CN216649719U - Equipment management system and all-in-one machine - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及产品定位加工领域,尤其涉及一种设备管理系统及一体机。The present application relates to the field of product positioning and processing, and in particular, to an equipment management system and an integrated machine.
背景技术Background technique
工业生产朝越来越自动化、数字化和智能化方向发展,在人力密集型的代工生产类企业中,为便于对生产进行管控,通常通过管理系统与设备对接,但目前的管理系统功能单一,无法实现智能化生产。Industrial production is developing towards more and more automation, digitization and intelligence. In labor-intensive OEM production enterprises, in order to facilitate the management and control of production, the management system is usually connected to the equipment, but the current management system has a single function. Intelligent production cannot be achieved.
实用新型内容Utility model content
有鉴于此,有必要提供一种设备管理系统及一体机,以解决上述的问题。In view of this, it is necessary to provide a device management system and an integrated machine to solve the above problems.
本申请的实施例提供一种设备管理系统,包括服务器,所述设备管理系统还包括身份识别模块、数据采集模块和报警模块,所述身份识别模块用于识别人员信息并传输至所述服务器,所述服务器中存储有人员信息和所述人员信息对应的可操作的设备信息,基于所述人员信息,所述服务器的后台判断人员是否有操作当前设备的权限;所述数据采集模块在所述人员具备权限后,所述数据采集模块开启并采集产品流程信息传输至所述服务器,并获取所述产品的历史流程信息,通过所述服务器的后台比对所述历史流程信息与所述服务器内的系统标准流程;所述报警模块在所述历史流程信息与所述系统标准流程不符时,发出警示信息。The embodiment of the present application provides a device management system, including a server, the device management system further includes an identity recognition module, a data acquisition module and an alarm module, the identity recognition module is used to identify personnel information and transmit it to the server, The server stores personnel information and operable device information corresponding to the personnel information, and based on the personnel information, the background of the server determines whether the personnel have the authority to operate the current device; After the person has the authority, the data collection module is turned on and collects the product process information and transmits it to the server, and obtains the historical process information of the product, and compares the historical process information with the internal process information of the server through the background of the server. The system standard process of the system; the alarm module sends out a warning message when the historical process information is inconsistent with the system standard process.
进一步地,在本申请的一些实施例中,所述数据采集模块包括用于连接扫描枪的USB接口和/或RS232接口,通过所述扫描枪扫描产品上的条形码,采集所述产品流程信息上传到所述服务器,并获取所述产品的历史流程信息。Further, in some embodiments of the present application, the data acquisition module includes a USB interface and/or an RS232 interface for connecting to a scanning gun, and the barcode on the product is scanned by the scanning gun, and the product process information is collected and uploaded. to the server, and obtain the historical process information of the product.
进一步地,在本申请的一些实施例中,所述设备管理系统还包括声音输入模块和声音输出模块,所述声音输入模块用于连接麦克风采集语音信息,所述声音输出模块用于连接扬声器输出声音。Further, in some embodiments of the present application, the device management system further includes a sound input module and a sound output module, the sound input module is used for connecting a microphone to collect voice information, and the sound output module is used for connecting a speaker to output sound.
进一步地,在本申请的一些实施例中,所述设备管理系统还包括通讯模块,用于发送文字或语音或拨打座机,以与其他设备的人员进行联系。Further, in some embodiments of the present application, the device management system further includes a communication module, which is used for sending text or voice or dialing a landline to communicate with personnel of other devices.
进一步地,在本申请的一些实施例中,所述服务器存储有设备生产常见问题对应的解决办法,所述设备管理系统还包括异常分析管理模块,所述异常分析管理模块用于查看所述常见问题对应的解决办法。Further, in some embodiments of the present application, the server stores solutions corresponding to common problems in equipment production, and the equipment management system further includes an anomaly analysis and management module, which is used to view the common problems in the equipment. solution to the problem.
进一步地,在本申请的一些实施例中,所述设备管理系统还包括与所述报警模块电连接的静电测量模块,所述静电测量模块用于连接静电检测装置。Further, in some embodiments of the present application, the device management system further includes an electrostatic measurement module electrically connected to the alarm module, and the electrostatic measurement module is configured to be connected to an electrostatic detection device.
进一步地,在本申请的一些实施例中,所述产品流程信息包括所述产品在每个工站的加工参数、对应工站的加工设备信息及对应的加工人员信息。Further, in some embodiments of the present application, the product flow information includes processing parameters of the product at each station, processing equipment information of the corresponding station, and corresponding processing personnel information.
进一步地,在本申请的一些实施例中,所述身份识别模块包括工牌识别模块和/或指纹采集模块,所述工牌识别模块用于通过近场通信识别工牌中的人员信息,所述指纹采集模块用于连接指纹采集器并通过所述指纹采集器采集人员信息。Further, in some embodiments of the present application, the identity recognition module includes a badge recognition module and/or a fingerprint acquisition module, and the badge recognition module is used to identify personnel information in the badge through near field communication, so The fingerprint collection module is used to connect a fingerprint collector and collect personnel information through the fingerprint collector.
本申请的实施例还提供一种应用所述设备管理系统的一体机,包括壳体、触摸屏显示器、主板和读卡槽,所述触摸屏显示器连接所述壳体;所述主板设于所述壳体内并连接所述触摸屏显示器,所述主板内设有安卓系统,所述安卓系统内存储有所述身份识别模块、所述数据采集模块和所述报警模块;所述读卡槽设于所述壳体内并连接所述身份识别模块,用于插入工牌识别所述工牌的人员信息。The embodiment of the present application also provides an all-in-one machine applying the device management system, including a casing, a touch screen display, a main board and a card reading slot, the touch screen display is connected to the casing; the main board is arranged on the casing The touch screen display is connected in the body, the main board is provided with an Android system, and the Android system stores the identity recognition module, the data acquisition module and the alarm module; the card reading slot is provided in the The identity recognition module is connected in the housing, and is used for inserting the badge to identify the personnel information of the badge.
进一步地,在本申请的一些实施例中,所述主板包括用于连接扫描枪的USB接口和/或RS232接口、用于连接声光报警装置的报警接口和用于连接网络的LAN接口。Further, in some embodiments of the present application, the main board includes a USB interface and/or an RS232 interface for connecting a scanning gun, an alarm interface for connecting an audible and visual alarm device, and a LAN interface for connecting to a network.
上述的设备管理系统和一体机通过身份识别模块实现实名制作业,通过数据采集模块采集产品流程信息和获取产品的历史流程信息,并通过报警模块发出警示信息,便于及时发现异常,快速纠错,智能化程度高,有效提升生产的良率和效率。The above-mentioned equipment management system and all-in-one machine realize real-name production operations through the identity recognition module, collect product process information and obtain historical product process information through the data acquisition module, and issue warning information through the alarm module, which is convenient for timely detection of abnormalities, rapid error correction, and intelligent It has a high degree of chemicalization and effectively improves the yield and efficiency of production.
附图说明Description of drawings
图1示意了一实施例中设备管理系统的结构示意图。FIG. 1 is a schematic structural diagram of a device management system in an embodiment.
图2示意了另一实施例中设备管理系统的结构示意图。FIG. 2 is a schematic structural diagram of a device management system in another embodiment.
图3示意了一实施例中一体机的结构示意图。FIG. 3 is a schematic structural diagram of an all-in-one machine in an embodiment.
图4示意了一实施例中另一视角的一体机的结构示意图。FIG. 4 is a schematic structural diagram of an all-in-one machine from another perspective in an embodiment.
主要元件符号说明Description of main component symbols
设备管理系统 1000
服务器 10
身份识别模块 20
数据采集模块 30
报警模块 40
静电测量模块 50
声音输入模块 60
声音输出模块 70
通讯模块 80
异常分析管理模块 90Anomaly Analysis
日志采集模块 100Log Collection
网络模块 110
一体机 200All-in-one 200
壳体 201
触摸屏显示器 202
LAN接口 203a
USB接口 203b
RS232接口 203cRS232 interface 203c
报警接口 203d
读卡槽 204
异常指示灯 205
如下具体实施例将结合上述附图进一步说明本申请。The following specific embodiments will further illustrate the present application in conjunction with the above drawings.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.
需要说明的是,当组件被称为“装设于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。It should be noted that when a component is referred to as being "mounted on" another component, it can be directly on the other component or there may also be an intervening component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a co-existing centered component.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the application are for the purpose of describing specific embodiments only, and are not intended to limit the application. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
本申请的实施例提供一种设备管理系统,包括服务器,所述设备管理系统还包括身份识别模块、数据采集模块和报警模块,所述身份识别模块用于识别人员信息并传输至所述服务器,所述服务器中存储有人员信息和所述人员信息对应的可操作的设备信息,基于所述人员信息,所述服务器的后台判断人员是否有操作当前设备的权限;所述数据采集模块在所述人员具备权限后,所述数据采集模块开启并采集产品流程信息传输至所述服务器,并获取产品的历史流程信息,通过所述服务器的后台比对所述历史流程信息与所述服务器内的系统标准流程;所述报警模块在所述历史流程信息与所述系统标准流程不符时,发出警示信息。The embodiment of the present application provides a device management system, including a server, the device management system further includes an identity recognition module, a data acquisition module and an alarm module, the identity recognition module is used to identify personnel information and transmit it to the server, The server stores personnel information and operable device information corresponding to the personnel information, and based on the personnel information, the background of the server determines whether the personnel have the authority to operate the current device; After the person has the authority, the data collection module is turned on, collects the product process information and transmits it to the server, and obtains the historical process information of the product, and compares the historical process information with the system in the server through the background of the server. Standard flow; the alarm module sends out warning information when the historical flow information is inconsistent with the system standard flow.
本申请的实施例还提供一种应用所述设备管理系统的一体机,包括壳体、触摸屏显示器、主板和读卡槽,所述触摸屏显示器连接所述壳体;所述主板设于所述壳体内并连接所述触摸屏显示器,所述主板内设有所述安卓系统,所述安卓系统内存储有所述身份识别模块、所述数据采集模块和所述报警模块;所述读卡槽设于所述壳体内并连接所述身份识别模块,用于插入工牌识别所述工牌的人员信息。The embodiment of the present application also provides an all-in-one machine applying the device management system, including a casing, a touch screen display, a main board and a card reading slot, the touch screen display is connected to the casing; the main board is arranged on the casing The touch screen display is connected in the body, the Android system is provided in the main board, and the Android system is stored with the identity recognition module, the data acquisition module and the alarm module; the card reading slot is located in the The housing is connected with the identity recognition module for inserting a badge to identify the personnel information of the badge.
上述的设备管理系统和一体机通过身份识别模块实现实名制作业,通过数据采集模块采集产品流程信息和获取产品的历史流程信息,并通过报警模块发出警示信息,便于及时发现异常,快速纠错,智能化程度高,有效提升生产的良率和效率。The above-mentioned equipment management system and all-in-one machine realize real-name production operations through the identity recognition module, collect product process information and obtain historical product process information through the data acquisition module, and issue warning information through the alarm module, which is convenient for timely detection of abnormalities, rapid error correction, and intelligent It has a high degree of chemicalization and effectively improves the yield and efficiency of production.
下面结合附图,对本申请的一些实施例作详细说明。Some embodiments of the present application will be described in detail below with reference to the accompanying drawings.
请参阅图1,设备管理系统1000用于设于各个工站的设备上,设备管理系统1000内嵌有安卓系统,设备管理系统1000包括服务器10和与所述服务器10电连接的身份识别模块20、数据采集模块30和报警模块40。Please refer to FIG. 1 , the
服务器10内存储有人员信息以及人员信息对应的技能信息,即该人员对应的可操作的设备的信息。具体的,每一人员需要通过考核的方式获取对应工站的证书,将人员的证书获取状态录入服务器10中对应的人员信息中。服务器10内还存储有各个工站的工站信息、各个工站的系统标准流程以及各个工站传输的历史流程信息。可以理解的是,历史流程信息通过数据采集模块30采集传输至服务器10。The
在一实施例中,服务器10内还存储有各类设备在加工时可能出现的问题以及问题的对应解决办法。In one embodiment, the
身份识别模块20用于识别人员信息并将人员信息传输至服务器10,基于服务器10内存储有人员信息以及人员信息对应的技能信息,通过服务器10的后台判断人员是否具有操作当前工站的权限。当具备权限后,设备对应的功能开启,当不具备权限时,设备对应的功能关闭,避免后续设备使用出错。The
在一实施例中,身份识别模块20包括工牌识别模块和指纹采集模块,其中工牌识别模块用于通过近场通讯识别人员工牌内的人员信息。可以理解的是,人员工牌内的人员信息可以通过服务器10进行更改。指纹采集模块用于连接指纹采集器并通过指纹采集器采集人员信息。可以理解的是,在进行身份识别时,可以使用工牌进行识别,也可以使用指纹进行识别,还可以在工牌识别后通过指纹进行识别,避免人员使用他人工牌进行操作设备。In one embodiment, the
在一实施例中,身份识别模块20还包括认证单元,用于在识别人员身份后,进一步通过权限更高的人员将人员信息与设备进行绑定后,人员才能操作设备,并且在完成作业后,通过权限更高的人员进行与设备的解绑,并于下一人员进行绑定。In one embodiment, the
数据采集模块30在未进行身份识别前处于关闭状态,即未通过身份识别的人员无法使用数据采集模块30。在人员通过身份识别后,数据采集模块30开启并获取当前工站的历史流程信息,服务器10的后台比对当前工站的历史流程信息是否符合当前工站的系统标准流程,当不符合要求时,通过报警模块40发出警示信息。The
数据采集模块30还采集当前工站的产品流程信息,并将加工流程信息传输至服务器10,以此实现每个工站与人员进行实名制绑定。可以理解的是,数据采集模块30采集的当前工站的产品流程信息即为下一工站的历史流程信息。历史流程信息是产品经过多个工站加工的所有流程信息,当其中一个工站未采集产品流程信息时,在下一工站通过服务器10比对即可发现遗漏的工站信息以及对应的识别的人员信息,实现实名制作业。在一实施例中,产品流程信息包括产品在每个工站的加工参数、对应工站的加工设备信息及对应的加工人员信息。The
在一实施例中,数据采集模块30包括用于连接一扫描枪的USB接口和RS232接口,通过扫描枪扫描产品上的条形码,采集产品流程信息并上传到服务器10,并获取该条形码对应的历史流程信息。在一实施例中,数据采集模块30还包括RS485接口和COM3接口等接口。In one embodiment, the
可以理解的是,扫描枪还可以扫描工站的设备信息,并将设备信息传输至服务器10。It can be understood that the scanner gun can also scan the equipment information of the workstation and transmit the equipment information to the
报警模块40在历史流程信息与系统标准流程不符时,发出警示信息,便于人员发现,快速处理现场异常。The
在一实施例中,报警模块40包括报警接口,用于外接声光报警装置,在历史流程信息与系统标准流程不符时,发出声光警示信息,便于人员发现,快速处理现场异常。In one embodiment, the
可以理解的是,可以通过调整声光报警装置的声音、光线颜色、声音变化频率、光跳动频率等方面表示不同的异常类别。It can be understood that different abnormal categories can be represented by adjusting the sound, light color, sound changing frequency, light beating frequency, etc. of the sound and light alarm device.
在其他实施例中,报警模块40也可以通过文字和/或语音等其他方式发出警示信息,便于人员发现,快速处理现场异常。In other embodiments, the
在一实施例中,设备管理系统1000还包括静电测量模块50,静电测量模块50电连接服务器10,静电测量模块50用于连接静电检测装置,在人员操作设备时,进行静电检测,并在存在静电时,通过报警模块40发出警报信息。In one embodiment, the
在一实施例中,设备管理系统1000还包括声音输入模块60和声音输出模块70,其中声音输入模块60用于连接麦克风采集语音信息,声音输出模块70用于连接扬声器输出声音。通过声音输入模块60和声音输出模块70实现各个工站件的通讯,便于在出现问题后进行及时的沟通。可以理解的是,声音输入模块60和声音输出模块70还可以用其他用途,如智能语音对话等。In one embodiment, the
在一实施例中,设备管理系统1000还包括用于进行实时沟通的通讯模块80,通讯模块80具备发送文字、语音、建立群聊和拨打座机等功能。可以理解的是,在进行语音和拨打座机功能时,通过声音输入模块60和声音输出模块70进行语音传输。In one embodiment, the
在一实施例中,设备管理系统1000还包括电连接服务器10的异常分析管理模块90,用于向操作设备的人员提供服务器10内存储的常见问题对应的解决办法,便于人员在设备出现问题后进行查看并进行解决常见问题,有利于提升生产效率。在异常分析管理模块90中,人员还可以通过声音输入模块60输入异常问题,通过声音输出模块70输出常见问题解决办法,实现智能语音对话,操作更加方便。In one embodiment, the
在一实施例中,设备管理系统1000还包括日志采集模块100,用于收集并分析各个工站的异常类型,便于快速找出原因并及时进行改进,提升设备的利用率。In one embodiment, the
可以理解的是,设备管理系统1000内嵌安卓系统,因此便于在安卓系统内开发所需功能的软件,如系统防毒、远程管控、录屏辅助等功能。It can be understood that the
可以理解的是,设备管理系统1000还包括网络模块110,用于实现各个模块与服务器10之间的连接。It can be understood that the
上述的设备管理系统1000通过身份识别模块20实现实名制作业,通过数据采集模块30采集产品流程信息和获取产品的历史流程信息,并通过报警模块40发出警示信息,便于及时发现异常,快速纠错,智能化程度高,有效提升生产的良率和效率。The above-mentioned
请参阅图2和图3,本申请还提供一种应用上述设备管理系统1000的一体机200,一体机200包括壳体201、触摸屏显示器202、主板(图未示)和读卡槽204。触摸屏显示器202装设于壳体201上且连接主板,主板和读卡槽204设于壳体201内,读卡槽204还连接于主板。读卡槽204用于插入工牌识别工牌的人员信息,在一实施例中,读卡槽204通过NFC识别工牌的人员信息,在其他实施例中,读卡槽204通过RFID识别工牌的人员信息。在一实施例中,工牌需持续放置于读卡槽204内,以便于读卡槽201不断获取信息,当工牌从读卡槽201拔出后,则无法继续操作设备。2 and 3 , the present application further provides an all-in-one
在一实施例中,主板包括存储器和处理器,其中存储器内嵌安卓系统,安卓系统内设有上述的各类模块,如身份识别模块20、数据采集模块30和报警模块40、通讯模块80、异常分析管理模块90、声音输入模块60和声音输出模块70等。In one embodiment, the mainboard includes a memory and a processor, wherein the memory is embedded with an Android system, and the Android system is provided with the above-mentioned various modules, such as an
可以理解的是,触摸屏显示器202用于显示异常类型、人员信息、产品流程信息、历史流程信息等还可以用于操作各模块以实现对应的功能,例如进行人员身份识别、信息采集、发送文字、语音、建立群聊、拨打座机以及查询常用问题的解决方法等。It can be understood that the
主板包括多个功能接口,用于与各模块实现连接。具体的:The main board includes a plurality of functional interfaces for connecting with each module. specific:
主板包括LAN接口203a,用于通过网络连接服务器10。The main board includes a
主板还包括至少一个USB接口203b和RS232接口203c,用于连接扫描枪,对产品的条形码进行扫描采集相应的信息并上传至服务器10。The main board also includes at least one
主板还包括报警接口203d,用于外接声光报警装置。The main board also includes an
主板还包括静电测量接口,用于连接静电测量设备。The main board also includes an electrostatic measurement interface for connecting electrostatic measurement equipment.
可以理解的是,主板还设有其他接口,如电源接口,RS485、COM3接口等,用于外接电源、指纹识别装置等,以实现其他的功能。It can be understood that the main board is also provided with other interfaces, such as power supply interface, RS485, COM3 interface, etc., which are used for external power supply, fingerprint identification device, etc. to realize other functions.
在一实施例中,一体机200还包括麦克风和扬声器,麦克风和扬声器均连接主板,通过声音输入模块60和声音输出模块70,进行语音传输。In one embodiment, the all-in-one
在一实施例中,一体机200还包括连接主板的异常指示灯205,异常指示灯205包括三种不同颜色的独立灯,根据不同的异常,亮不同颜色的灯。例如身份识别错误时,亮红灯;身份识别时间过长或过短,亮黄灯;身份识别通过亮绿灯。再如未扫描到产品的条形码,亮红灯;扫描到产品的条形码,亮绿灯,扫描的产品的条形码位置不对,只扫描到部分条形码,亮黄灯。又如,员工产能严重滞后时,亮红灯;产能达标时,亮黄灯;产能达标率高时,亮绿灯。方便现场人员管理。在其他实施例中,还可以通过调节亮灯的个数、亮灯的频率显示不同的异常。In an embodiment, the all-in-one
采用上述的设备管理系统1000的一体机200,通过读卡槽204实现对作业过程实名,通过外接扫描枪实现生产数据的采集并与标准数据进行比对,便于及时发现异常,快速纠错,实名制的生产使产品具有追溯性,智能化程度高,有效提升生产的良率和效率。Using the all-in-one
本技术领域的普通技术人员应当认识到,以上的实施例仅是用来说明本申请,而并非用作为对本申请的限定,只要在本申请的实质精神范围内,对以上实施例所作的适当改变和变化都落在本申请公开的范围内。Those of ordinary skill in the art should realize that the above embodiments are only used to illustrate the present application, not to limit the present application, as long as the above embodiments are appropriately changed within the spirit and scope of the present application and variations are within the scope of this disclosure.
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| CN115359581A (en) * | 2022-08-19 | 2022-11-18 | 上海浦东发展银行股份有限公司 | Personnel management system |
| CN117270444A (en) * | 2023-10-26 | 2023-12-22 | 深圳瑞捷工程咨询股份有限公司 | Safety management system and method for equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115359581A (en) * | 2022-08-19 | 2022-11-18 | 上海浦东发展银行股份有限公司 | Personnel management system |
| CN117270444A (en) * | 2023-10-26 | 2023-12-22 | 深圳瑞捷工程咨询股份有限公司 | Safety management system and method for equipment |
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