CN217674866U - Portable pencil processing lines that makes things convenient for - Google Patents
Portable pencil processing lines that makes things convenient for Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于线束加工领域,特别涉及一种可移动式便捷化线束加工生产线。The utility model belongs to the field of wire harness processing, in particular to a movable and convenient wire harness processing production line.
背景技术Background technique
线束是电路中连接各电器设备的接线部件,由绝缘护套、接线端子、导线及绝缘包扎材料等组成。在生产过程中,需要对线束端子进行压接、插位、热缩管热缩、通电测试、检验包装等,现有生产线,其各个工序的工装架都是固定的,然而在实际生产过程中根据线束应用环境以及型号的不同,其具体的加工工序也不同,如果前后两个工序不是相邻的工装架,那么就需要工作人员将线束搬运至指定的工装架进行下一个工序加工,这样就导致线束加工无法实现线上连续性作业,在此过程中,不仅会增加工作人员的工作量,同时还会花费较多的时间,严重的影响其加工效率,因而现有的线束生产线还有待于改进。The wiring harness is the wiring part that connects various electrical equipment in the circuit, and is composed of insulating sheaths, terminal blocks, wires and insulating wrapping materials. In the production process, it is necessary to crimp, insert, shrink the heat-shrinkable tube, power-on test, inspect and package the wire harness terminals. The existing production line has fixed tooling for each process. However, in the actual production process Depending on the application environment and model of the wire harness, the specific processing procedures are also different. If the two processes before and after are not adjacent tooling racks, then the staff needs to move the wire harness to the designated tooling rack for processing in the next process, so that As a result, wire harness processing cannot achieve continuous online operations. In the process, it will not only increase the workload of the staff, but also spend more time, seriously affecting its processing efficiency. Therefore, the existing wire harness production line has yet to be developed. Improve.
实用新型内容Utility model content
实用新型目的:为了克服以上不足,本实用新型的目的是提供一种可移动式便捷化线束加工生产线,结构简单,设计合理,易于生产,通过在机架组件上设置一组可移动式工装架,让其能够根据线束的加工工序对工装架位置进行重新组合调整,让其能够满足不同线束的生产需求。Purpose of the utility model: In order to overcome the above deficiencies, the purpose of the utility model is to provide a movable and convenient wire harness processing production line, which has a simple structure, a reasonable design, and is easy to produce. , so that it can recombine and adjust the position of the tooling rack according to the processing procedure of the wire harness, so that it can meet the production needs of different wire harnesses.
技术方案:为了实现上述目的,本实用新型提供了一种可移动式便捷化线束加工生产线,包括:机架组件,所述机架组件包括一组支撑架、横向机架和传输机构,所述支撑架相对设置,所述横向机架设于支撑架的上方,所述传输机构设于横向机架上构成运输线;Technical solution: In order to achieve the above purpose, the utility model provides a movable and convenient wire harness processing production line, including: a frame assembly, which includes a set of support frames, a horizontal frame and a transmission mechanism. The supporting frames are arranged oppositely, the horizontal frame is arranged above the supporting frame, and the transmission mechanism is arranged on the horizontal frame to form a transportation line;
一组工装架,所述工装架间隔设于运输线上,且所述工装架能够根据加工需要移动位置。本实用新型所述的一种可移动式便捷化线束加工生产线,其结构简单,设计合理,易于生产,通过在机架组件上设置一组可移动式工装架,让其能够根据线束的加工工序对工装架位置进行重新组合调整,让其能够满足不同线束的生产需求,很好的解决了因工装架固定造成无法连续作业的问题,给线束的生产提供了便利,减少工人的工作量,也减少了搬运线束的耗时,从而有效的提高线束的加工效率。A group of tooling racks, the tooling racks are arranged at intervals on the transportation line, and the positions of the tooling racks can be moved according to processing requirements. A movable and convenient wire harness processing production line described in the utility model has simple structure, reasonable design, and is easy to produce. Recombine and adjust the position of the tooling rack so that it can meet the production needs of different wire harnesses, which solves the problem of continuous operation caused by the fixing of tooling racks, provides convenience for the production of wire harnesses, reduces the workload of workers, and also The time-consuming of handling the wire harness is reduced, thereby effectively improving the processing efficiency of the wire harness.
其中,所述传输机构包括主传动滚筒、从传动滚筒、输送带和输送驱动机构,所述主传动滚筒和从传动滚筒分别设于横向机架的两端,并与横向机架上的轴承座连接,所述输送带绕于主传动滚筒和从传动滚筒上,所述输送驱动机构通过固定座与支撑架连接,且所述输送驱动机构输出端设有驱动链轮,所述驱动链轮通过链条与主传动滚筒一端的从动链轮连接。Wherein, the transmission mechanism includes a main driving drum, a slave driving drum, a conveyor belt and a conveying drive mechanism, the main driving drum and the slave driving drum are respectively arranged at two ends of the horizontal frame, and are connected to the bearing seats on the horizontal frame. connected, the conveyor belt is wound on the main drive roller and the slave drive roller, the conveying drive mechanism is connected with the support frame through a fixing seat, and the output end of the conveying drive mechanism is provided with a drive sprocket, and the drive sprocket passes through The chain is connected with the driven sprocket at one end of the main drive drum.
进一步的,所述工装架包括一组下支撑架、竖向支撑架、顶架和一组支撑脚,所述下支撑架之间通过紧固件连接,所述顶架设于下支撑架的上方,所述竖向支撑架垂直设于下支撑架和顶架之间,上、下两端分别通过三通连接件与顶架和下支撑架连接,所述支撑脚的上部通过三通连接件与下支撑架连接,下部设于下支撑架上,且所述顶架上设有工作台。支撑脚的设置,便于工装架放置于机架组件上。Further, the tooling frame includes a set of lower support frames, a vertical support frame, a top frame and a set of support legs, the lower support frames are connected by fasteners, and the top frame is arranged above the lower support frames , the vertical support frame is vertically arranged between the lower support frame and the top frame, the upper and lower ends are respectively connected to the top frame and the lower support frame through a three-way connector, and the upper part of the support foot is connected through a three-way connector It is connected with the lower support frame, the lower part is arranged on the lower support frame, and the top frame is provided with a working table. The setting of the supporting feet is convenient for the tooling frame to be placed on the rack assembly.
更进一步的,还包括限位架,所述限位架上部通过三通连接件与下支撑架连接,下部设于横向机架的两侧。限位架的设置,卡于机架组件的两侧,提高工装架放置的稳定性。Furthermore, it also includes a limit frame, the upper part of the limit frame is connected with the lower support frame through a three-way connector, and the lower part is arranged on both sides of the transverse frame. The setting of the limit frame is stuck on both sides of the frame assembly to improve the stability of the tooling frame.
优选的,所述下支撑架和顶架之间设有至少一组斜撑架,所述斜撑架上设有斜向工作台。斜向工作台的设置,让工作人员能够根据线束加工的需要,将线束加工的装置可选择性的安装到上面的工作台或者斜向工作台上,便于工作人员操作。Preferably, at least one set of diagonal bracing frames is provided between the lower support frame and the top frame, and an inclined working platform is provided on the diagonal bracing frames. The setting of the inclined workbench allows the staff to selectively install the wire harness processing device on the upper workbench or the inclined workbench according to the needs of the wire harness processing, which is convenient for the staff to operate.
所述机架组件还包括顶部支撑架,所述顶部支撑架通过一组竖向立柱与横向机架连接。顶部支撑架的设置,有效提高运输线的作业空间。The frame assembly also includes a top support frame, and the top support frame is connected to the horizontal frame through a set of vertical columns. The setting of the top support frame can effectively improve the working space of the transportation line.
进一步的,所述顶部支撑架上设有用于安装提示报警灯的安装架,所述提示报警灯设于安装架上。Further, the top support frame is provided with a mounting frame for installing a warning light, and the warning light is arranged on the mounting frame.
更进一步的,所述顶部支撑架上方设有灯架,位于灯架的下方设有文件架。灯架的设置,给加工提供足够的光照,文件架的设置,便于文件的放置。Furthermore, a lamp holder is provided above the top support frame, and a file holder is provided below the lamp holder. The setting of the light stand provides enough light for processing, and the setting of the file rack facilitates the placement of files.
本实用新型还包括用于放置产品或者工具的放置台,所述放置台设于下支撑架上,并设于斜撑架的两侧。放置台的设置,增加了工装架的适用性,便于产品或者是其他物品的放置。The utility model also includes a placing platform for placing products or tools, and the placing platform is arranged on the lower supporting frame and on both sides of the diagonal bracing frame. The setting of the placing table increases the applicability of the tooling rack and facilitates the placement of products or other items.
上述技术方案可以看出,本实用新型具有如下有益效果:It can be seen from the above technical scheme that the utility model has the following beneficial effects:
1、本实用新型所述的一种可移动式便捷化线束加工生产线,其结构简单,设计合理,易于生产,通过在机架组件上设置一组可移动式工装架,让其能够根据线束的加工工序对工装架位置进行重新组合调整,让其能够满足不同线束的生产需求,很好的解决了因工装架固定造成无法连续作业的问题,给线束的生产提供了便利,减少工人的工作量,也减少了搬运线束的耗时,从而有效的提高线束的加工效率。1. A movable and convenient wire harness processing production line described in the utility model has a simple structure, a reasonable design, and is easy to produce. By setting a group of movable tooling racks on the frame assembly, it can be used according to the wiring harness. The processing process reassembles and adjusts the position of the tooling rack so that it can meet the production needs of different wire harnesses, which solves the problem of continuous operation caused by the fixing of tooling racks, provides convenience for the production of wire harnesses, and reduces the workload of workers , It also reduces the time-consuming handling of the wire harness, thereby effectively improving the processing efficiency of the wire harness.
2、本实用新型中工装架上的支撑脚的设置,便于工装架放置于机架组件上还包括限位架,所述限位架上部通过三通连接件与下支撑架连接,下部设于横向机架的两侧。限位架的设置,卡于机架组件的两侧,提高工装架放置的稳定性。2. The setting of the supporting feet on the tooling frame in the utility model is convenient for the tooling frame to be placed on the frame assembly and also includes a limit frame, the upper part of the limit frame is connected with the lower support frame through a three-way connector, and the lower part is located on sides of the horizontal rack. The setting of the limit frame is stuck on both sides of the frame assembly to improve the stability of the tooling frame.
3、本实用新型中斜向工作台的设置,让工作人员能够根据线束加工的需要,将线束加工的装置可选择性的安装到上面的工作台或者斜向工作台上,便于工作人员操作。3. The installation of the oblique workbench in the utility model allows the staff to selectively install the wire harness processing device on the above workbench or the oblique workbench according to the needs of the wire harness processing, which is convenient for the staff to operate.
附图说明Description of drawings
图1为本实用新型所述的可移动式便捷化线束加工生产线的结构示意图;Fig. 1 is a structural schematic diagram of the portable and convenient wire harness processing production line described in the utility model;
图2为本实用新型中工装架的结构示意图;Fig. 2 is the structural representation of tool frame in the utility model;
图3为本实用新型中传输机构的结构示意图;Fig. 3 is the structural representation of transmission mechanism in the utility model;
图4为本实用新型中工装架放置到机架组件上的局部示意图;Fig. 4 is a partial schematic view of the tooling frame being placed on the frame assembly in the utility model;
图5为本实用新型中进一步优化后的工装架结构示意图;Fig. 5 is the schematic diagram of the tooling frame structure after being further optimized in the utility model;
图6为本实用新型中工装架进一步优化后的结构示意图;Fig. 6 is the structural schematic diagram after further optimization of tooling frame in the utility model;
图7为本实用新型中顶部支撑架的结构示意图;Fig. 7 is the structural representation of the top support frame in the utility model;
图8为本实用新型中顶部支撑架的局部放大图;Fig. 8 is a partial enlarged view of the top support frame in the utility model;
图9为本实用新型中斜向工作台上开设穿孔的结构示意图;Fig. 9 is a structural schematic diagram of opening perforations on the oblique workbench in the utility model;
图中:机架组件1、横向机架12、传输机构13、顶部支撑架14、工装架2、主传动滚筒131、从传动滚筒132、输送带133、输送驱动机构134、安装架141、导轨142、下支撑架21、竖向支撑架22、顶架23、支撑脚24、工作台25、限位架26、斜撑架27、斜向工作台28、放置架281、放置台29。In the figure:
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本实用新型。Below in conjunction with accompanying drawing and specific embodiment, further illustrate the utility model.
实施例Example
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", The orientation or positional relationship indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" etc. is based on The orientation or positional relationship shown in the accompanying drawings is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the utility model.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present utility model, unless otherwise specified, "plurality" means two or more, unless otherwise clearly defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例1Example 1
参照图1至5所示的一种可移动式便捷化线束加工生产线,包括:如图1所示的机架组件1,所述机架组件1包括一组支撑架11、横向机架12和传输机构13,所述支撑架11相对设置,所述横向机架12设于支撑架11的上方,所述传输机构13设于横向机架12上构成运输线;Referring to a movable and convenient wire harness processing production line shown in FIGS. 1 to 5, it includes: a
如图2、4所示的一组工装架2,所述工装架2间隔设于运输线上,且所述工装架2能够根据加工需要移动位置。需要说明的是本案中的工装架2是线束加工装架置的载体,在线束生产过程中需要对线束端子进行压接、插位、热缩管热缩、通电测试、检验包装等工序,工装架2上会根据线束的加工工序安装对应的压接、插位、热缩管热缩、通电测试、检验等加工装架置,线束在加工时,会根据其应用环境以及型号的不同对其加工工序进行调整,本方案中的工装架不是固定于机架组件上,因而其能够根据线束实际的生产工序对各个工装架2的位置进行重新排序、调整,让其根据线束的具体生产工序形成流水线式生产。A group of tooling racks 2 as shown in Figures 2 and 4, the tooling racks 2 are arranged at intervals on the transportation line, and the tooling racks 2 can be moved according to processing needs. It should be noted that the tooling rack 2 in this case is the carrier of the wiring harness processing device. During the production process of the wiring harness, it is necessary to perform processes such as crimping, insertion, heat shrinking of the heat shrinkable tube, power-on test, inspection and packaging of the wiring harness terminals. Frame 2 will install corresponding crimping, insertion, heat shrink tube heat shrinking, power-on test, inspection and other processing devices according to the processing procedures of the wire harness. When the wire harness is processed, it will be aligned according to its application environment and model. The processing procedure is adjusted. The tooling rack in this scheme is not fixed on the frame assembly, so it can reorder and adjust the position of each tooling rack 2 according to the actual production process of the wire harness, so that it can be formed according to the specific production process of the wire harness. Assembly line production.
如图3所示传输机构13包括主传动滚筒131、从传动滚筒132、输送带133和输送驱动机构134,所述主传动滚筒131和从传动滚筒132分别设于横向机架12的两端,并与横向机架12上的轴承座连接,所述输送带133绕于主传动滚筒131和从传动滚筒132上,所述输送驱动机构134通过固定座与支撑架11连接,且所述输送驱动机构134输出端设有驱动链轮,所述驱动链轮通过链条与主传动滚筒131一端的从动链轮连接。As shown in Figure 3, the
如图2所示工装架2包括一组下支撑架21、竖向支撑架22、顶架23和一组支撑脚24,所述下支撑架21之间通过紧固件连接,所述顶架23设于下支撑架21的上方,所述竖向支撑架22垂直设于下支撑架21和顶架23之间,上、下两端分别通过三通连接件与顶架23和下支撑架21连接,所述支撑脚24的上部通过三通连接件与下支撑架21连接,下部设于下支撑架21上,且所述顶架23上设有工作台25。As shown in Figure 2, the tooling frame 2 includes a set of lower support frames 21, a
实施例2Example 2
参照图1至5所示的一种可移动式便捷化线束加工生产线,包括:如图1所示的机架组件1,所述机架组件1包括一组支撑架11、横向机架12和传输机构13,所述支撑架11相对设置,所述横向机架12设于支撑架11的上方,所述传输机构13设于横向机架12上构成运输线;Referring to a movable and convenient wire harness processing production line shown in FIGS. 1 to 5, it includes: a
如图2、4所示的一组工装架2,所述工装架2间隔设于运输线上,且所述工装架2能够根据加工需要移动位置。A group of tooling racks 2 as shown in Figures 2 and 4, the tooling racks 2 are arranged at intervals on the transportation line, and the tooling racks 2 can be moved according to processing needs.
如图3所示传输机构13包括主传动滚筒131、从传动滚筒132、输送带133和输送驱动机构134,所述主传动滚筒131和从传动滚筒132分别设于横向机架12的两端,并与横向机架12上的轴承座连接,所述输送带133绕于主传动滚筒131和从传动滚筒132上,所述输送驱动机构134通过固定座与支撑架11连接,且所述输送驱动机构134输出端设有驱动链轮,所述驱动链轮通过链条与主传动滚筒131一端的从动链轮连接。As shown in Figure 3, the
如图2所示工装架2包括一组下支撑架21、竖向支撑架22、顶架23和一组支撑脚24,所述下支撑架21之间通过紧固件连接,所述顶架23设于下支撑架21的上方,所述竖向支撑架22垂直设于下支撑架21和顶架23之间,上、下两端分别通过三通连接件与顶架23和下支撑架21连接,所述支撑脚24的上部通过三通连接件与下支撑架21连接,下部设于下支撑架21上,且所述顶架23上设有工作台25。如图4所示还包括限位架26,所述限位架26上部通过三通连接件与下支撑架21连接,下部设于横向机架12的两侧,所述支撑脚24站于横向机架12上,限位架26设于横向机架12的两侧,让整个工装架置于横向机架12上,对其起到很好的限位作用,同时也提高了工装架放置的稳定性。As shown in Figure 2, the tooling frame 2 includes a set of lower support frames 21, a
实施例3Example 3
参照图1至5所示的一种可移动式便捷化线束加工生产线,包括:如图1所示的机架组件1,所述机架组件1包括一组支撑架11、横向机架12和传输机构13,所述支撑架11相对设置,所述横向机架12设于支撑架11的上方,所述传输机构13设于横向机架12上构成运输线;Referring to a movable and convenient wire harness processing production line shown in FIGS. 1 to 5, it includes: a
如图2、4所示的一组工装架2,所述工装架2间隔设于运输线上,且所述工装架2能够根据加工需要移动位置, 如图2所示工装架2包括一组下支撑架21、竖向支撑架22、顶架23和一组支撑脚24,所述下支撑架21之间通过紧固件连接,所述顶架23设于下支撑架21的上方,所述竖向支撑架22垂直设于下支撑架21和顶架23之间,上、下两端分别通过三通连接件与顶架23和下支撑架21连接,所述支撑脚24的上部通过三通连接件与下支撑架21连接,下部设于下支撑架21上,且所述顶架23上设有工作台25。如图4所示还包括限位架26,所述限位架26上部通过三通连接件与下支撑架21连接,下部设于横向机架12的两侧,所述支撑脚24站于横向机架12上,限位架26设于横向机架12的两侧,让整个工装架置于横向机架12上,对其起到很好的限位作用,同时也提高了工装架放置的稳定性。A group of tooling racks 2 as shown in Figures 2 and 4, the tooling racks 2 are arranged at intervals on the transportation line, and the tooling racks 2 can move positions according to processing needs, as shown in Figure 2, the tooling racks 2 include a set of The
如图6所示,还包括用于放置产品或者工具的放置台29,便于工作人员根据需要将待加工的产品或者是所需的工具等物品放到上面,所述放置台29设于下支撑架21上,并设于斜撑架27的两侧。As shown in Figure 6, it also includes a placement table 29 for placing products or tools, which is convenient for the staff to put the products to be processed or the required tools and other items on it as needed, and the placement table 29 is located on the lower support On the
如图3所示传输机构13包括主传动滚筒131、从传动滚筒132、输送带133和输送驱动机构134,所述主传动滚筒131和从传动滚筒132分别设于横向机架12的两端,并与横向机架12上的轴承座连接,所述输送带133绕于主传动滚筒131和从传动滚筒132上,所述输送驱动机构134通过固定座与支撑架11连接,且所述输送驱动机构134输出端设有驱动链轮,所述驱动链轮通过链条与主传动滚筒131一端的从动链轮连接。As shown in Figure 3, the
实施例4Example 4
参照图1至5所示的一种可移动式便捷化线束加工生产线,包括:如图1所示的机架组件1,所述机架组件1包括一组支撑架11、横向机架12和传输机构13,所述支撑架11相对设置,所述横向机架12设于支撑架11的上方,所述传输机构13设于横向机架12上构成运输线;且所述横向机架12的两侧设有走线槽,另外,支撑架11之间位于横向机架的下方设有安装架,所述安装架上设有气源管。Referring to a movable and convenient wire harness processing production line shown in FIGS. 1 to 5, it includes: a
如图2、4所示的一组工装架2,所述工装架2间隔设于运输线上,且所述工装架2能够根据加工需要移动位置。工装架2不仅能够为线束的加工提供工位,同时其下部还能够对位于两工装架2之间传输机构13上的产品起到阻隔作用。需要说明的是本案中的工装架2是线束加工装架置的载体,在线束生产过程中需要对线束端子进行压接、插位、热缩管热缩、通电测试、检验包装等工序,工装架2上会根据线束的加工工序安装对应的压接、插位、热缩管热缩、通电测试、检验等加工装架置,线束在加工时,会根据其应用环境以及型号的不同对其加工工序进行调整,本方案中的工装架不是固定于机架组件上,因而其能够根据线束实际的生产工序对各个工装架2的位置进行重新排序、调整,让其根据线束的具体生产工序形成流水线式生产。A group of tooling racks 2 as shown in Figures 2 and 4, the tooling racks 2 are arranged at intervals on the transportation line, and the tooling racks 2 can be moved according to processing needs. The tooling frame 2 can not only provide a station for the processing of the wire harness, but also its lower part can block the products on the
另外,生产线上的工装架2的个数能够根据不同产品的加工工序进行删、减和排序。In addition, the number of tooling racks 2 on the production line can be deleted, reduced and sorted according to the processing procedures of different products.
如图7所示机架组件1还包括顶部支撑架14,所述顶部支撑架14通过一组竖向立柱与横向机架12连接;所述顶部支撑架14上设有用于安装提示报警灯的安装架141,所述提示报警灯设于安装架141上。顶部支撑架14的设置,大大提供运输线的作业空间和工装架活动性,同时,提示报警灯采用三色灯,能够对生产线的生产进行目视化管理,红色代表生产,黄灯代表缺料预警,绿灯代表正常生产,员工通过开关触发。
如图7、8所述顶部支撑架14上方设有灯架142,位于灯架142的下方设有文件架143。As shown in FIGS. 7 and 8 , a
如图2所示工装架2包括一组下支撑架21、竖向支撑架22、顶架23和一组支撑脚24,所述下支撑架21之间通过紧固件连接,所述顶架23设于下支撑架21的上方,所述竖向支撑架22垂直设于下支撑架21和顶架23之间,上、下两端分别通过三通连接件与顶架23和下支撑架21连接,所述支撑脚24的上部通过三通连接件与下支撑架21连接,下部设于下支撑架21上,且所述顶架23上设有工作台25。如图4所示还包括限位架26,所述限位架26上部通过三通连接件与下支撑架21连接,下部设于横向机架12的两侧,所述支撑脚24站于横向机架12上,限位架26设于横向机架12的两侧,让整个工装架置于横向机架12上,对其起到很好的限位作用,同时也提高了工装架放置的稳定性。As shown in Figure 2, the tooling frame 2 includes a set of lower support frames 21, a
如图6所示,还包括用于放置产品或者工具的放置台29,便于工作人员根据需要将待加工的产品或者是所需的工具等物品放到上面,所述放置台29设于下支撑架21上,并设于斜撑架27的两侧。As shown in Figure 6, it also includes a placement table 29 for placing products or tools, which is convenient for the staff to put the products to be processed or the required tools and other items on it as needed, and the placement table 29 is located on the lower support On the
如图3所示传输机构13包括主传动滚筒131、从传动滚筒132、输送带133和输送驱动机构134,所述主传动滚筒131和从传动滚筒132分别设于横向机架12的两端,并与横向机架12上的轴承座连接,所述输送带133绕于主传动滚筒131和从传动滚筒132上,所述输送驱动机构134通过固定座与支撑架11连接,且所述输送驱动机构134输出端设有驱动链轮,所述驱动链轮通过链条与主传动滚筒131一端的从动链轮连接。所示输送驱动机构134采用步进电机,电机转动时带动驱动链轮转动,由于驱动链轮与从动链轮通过链条连接,因而驱动链轮转动时将带动从动链轮跟其一起转动,在从动链轮的带动下主传动滚筒131跟其一起转动,在主传动滚筒131的带动下,从传动滚筒132跟随其一起转动,在此过程中主传动滚筒131和从传动滚筒132将驱动输送带133转动,加工后的产品至于输送带133后,将通过输送带133将其输送至下一个工序。As shown in Figure 3, the
如图4所示下支撑架21和顶架23之间设有至少一组斜撑架27,所述斜撑架27上设有斜向工作台28,且所述下支撑架21上位于斜向工作台28的下方设有一组放置架281。斜向工作台28的下部放置架281上,后方靠于斜撑架27上,如图9所示斜向工作台28上能够根据需要开口穿孔,穿孔内可以设有用于线束加工的加工装架置。As shown in Figure 4, between the
如图6所示,工作台25或者斜向工作台28的背部设于安装卡扣251,所述安装卡扣251呈半圆形,卡接于对应的顶架23或者斜撑架27上。As shown in FIG. 6 , the back of the
本实施例中所述的一种可移动式便捷化线束加工生产线,其工作原理如下,根据线束加工的需要,在传输机构上设置间隔设置一组工装架,工装架的结构可根据生产的需要继续选择其结构形式,工装架的设置,根据线束加工的工序进行排布,一个工序加工完成后,则将加工后的产品放置输送带133上,通过输送带133将其输送至下一个工序,当产品到达下一个工序的工装架2边上时,工装架2将其挡住,防止其继续向前移动,带工作人员将其拿到工装架2的工作台上处理完后,再放置工装架2后方的输送带133上,将其输送至下一个工序即可,省去了人工搬运产品的过程,减少工人的工作量,降低工作负荷。A portable and convenient wire harness processing production line described in this embodiment has the following working principle. According to the needs of wire harness processing, a set of tooling racks are set at intervals on the transmission mechanism, and the structure of the tooling racks can be adjusted according to the needs of production. Continue to select its structural form, the setting of the tooling frame, and arrange it according to the process of wire harness processing. After a process is completed, the processed product is placed on the
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进,这些改进也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements can also be made, and these improvements should also be considered It is the protection scope of the utility model.
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