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CN218687336U - Pulse dust collector - Google Patents

Pulse dust collector Download PDF

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Publication number
CN218687336U
CN218687336U CN202222824241.0U CN202222824241U CN218687336U CN 218687336 U CN218687336 U CN 218687336U CN 202222824241 U CN202222824241 U CN 202222824241U CN 218687336 U CN218687336 U CN 218687336U
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Prior art keywords
pulse
filter bag
dust remover
dust collector
pipe
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李磊
王诚
何东杰
郝腾飞
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Anhui Shanyi Environmental Protection Technology Co ltd
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Anhui Shanyi Environmental Protection Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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Abstract

本实用新型公开了一种脉冲除尘器,包括除尘器本体,除尘器本体内腔中水平安装有多个管式的过滤袋,过滤袋两端固定于除尘器本体两侧侧壁,除尘器本体侧壁开设有圆口,圆口的位置安装有支管,一侧支管并联于同一脉冲管,另一侧支管并联于同一排气管,脉冲管串联有脉冲气泵。正常使用状态下,脉冲管气密阀封闭状态,排气管对应的气密阀打开,经过过滤袋侧壁进行过滤,通过排气管排出,而反气压冲击作用是关闭排气管对应的气密阀,打开脉冲管气密阀,通过脉冲气泵反作用冲击过滤袋,使过滤袋吸附的灰尘掉落,同时保证过滤袋气孔通畅性。

Figure 202222824241

The utility model discloses a pulse dust collector, which comprises a dust collector body. A plurality of tubular filter bags are horizontally installed in the inner cavity of the dust collector body. A round opening is opened on the side wall, and a branch pipe is installed at the position of the round mouth. The branch pipe on one side is connected in parallel to the same pulse pipe, and the branch pipe on the other side is connected in parallel to the same exhaust pipe. The pulse pipe is connected in series with a pulse air pump. In normal use, the airtight valve of the pulse tube is closed, the airtight valve corresponding to the exhaust pipe is opened, filtered through the side wall of the filter bag, and discharged through the exhaust pipe, and the anti-air pressure impact is to close the airtight valve corresponding to the exhaust pipe. Open the airtight valve of the pulse tube, and impact the filter bag through the reaction of the pulse air pump, so that the dust absorbed by the filter bag will fall, and at the same time ensure the smoothness of the pores of the filter bag.

Figure 202222824241

Description

一种脉冲除尘器A pulse dust collector

技术领域technical field

本实用新型属于工业废气处理设备的技术领域,特别是涉及一种脉冲除尘器。The utility model belongs to the technical field of industrial waste gas treatment equipment, in particular to a pulse dust collector.

背景技术Background technique

脉冲除尘器是当含尘气体由进风口进入除尘器,进入灰斗的气流随后折而向上通过内部装有金属骨架的滤袋粉尘被捕集在滤袋的外表面,净化后的气体进入滤袋室上部清洁室,含尘气体通过滤袋净化的过程中,随着时间的增加而积附在滤袋上的粉尘越来越多,增加滤袋阻力,致使处理风量逐渐减少,为正常工作,要控制阻力在一定范围内(140--170毫米水柱),一旦超过范围必须对滤袋进行清灰,清灰时由脉冲控制仪顺序触发各控制阀开启脉冲阀,气包内的压缩空气由喷吹管各孔经文氏管喷射到各相应的滤袋内,滤袋瞬间急剧膨胀,使积附在滤袋表面的粉尘脱落,滤袋恢复初始状态。The pulse dust collector is when the dusty gas enters the dust collector from the air inlet, and the airflow entering the ash hopper is then folded upwards and passed through the filter bag with a metal skeleton inside. The dust is collected on the outer surface of the filter bag, and the purified gas enters the filter bag. In the cleaning room above the bag room, during the process of purifying the dusty gas through the filter bag, more and more dust is accumulated on the filter bag with the increase of time, increasing the resistance of the filter bag, resulting in a gradual decrease in the processing air volume, which is normal work , to control the resistance within a certain range (140--170 mm water column), once the range is exceeded, the filter bag must be cleaned. When cleaning, the pulse controller sequentially triggers each control valve to open the pulse valve, and the compressed air in the air bag The holes of the injection pipe are sprayed into the corresponding filter bags through the Venturi tube, and the filter bags expand rapidly instantly, so that the dust accumulated on the surface of the filter bags falls off, and the filter bags return to their original state.

布袋除尘器中有一层隔板,隔板上阵列式开设有多个过滤孔,用于安装滤袋,滤袋的尺寸一般是长度500mm,口径200mm,组成多个小的过滤单元,隔板的下方连通进气管,上方连通出气管,滤袋为合成纤维、天然纤维或玻璃纤维织成的布或毡,过滤煤炉燃烧后的尾气,截留灰尘等。由于燃烧后的尾气具有高温特点,而且长时间使用的滤袋,虽然有脉冲阀反作用气压冲击滤袋提高滤袋的过滤效率,但是滤袋具有一定的寿命,每隔一段时间需要更换,对于多个滤袋进行更换效率很低,而且容易造成气密性问题。There is a layer of clapboard in the bag filter, and there are multiple filter holes arrayed on the clapboard for installing filter bags. The size of the filter bag is generally 500mm in length and 200mm in diameter, forming multiple small filter units. The bottom is connected to the air intake pipe, and the top is connected to the air outlet pipe. The filter bag is cloth or felt made of synthetic fiber, natural fiber or glass fiber, which filters the exhaust gas after coal furnace combustion and traps dust. Due to the high temperature of the exhaust gas after combustion, and the filter bag used for a long time, although the pulse valve reacts with the air pressure to impact the filter bag to improve the filtration efficiency of the filter bag, the filter bag has a certain life and needs to be replaced every once in a while. The efficiency of replacing a filter bag is very low, and it is easy to cause air tightness problems.

因此,本实用新型主要是在现有布袋除尘器的基础上进行改进,改善滤袋安装方式,保证安装气密性的同时提高布袋更换效率。Therefore, the utility model is mainly to improve on the basis of the existing bag filter, improve the installation method of the filter bag, and improve the replacement efficiency of the bag while ensuring the air tightness of the installation.

实用新型内容Utility model content

本实用新型的目的在于提供一种脉冲除尘器,在现有布袋除尘器的基础上进行改进,改善滤袋安装方式,保证安装气密性的同时提高布袋更换效率。The purpose of the utility model is to provide a pulse dust collector, which is improved on the basis of the existing bag filter, improves the installation method of the filter bag, ensures the air tightness of the installation, and improves the replacement efficiency of the bag.

为解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions:

一种脉冲除尘器,包括除尘器本体,除尘器本体为圆筒状的壳体结构;A pulse dust collector, comprising a dust collector body, the dust collector body is a cylindrical shell structure;

所述除尘器本体内腔中水平安装有多个管式的过滤袋,所述过滤袋两端固定于除尘器本体两侧侧壁,所述除尘器本体侧壁对应开设有连通各个过滤袋开口侧的圆口,圆口的位置安装有支管,一侧支管并联于同一脉冲管,另一侧支管并联于同一排气管,所述除尘器本体侧壁对应过滤袋的下方连通有进气管;A plurality of tubular filter bags are installed horizontally in the inner cavity of the dust collector body. Both ends of the filter bags are fixed on the side walls on both sides of the dust collector body. There is a round mouth on the side, and a branch pipe is installed at the position of the round mouth. The branch pipe on one side is connected in parallel to the same pulse pipe, and the branch pipe on the other side is connected in parallel to the same exhaust pipe. The side wall of the dust collector body is connected to the bottom of the filter bag. trachea;

所述脉冲管串联有脉冲气泵。The pulse tube is connected in series with a pulse air pump.

进一步地,所述过滤袋内部套接有弹簧,所述弹簧的端侧均固定有环形件,所述环形件具有管体和法兰,所述弹簧通过环形件支撑并固定于除尘器本体对应圆口的位置,所述过滤袋端侧固定于对应的环形件。Further, a spring is sleeved inside the filter bag, and ring pieces are fixed on the ends of the springs. The ring piece has a pipe body and a flange. The spring is supported by the ring piece and fixed to the dust collector body correspondingly. The position of the round mouth, the end side of the filter bag is fixed to the corresponding ring piece.

进一步地,所述滤袋侧壁为波纹状。Further, the side wall of the filter bag is corrugated.

进一步地,所述除尘器本体内侧壁对应圆口的位置安装有卡槽,所述卡槽为上侧开口的弧形卡槽,所述环形件对应的法兰由上至下卡入卡槽进行安装。Further, a card slot is installed at the position corresponding to the circular opening on the inner side wall of the dust collector body. The card slot is an arc-shaped card slot with an upper side opening, and the flange corresponding to the ring member is locked into the card slot from top to bottom. to install.

进一步地,所述除尘器本体的底部为灰斗,所述灰斗为漏斗状,底部具有排灰口,通过密封盖密封。Further, the bottom of the dust collector body is an ash hopper, and the ash hopper is funnel-shaped, and has an ash discharge port at the bottom, which is sealed by a sealing cover.

进一步地,所述进气管延伸至除尘器本体中的部分为楔形开口,所述进气管对应的楔形开口朝上。Further, the part of the air intake pipe extending into the dust collector body is a wedge-shaped opening, and the corresponding wedge-shaped opening of the air intake pipe faces upward.

本实用新型具有以下有益效果:正常使用状态下,脉冲管气密阀封闭状态,排气管对应的气密阀打开,通过进气管进入烟尘气,然后经过过滤袋侧壁进行过滤,灰尘颗粒在过滤袋侧壁截留下来,洁净的空气穿过过滤袋,通过排气管排出,而反气压冲击作用是关闭排气管对应的气密阀,打开脉冲管气密阀,通过脉冲气泵反作用冲击过滤袋,使过滤袋吸附的灰尘掉落,同时保证过滤袋气孔通畅性。The utility model has the following beneficial effects: in the normal use state, the airtight valve of the pulse pipe is closed, the airtight valve corresponding to the exhaust pipe is opened, and the smoke and dust gas enters through the intake pipe, and then is filtered through the side wall of the filter bag, and the dust particles are The side wall of the filter bag is intercepted, and the clean air passes through the filter bag and is discharged through the exhaust pipe. The anti-pressure shock effect is to close the air-tight valve corresponding to the exhaust pipe, open the air-tight valve of the pulse tube, and filter through the pulse air pump. bag, so that the dust absorbed by the filter bag falls off, while ensuring the smoothness of the pores of the filter bag.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the drawings required for describing the embodiments.

图1:本实用新型结构示意图。Figure 1: Structural schematic diagram of the utility model.

图2:本实用新型过滤袋局部拆解结构示意图。Fig. 2: Schematic diagram of partial dismantling structure of the filter bag of the present utility model.

图3:本实用新型过滤袋局部安装结构示意图。Figure 3: Schematic diagram of the partial installation structure of the filter bag of the present utility model.

附图中,各标号所代表的部件列表如下:除尘器本体1、过滤袋2、支管11、脉冲管4、排气管5、进气管12、脉冲气泵41、弹簧3、环形件31、卡槽13、灰斗14、密封盖15。In the attached drawings, the list of parts represented by each label is as follows: dust collector body 1, filter bag 2, branch pipe 11, pulse pipe 4, exhaust pipe 5, air intake pipe 12, pulse air pump 41, spring 3, ring piece 31, clamp Groove 13, ash hopper 14, sealing cover 15.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.

如图1-3所示:一种脉冲除尘器,包括除尘器本体1,除尘器本体1为圆筒状的壳体结构;上侧为圆顶,圆顶与除尘器本体上侧开口侧可拆卸安装。As shown in Figure 1-3: a pulse dust collector, including a dust collector body 1, the dust collector body 1 is a cylindrical shell structure; the upper side is a dome, and the dome can be connected to the upper opening side of the dust collector body Disassembly and installation.

所述除尘器本体1内腔中水平安装有多个管式的过滤袋2,所述过滤袋2两端固定于除尘器本体1两侧侧壁,所述除尘器本体1侧壁对应开设有连通各个过滤袋2开口侧的圆口,圆口的位置安装有支管11,一侧支管11并联于同一脉冲管4,另一侧支管11并联于同一排气管5,所述除尘器本体1侧壁对应过滤袋2的下方连通有进气管12;A plurality of tubular filter bags 2 are installed horizontally in the inner cavity of the dust collector body 1. It is connected to the round mouth on the opening side of each filter bag 2. A branch pipe 11 is installed at the position of the round mouth. One side branch pipe 11 is connected in parallel to the same pulse pipe 4, and the other side branch pipe 11 is connected in parallel to the same exhaust pipe 5. The dust collector The side wall of the main body 1 is connected to the bottom of the filter bag 2 with an air intake pipe 12;

所述脉冲管4串联有脉冲气泵41。The pulse tube 4 is connected with a pulse air pump 41 in series.

脉冲管和排气管均串接有气密阀,正常使用状态下,脉冲管气密阀封闭状态,排气管对应的气密阀打开,通过进气管进入烟尘气,然后经过过滤袋侧壁进行过滤,灰尘颗粒在过滤袋侧壁截留下来,洁净的空气穿过过滤袋,通过排气管排出,而反气压冲击作用是关闭排气管对应的气密阀,打开脉冲管气密阀,通过脉冲气泵反作用冲击过滤袋,使过滤袋吸附的灰尘掉落,同时保证过滤袋气孔通畅性。Both the pulse tube and the exhaust pipe are connected in series with an airtight valve. Under normal use, the airtight valve of the pulse tube is closed, and the airtight valve corresponding to the exhaust pipe is opened, and the smoke enters through the intake pipe, and then passes through the side wall of the filter bag. After filtering, the dust particles are intercepted on the side wall of the filter bag, and the clean air passes through the filter bag and is discharged through the exhaust pipe. The anti-pressure impact is to close the airtight valve corresponding to the exhaust pipe and open the airtight valve of the pulse tube. The filter bag is impacted by the pulse air pump reaction, so that the dust absorbed by the filter bag falls off, and at the same time, the air hole of the filter bag is guaranteed to be unobstructed.

更换过滤袋时,从除尘器本体顶部打开顶盖,拆卸过滤袋,由于过滤袋为水平管体形状,过滤袋的数量减少,过滤面积增大,不仅提高了过滤效率,同时更换更加便捷。When replacing the filter bag, open the top cover from the top of the dust collector body and disassemble the filter bag. Since the filter bag is in the shape of a horizontal tube, the number of filter bags is reduced and the filter area is increased. This not only improves the filtration efficiency, but also makes replacement more convenient.

如图2所示:所述过滤袋2内部套接有弹簧3,所述弹簧3的端侧均固定有环形件31,所述环形件31具有管体和法兰,所述弹簧3通过环形件31支撑并固定于除尘器本体1对应圆口的位置,所述过滤袋2端侧固定于对应的环形件31。环形件及弹簧构成整体的骨架结构,用于支撑过滤袋,在安装的时候,先压缩弹簧及整体过滤袋,然后对齐环形件及圆口的位置,释放压缩的弹簧,弹簧反弹抵触于除尘器本体侧壁,自发稳定安装,提高安装效率和密封性。As shown in Figure 2: the inside of the filter bag 2 is sleeved with a spring 3, and the end side of the spring 3 is fixed with a ring 31, and the ring 31 has a pipe body and a flange, and the spring 3 passes through the ring The piece 31 is supported and fixed at the position corresponding to the circular opening of the dust collector body 1, and the end side of the filter bag 2 is fixed to the corresponding ring piece 31. The ring piece and the spring constitute the overall skeleton structure, which is used to support the filter bag. When installing, first compress the spring and the whole filter bag, then align the position of the ring piece and the round mouth, release the compressed spring, and the spring bounces against the dust collector. The side wall of the main body is spontaneously and stably installed, improving installation efficiency and sealing.

所述滤袋2侧壁为波纹状。便于压缩,同时提高过滤袋的过滤面积。The side wall of the filter bag 2 is corrugated. It facilitates compression while increasing the filter area of the filter bag.

所述除尘器本体1内侧壁对应圆口的位置安装有卡槽13,所述卡槽13为上侧开口的弧形卡槽,所述环形件31对应的法兰由上至下卡入卡槽13进行安装。用于环形件固定于除尘器本体侧壁,卡槽用于支撑和密封。The inner wall of the dust collector body 1 is equipped with a card slot 13 at the position corresponding to the round mouth. The card slot 13 is an arc-shaped card slot with an upper side opening, and the flange corresponding to the ring member 31 is inserted into the card from top to bottom. slot 13 for installation. The ring is used to fix the side wall of the dust collector body, and the slot is used for support and sealing.

如图1所示:所述除尘器本体1的底部为灰斗14,所述灰斗14为漏斗状,底部具有排灰口,通过密封盖15密封。As shown in FIG. 1 : the bottom of the dust collector body 1 is an ash hopper 14 , which is funnel-shaped and has an ash discharge port at the bottom, which is sealed by a sealing cover 15 .

所述进气管延伸至除尘器本体1中的部分为楔形开口,所述进气管12对应的楔形开口朝上。The part of the air inlet pipe extending into the dust collector body 1 is a wedge-shaped opening, and the corresponding wedge-shaped opening of the air inlet pipe 12 faces upward.

灰斗用于收集脉冲冲击掉落的灰尘,落入灰斗后统一处理,进气管开口向上,防止气流冲散灰斗中的灰尘。The ash hopper is used to collect the dust dropped by the pulse impact, and it will be treated uniformly after falling into the ash hopper.

本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model.

Claims (6)

1. A pulse dust collector is characterized in that:
the dust remover comprises a dust remover body (1), wherein the dust remover body (1) is of a cylindrical shell structure;
the dust remover comprises a dust remover body (1), wherein a plurality of tubular filter bags (2) are horizontally arranged in an inner cavity of the dust remover body (1), two ends of each filter bag (2) are fixed on side walls at two sides of the dust remover body (1), round openings communicated with the opening sides of the filter bags (2) are correspondingly formed in the side walls of the dust remover body (1), branch pipes (11) are arranged at the round openings, the branch pipes (11) at one side are connected in parallel with a same pulse pipe (4), the branch pipes (11) at the other side are connected in parallel with a same exhaust pipe (5), and an air inlet pipe (12) is communicated with the lower part of the side wall of the dust remover body (1) corresponding to the filter bags (2);
the pulse pipe (4) is connected with a pulse air pump (41) in series.
2. A pulse dust collector as defined in claim 1, wherein: filter bag (2) inside spring (3) of having cup jointed, the distolateral all is fixed with loop forming element (31) of spring (3), loop forming element (31) have body and flange, spring (3) support and are fixed in the position that dust remover body (1) corresponds the round mouth through loop forming element (31), filter bag (2) distolateral fixation in corresponding loop forming element (31).
3. A pulse precipitator in accordance with claim 2, wherein: the side wall of the filter bag (2) is corrugated.
4. A pulse dust collector as defined in claim 2 or 3, wherein: draw-in groove (13) are installed to the position that dust remover body (1) inside wall corresponds the round mouth, draw-in groove (13) are upside open-ended arc draw-in groove, the flange that loop forming element (31) correspond is gone into draw-in groove (13) from top to bottom and is installed.
5. A pulse dust collector as defined in claim 1, wherein: the bottom of dust remover body (1) is ash bucket (14), ash bucket (14) are for leaking hopper-shaped, and the bottom has the ash discharge mouth, seals through sealed lid (15).
6. A pulse dust collector as defined in claim 5, wherein: the part of the air inlet pipe extending into the dust remover body (1) is a wedge-shaped opening, and the wedge-shaped opening corresponding to the air inlet pipe (12) faces upwards.
CN202222824241.0U 2022-10-25 2022-10-25 Pulse dust collector Expired - Fee Related CN218687336U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117359301A (en) * 2023-12-06 2024-01-09 普锐米勒机床(东莞)有限公司 Five high-speed longmen machining center

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117359301A (en) * 2023-12-06 2024-01-09 普锐米勒机床(东莞)有限公司 Five high-speed longmen machining center
CN117359301B (en) * 2023-12-06 2024-03-29 普锐米勒机床(东莞)有限公司 Five high-speed longmen machining center

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