CN2167098Y - Process for continuous quenching with stepless adjusting power - Google Patents
Process for continuous quenching with stepless adjusting power Download PDFInfo
- Publication number
- CN2167098Y CN2167098Y CN93210620U CN93210620U CN2167098Y CN 2167098 Y CN2167098 Y CN 2167098Y CN 93210620 U CN93210620 U CN 93210620U CN 93210620 U CN93210620 U CN 93210620U CN 2167098 Y CN2167098 Y CN 2167098Y
- Authority
- CN
- China
- Prior art keywords
- power
- workpiece
- intermediate frequency
- power control
- contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Heat Treatment Of Articles (AREA)
- General Induction Heating (AREA)
Abstract
本实用新型公开了一种变截面轴连续淬火新工 艺。工艺装备由功率无级调节器、功率控制样板及其 与工件同步控制系统、圆环状横向磁场加热感应器组 成。该工艺的特点：能够根据工件与感应圈间隙大小 无级调节中频输出功率，通过和工件同步的功率控制 样板与功率无级调节器触头的接触进行控制。用圆 环状横向磁场加热感应器加热工件。从而用小功率 的中频电源及普通立式淬火机床进行变截面轴感应 热处理，可获得连续的和达到要求深度的淬硬层。
The utility model discloses a new technology of continuous quenching of variable section shafts. The process equipment is composed of stepless power regulator, power control model and its synchronous control system with workpiece, and circular transverse magnetic field heating inductor. The characteristics of this process: it can steplessly adjust the intermediate frequency output power according to the size of the gap between the workpiece and the induction coil, and control it through the contact between the power control template synchronized with the workpiece and the contact of the power stepless regulator. The workpiece is heated by a circular transverse magnetic field heating inductor. Therefore, a continuous hardened layer with a required depth can be obtained by using a low-power intermediate frequency power supply and an ordinary vertical quenching machine tool for variable-section shaft induction heat treatment.
Description
The utility model patent relates to a kind of improved induction heat treatment process, particularly a kind ofly can carry out the stepless adjusting power continuous quenching to non-uniform shaft, make it to obtain successive quench-hardened case and hardened depth and diameter and keep a certain proportion of technology with the small power intermediate frequency power supply.
The induction heat treatment process of non-uniform shaft employing at present mainly contains two kinds:
1, adopt annulus longitudinal magnetic field heating inductor continuous quenching.Impose different driving voltages in the different sections of the diameter of axle, induced current is hoop and flows on the surface of axle, at the step place of axle, because the influence of magnetic field skew, especially when cross section difference is big (the diameter difference is greater than the 10-20 millimeter), quench-hardened case is difficult for continuously, during work easily in this cut-out that twists.In addition, also be difficult for keeping hardened depth to become certain ratio with diameter.
2, adopt the heating of rectangle inductor block transverse magnetic field to quench simultaneously.The more powerful intermediate frequency power supply of this arts demand, the technological equipment investment height only is suitable for producing in enormous quantities.(seeing Table one)
Table one
| Name of product | Intermediate frequency power supply power (kilowatt) | Heat-up time (second) |
| Back semiaxis (east wind) | 320 | 59 |
| Back semiaxis (liberation) | 312 | 54 |
The task of the utility model patent provides a kind of improved non-uniform shaft induction heat treatment process, can be according to the profile of workpiece, and the size of step-less adjustment power is carried out continuous quenching.Should heat treated requirement to be fit to medium and small factory production non-uniform shaft satisfaction.
The utility model technology is that following mode realizes:
1, the intermediate frequency power supply power stepless setter that design changes with workpiece and induction coil gap length.
This power stepless setter has two adjusting knobs, and one is to select starting voltage (the minimum place in workpiece and induction coil gap voltage), and another selects workpiece and induction coil gap maximum voltage.Control contacting of model by power stepless setter contact with power, (power control model is with the upper and lower motion of lathe slide unit, power stepless setter contact is done left and right to-and-fro movement with the profile of power control model, drives the contact that contacts with sr it in and does left and right to-and-fro movement) step-less adjustment of the whole quenching process power of realization.
2, make corresponding power control model according to all kinds of traitorous over glazes.
3, set up the synchronous Controlling System of workpiece and power control model.
(1), steady arm: make need the harden initial point position unanimity at position of each identical workpiece.
(2), the starting point that contacts with power stepless setter contact on the power control model resets and centering.
4, design circular transverse magnetic field heating inductor.
The induced current that this inductor block is produced on workpiece is the trapezoidal dentation of sealing along journal surface, and induced current flows through vertically at non-uniform shaft step place, thereby quench-hardened case is obtained continuously easily.
Above-mentioned tooling is installed on the common vertical quenching machine, when workpiece and power control model all is in desired location, chooses various parameters, can satisfy the requirement of non-uniform shaft induction heat treatment.This technology unit time internal consumption power less (seeing Table two) is suitable in the non-uniform shaft, small serial production.
Table two
| Induction coil internal diameter (millimeter) | Diameter of work dimensional change (millimeter) | The gap of induction coil and workpiece (millimeter) | Intermediate frequency power supply power (kilowatt) |
| Φ65 | Φ60-Φ41 | 2.5-12.0 | 30-55 |
Below with reference to accompanying drawing the utility model technology is described in further detail.(this figure architecture schematic diagram)
With reference to illustrating: processed workpiece (3) is fixed on the quenching machine slide unit (5) with top, induction coil (2) links to each other with induction hardening transformer, the steady arm (4) of determining workpiece heating zero position is fixed on the lathe bed (11), and power control model seat (6) is installed in parallel on the machine tool sliding table (5).DC servo motor (7) is fixed on the top of power control model seat (6), drive power control model (9) by sleeve screw mandrel (8) and do upper and lower moving on power control model seat (6), its purpose makes power control model (9) be in desired location.Two pairs of spacings also be housed be 2 millimeters tinsel (13) on power control model (9), in parallel in the other direction between them with lead.Centering contact (12) is installed on the lathe bed (11), and reset contact (14) is installed on the power control model seat (6), and power stepless setter (10) is fixed on the lathe bed, and contact on it and power control model (9) keep in touch.
The work beginning, workpiece (3) rises slowly, when setting position and steady arm (4) on it when contact contacts, send signal, slide unit (5) stop rises, and workpiece enters and is heated zero position, if power control model (9) is in desired location, then the two pairs of gaps are that 2 millimeters tinsel (13) does not contact with reset contact (14) with its corresponding centering contact (12) on it, just can carry out induction heat treatment to workpiece by the parameter of adjusting.If power control model (9) is not in desired location, a slice in the corresponding two metal sheets with it of centering contact (12) is connected, DC servo motor (7) makes power control model (9) left alone without help at desired location to the direction rotation that contact and tinsel are disengaged.
The synchronous Controlling System of this kind workpiece and power control model can solve deep mixed the causing of center hole and bring that initial point position and workpiece are heated the inconsistent problem of initial point position on the power control model.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN93210620U CN2167098Y (en) | 1993-04-14 | 1993-04-14 | Process for continuous quenching with stepless adjusting power |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN93210620U CN2167098Y (en) | 1993-04-14 | 1993-04-14 | Process for continuous quenching with stepless adjusting power |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2167098Y true CN2167098Y (en) | 1994-06-01 |
Family
ID=33792475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN93210620U Expired - Fee Related CN2167098Y (en) | 1993-04-14 | 1993-04-14 | Process for continuous quenching with stepless adjusting power |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2167098Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104232863A (en) * | 2014-09-11 | 2014-12-24 | 安徽省合肥汽车锻件有限责任公司 | Movable type continuous quenching device |
| CN107400766A (en) * | 2017-09-18 | 2017-11-28 | 安徽省宣城市永健机械有限公司 | A kind of automobile axle shaft induction hardening equipment |
-
1993
- 1993-04-14 CN CN93210620U patent/CN2167098Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104232863A (en) * | 2014-09-11 | 2014-12-24 | 安徽省合肥汽车锻件有限责任公司 | Movable type continuous quenching device |
| CN104232863B (en) * | 2014-09-11 | 2016-06-01 | 安徽省合肥汽车锻件有限责任公司 | Packaged type continuous quenching device |
| CN107400766A (en) * | 2017-09-18 | 2017-11-28 | 安徽省宣城市永健机械有限公司 | A kind of automobile axle shaft induction hardening equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US8466395B2 (en) | Induction heat treatment of workpieces | |
| CN101214514B (en) | Corner iron manufacturing method | |
| EP1815718B1 (en) | Scan induction heating | |
| CN104028575B (en) | The processing technology of the overall special-shaped oil-control ring wire forming of steel and equipment | |
| JP6142409B2 (en) | Electric heating method | |
| CN104109739B (en) | Induction quenching device of guide wheel of hydraulic excavator and quenching method of novel induction quenching device | |
| JPH02267224A (en) | Method and apparatus for induction heating of gear tooth | |
| CN2167098Y (en) | Process for continuous quenching with stepless adjusting power | |
| CN110791626B (en) | A kind of marine bulb flat steel squirrel cage induction heating device and process | |
| CN113832306A (en) | Large-diameter large-pitch lead screw surface induction heating device and surface heating method | |
| CN108570536A (en) | A kind of pivoting support raceway is without soft band quenching apparatus and technique | |
| CN2712939Y (en) | Transmission mechanism for automated numerically-controlled quenching machine tool | |
| CN101215626B (en) | Continuous heat treatment method for angle steel and angle steel manufacturing method | |
| CN112676342B (en) | A heating device and method for sheet rolling process | |
| CN202380043U (en) | Three-shaft linkage induction quenching numerical control machine tool | |
| CN203683582U (en) | Program-controllable super-large plane quenching vector correction device | |
| CN207933499U (en) | A kind of pivoting support raceway is without soft band quenching apparatus | |
| CN113941650B (en) | Electromagnetic heating incremental forming method and device for sheet metal | |
| CN111926157A (en) | Quenching tool | |
| CN203602667U (en) | All-digital control medium-frequency through quench machining tool | |
| CN114833206B (en) | Electromagnetic induction heat supplementing device and method for ultra-large H-shaped steel rolling process | |
| CN109454120B (en) | Amplitude-controlled extrusion forming device and method for sheet metal | |
| CN221392386U (en) | Preforming equipment for U-shaped composite material stringer blank | |
| CN220591378U (en) | Reinforcing steel bar rounding equipment for producing prestressed steel cylinder concrete pipe | |
| CN222260794U (en) | Transformer winding mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |