form a sealed cavity, and can be used in the suction pipe. After welding or before assembling into a compressor, quickly detect the airtightness of the welding part on the suction pipe to find out the welding process problems in time and correct them.
上述技术方案采用了具有圆台形弹性件的可压缩堵头,圆台形弹性件在测试过程中将产生一定弹性形变,增强所述密封腔的密封效果,但是上述技术方案仍然存在一定的缺陷,如,上述装置适用于对吸气管焊接部位进行测漏,但是如需要对吸气管整体进行测漏时,上述装置并不适用,使得容易存在测漏盲区的问题,为此,本实用新型提出一种新型的解决方案。The above-mentioned technical solution adopts a compressible plug with a truncated conical elastic member, which will produce a certain elastic deformation during the test process to enhance the sealing effect of the sealing cavity, but there are still certain defects in the above-mentioned technical solution, such as , the above-mentioned device is suitable for leak detection of the welding part of the suction pipe, but if the leak detection of the whole suction pipe needs to be carried out, the above-mentioned device is not suitable, which makes it easy to have the problem of blind spots for leak detection. Therefore, the utility model proposes A new type of solution.
实用新型内容Utility model content
本实用新型的目的在于提供一种压缩机吸气管测漏装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a compressor suction pipe leakage detection device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种压缩机吸气管测漏装置,包括固定管体,固定管体内部中空且设置有移动结构,移动结构包括插设于固定管体两端的移动管,移动管向外一端设置有堵塞结构,固定管体外侧设置有检测结构,检测结构包括套设于固定管体外侧的滑动套环,滑动套环一侧固定有把柄,相对一侧固定有连接块,连接块一侧固定有检测环,检测环内壁圆周均匀固定有多个气流传感器,连接块顶面一侧设置有警示灯和语音播报器,把柄顶面设置有控制钮,滑动套环内壁上固定有限位块。In order to achieve the above purpose, the utility model provides the following technical solutions: a compressor suction pipe leak detection device, including a fixed pipe body, the fixed pipe body is hollow inside and is provided with a moving structure, the moving structure includes two parts inserted in the fixed pipe body The moving tube at the end, the outward end of the moving tube is provided with a blocking structure, and the outside of the fixed tube is provided with a detection structure. The detection structure includes a sliding collar set on the outside of the fixed tube. A connection block is fixed, a detection ring is fixed on one side of the connection block, a plurality of airflow sensors are evenly fixed on the inner wall of the detection ring, a warning light and a voice announcer are set on the top side of the connection block, and a control button is set on the top surface of the handle, sliding A limit block is fixed on the inner wall of the collar.
优选的,所述移动结构还包括固定管体中空孔中部固定的固定隔块,固定隔块两向外侧面对称设置有伸缩棒,伸缩棒与移动管相适配且插设于移动管内与移动管相固定。Preferably, the moving structure also includes a fixed spacer fixed in the middle of the hollow hole of the fixed pipe body, and telescopic rods are symmetrically arranged on both outer sides of the fixed spacer, and the telescopic rods are adapted to the moving pipe and inserted into the moving pipe to communicate with the moving pipe. The tube phase is fixed.
优选的,所述堵塞结构包括转动连接在移动管外端面的连接线,连接线一端固定有固定盖板,固定盖板向内侧面设置有充气塞,充气塞外侧面设置有防滑外片,充气塞一侧连通设置有充气连接管。Preferably, the blocking structure includes a connecting line that is rotatably connected to the outer end surface of the moving tube, one end of the connecting line is fixed with a fixed cover, the fixed cover is provided with an inflatable plug on the inner side, the outer side of the inflatable plug is provided with a non-slip outer sheet, and the inflatable plug One side is communicated with an inflatable connecting pipe.
优选的,所述固定管体一端固定盖板上设置有气压检测表,固定管体另一端固定盖板内插设有进气管,进气管向外一端设置有气压泵。Preferably, an air pressure detection gauge is provided on the fixed cover plate at one end of the fixed pipe body, an air intake pipe is inserted in the fixed cover plate at the other end of the fixed pipe body, and an air pump is provided at the outward end of the air intake pipe.
优选的,所述固定管体外壁开设有与限位块相适配的第一限位槽,移动管外壁开设有与限位块相适配的第二限位槽。Preferably, the outer wall of the fixed tube is provided with a first limiting groove matching the limiting block, and the outer wall of the moving tube is provided with a second limiting groove matching the limiting block.
优选的,所述控制钮与气流传感器、警示灯和语音播报器为电性连接,固定管体外壁中部圆周设置有多个防滑凹槽。Preferably, the control button is electrically connected to the airflow sensor, the warning light and the voice announcer, and a plurality of anti-skid grooves are provided on the middle circumference of the outer wall of the fixed tube.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该压缩机吸气管测漏装置,通过检测结构的设置,在检测时,检测环套在待测吸气管外部,并沿着吸气管进行移动检测,使得能够对吸气管整体进行测漏,当气流传感器检测到泄漏气体时,警示灯闪烁且语音播报器发生较大声响,便于确定漏气位置,从而不易存在测漏盲区的问题,较好的提高了该装置的使用性。The leak detection device for the suction pipe of the compressor, through the setting of the detection structure, the detection ring is set outside the suction pipe to be tested, and the detection is carried out along the suction pipe, so that the whole suction pipe can be tested. Leakage, when the airflow sensor detects gas leakage, the warning light will flicker and the voice announcer will make a loud sound, which is convenient for determining the location of the gas leakage, so that the problem of blind spots for leak detection is not easy to exist, and the usability of the device is better improved.
另外,通过堵塞结构的设置,将充气塞分别放进至吸气管两端内,接着通过充气连接管对充气塞进行充气,使得充气塞膨胀,直至充气塞外侧面的防滑外片接触挤压到吸气管内壁,保证了充气塞对吸气管的密封稳定性,便于后续进行测漏检查。In addition, through the setting of the blocking structure, the inflatable plugs are put into the two ends of the suction pipe respectively, and then the inflatable plug is inflated through the inflatable connecting pipe, so that the inflatable plug expands until the non-slip outer sheet on the outer surface of the inflatable plug contacts and squeezes The inner wall of the suction pipe ensures the sealing stability of the inflatable plug to the suction pipe, which is convenient for subsequent leak detection inspections.
附图说明Description of drawings
图1为本实用新型的第一立体结构示意图;Fig. 1 is the first three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的第二立体结构示意图;Fig. 2 is the second three-dimensional structure schematic diagram of the present utility model;
图3为本实用新型的俯视图;Fig. 3 is the top view of the utility model;
图4为本实用新型的剖视图。Fig. 4 is a sectional view of the utility model.
图中:1、固定管体;101、固定隔块;102、伸缩棒;103、移动管;2、连接线;201、固定盖板;202、充气塞;203、防滑外片;204、充气连接管;3、气压检测表;4、气压泵;401、进气管;5、滑动套环;501、把柄;502、连接块;503、检测环;504、气流传感器;505、警示灯;6、限位块;601、第一限位槽;602、第二限位槽。Among the figure: 1, fixed pipe body; 101, fixed spacer; 102, telescopic rod; 103, moving tube; 2, connection line; 201, fixed cover plate; Connecting pipe; 3. Air pressure detection gauge; 4. Air pressure pump; 401. Intake pipe; 5. Sliding collar; 501. Handle; 502. Connection block; 503. Detection ring; , a limiting block; 601, a first limiting groove; 602, a second limiting groove.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明的是,在本实用新型的描述中,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,并不是指示或暗示所指的装置或元件所必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。It should be noted that, in the description of the present utility model, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "Bottom", "Inner", "Outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and are not indicative or implied. Any device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention.
此外,应当理解,为了便于描述,附图中所示出的各个部件的尺寸并不按照实际的比例关系绘制,例如某些层的厚度或宽度可以相对于其他层有所夸大。In addition, it should be understood that, for the convenience of description, the dimensions of the various components shown in the drawings are not drawn according to the actual scale relationship, for example, the thickness or width of some layers may be exaggerated relative to other layers.
应注意的是,相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义或说明,则在随后的附图的说明中将不需要再对其进行进一步的具体讨论和描述。It should be noted that similar reference numerals and letters denote similar items in the following drawings, therefore, once an item is defined or described in one drawing, it will not need to be redefined in the description of subsequent drawings. It is further discussed and described in detail.
如图1-图4所示,本实用新型提供一种技术方案:一种压缩机吸气管测漏装置,包括固定管体1,固定管体1内部中空且设置有移动结构,移动结构包括插设于固定管体1两端的移动管103,移动管103向外一端设置有堵塞结构,固定管体1外侧设置有检测结构,检测结构包括套设于固定管体1外侧的滑动套环5,滑动套环5一侧固定有把柄501,相对一侧固定有连接块502,连接块502一侧固定有检测环503,检测环503内壁圆周均匀固定有多个气流传感器504,连接块502顶面一侧设置有警示灯505和语音播报器,把柄501顶面设置有控制钮,滑动套环5内壁上固定有限位块6,通过检测结构的设置,在检测时,检测环503套在待测吸气管外部,并沿着吸气管进行移动检测,使得能够对吸气管整体进行测漏,当气流传感器504检测到泄漏气体时,警示灯505闪烁且语音播报器发生较大声响,便于确定漏气位置,从而不易存在测漏盲区的问题,较好的提高了该装置的使用性,移动结构还包括固定管体1中空孔中部固定的固定隔块101,固定隔块101两向外侧面对称设置有伸缩棒102,伸缩棒102与移动管103相适配且插设于移动管103内与移动管103相固定,移动管103向外端封闭。As shown in Figures 1 to 4, the utility model provides a technical solution: a compressor suction pipe leak detection device, including a
作为一种具体的实施例,堵塞结构包括转动连接在移动管103外端面的连接线2,连接线2一端固定有固定盖板201,固定盖板201向内侧面设置有充气塞202,充气塞202外侧面设置有防滑外片203,充气塞202一侧连通设置有充气连接管204,通过堵塞结构的设置,将充气塞202分别放进至吸气管两端内,接着通过充气连接管204对充气塞202进行充气,使得充气塞202膨胀,直至充气塞202外侧面的防滑外片203接触挤压到吸气管内壁,保证了充气塞202对吸气管的密封稳定性,便于后续进行测漏检查,防滑外片203具有一定弹性,与充气塞202贴合。As a specific embodiment, the blockage structure includes a
作为一种具体的实施例,固定管体1一端固定盖板201上设置有气压检测表3,固定管体1另一端固定盖板201内插设有进气管401,进气管401向外一端设置有气压泵4,固定管体1外壁开设有与限位块6相适配的第一限位槽601,移动管103外壁开设有与限位块6相适配的第二限位槽602,便于滑动套环5在固定管体1和移动管103上进行限位滑动,在一定程度上保证了检测环503的稳定,控制钮与气流传感器504、警示灯505和语音播报器为电性连接,固定管体1外壁中部圆周设置有多个防滑凹槽,控制钮与伸缩棒102、气压泵4和充气连接管204为电性连接。As a specific embodiment, the
特别的,使用该装置时,首先握取把柄501控制伸缩棒102拉伸,使得伸缩棒102带动移动管103相互远离,调整移动管103和固定管体1的整体长度,直至与吸气管同长后停止,接着将充气塞202塞进吸气管两端内部,通过充气连接管204对充气塞202内充气,直至充气塞202对吸气管进行密封,接着启动气压检测表3同时使得气压泵4对吸气管进行加压,使得吸气管内部有一定的气压,根据气压检测表3的变化判断该吸气管整体是否存在漏气问题,若气压检测表3在一定时间内呈现下降趋势,即说明该吸气管漏气,接着握取把柄501带动检测环503和滑动套环5整体沿着固定管体1和移动管103进行移动检测,当检测到漏气时,警示灯505闪烁且语音播报器发出较大的声响,使得找出具体的漏气部位,需要说明的是,以上伸缩棒102、气压泵4、充气塞202、防滑外片203、气压检测表3、气流传感器504、警示灯505、控制钮为现有技术,故在此对其工作原理不做过多解释。Particularly, when using this device, first grasp the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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| CN118424614A (en) * | 2024-07-02 | 2024-08-02 | 杭州亚泰包装容器有限公司 | Air tightness detection system and leakage detection method for plastic bucket |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118424614A (en) * | 2024-07-02 | 2024-08-02 | 杭州亚泰包装容器有限公司 | Air tightness detection system and leakage detection method for plastic bucket |
| CN118424614B (en) * | 2024-07-02 | 2024-09-13 | 杭州亚泰包装容器有限公司 | Air tightness detection system and leakage detection method for plastic bucket |
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Effective date of registration: 20250418 Address after: 200000, 1st Floor, Building 2, No. 25 Hangdu Road, Hangtou Town, Pudong New Area, Shanghai Patentee after: Shanghai Senpu Automotive Parts Co.,Ltd. Country or region after: China Address before: 200120, Building 5, No. 25 Hangdu Road, Hangtou Town, Pudong New Area, Shanghai Patentee before: SHANGHAI SENPU AUTO AIR CONDITIONER Co.,Ltd. Country or region before: China |
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