CN216336684U - A complete set of equipment for zero discharge treatment of painting wastewater - Google Patents
A complete set of equipment for zero discharge treatment of painting wastewater Download PDFInfo
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- CN216336684U CN216336684U CN202123135283.5U CN202123135283U CN216336684U CN 216336684 U CN216336684 U CN 216336684U CN 202123135283 U CN202123135283 U CN 202123135283U CN 216336684 U CN216336684 U CN 216336684U
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- 239000002351 wastewater Substances 0.000 title claims abstract description 29
- 208000028659 discharge Diseases 0.000 title claims description 34
- 238000010422 painting Methods 0.000 title description 7
- 230000018044 dehydration Effects 0.000 claims abstract description 44
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 44
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 239000003973 paint Substances 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000001125 extrusion Methods 0.000 claims description 56
- 238000006243 chemical reaction Methods 0.000 claims description 37
- 239000007788 liquid Substances 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 7
- 239000003814 drug Substances 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 238000004065 wastewater treatment Methods 0.000 abstract description 3
- 239000013043 chemical agent Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 239000010812 mixed waste Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种喷漆废水的零排放处理成套设备,涉及喷漆废水处理技术领域,包括反应组件以及混合组件,反应组件的出料端外部连接有脱水组件,脱水组件的底端连接有挤压组件,通过推料气缸带动推板,将由脱水进料口落入连接壳内部的浮渣推入脱水机壳的顶部内腔,当脱水机壳的顶部内腔的浮渣达到一定量时,推料气缸带动推板,由推板的顶部对脱水进料口进行封闭,若干组加热管将脱水机壳的顶部内腔进行加热,使浮渣的含水量降低,当浮渣脱水完毕后,下料气缸收缩,使移动板围绕转动轴逆时针转动,则浮渣滑经过出料口排出,接着下料气缸伸展带动移动板回至原位置,推料气缸带动推板回至原位置,按上述操作进行重复。
The utility model discloses a complete set of equipment for the treatment of paint spraying wastewater with zero discharge, which relates to the technical field of paint spraying wastewater treatment. The pressing component drives the push plate through the push cylinder, and pushes the scum that falls into the connecting shell from the dehydration feed port into the top cavity of the dehydrator shell. When the scum in the top cavity of the dehydrator shell reaches a certain amount, The pusher cylinder drives the pusher plate, and the top of the pusher plate closes the dehydration feed port. Several groups of heating pipes heat the top inner cavity of the dehydration casing to reduce the water content of the scum. After the dehydration of the scum is completed, The blanking cylinder shrinks, so that the moving plate rotates counterclockwise around the rotating shaft, and the scum is discharged through the discharge port. Then the blanking cylinder extends to drive the moving plate back to its original position, and the pushing cylinder drives the pushing plate to return to its original position. Press The above operations are repeated.
Description
技术领域technical field
本实用新型涉及喷漆废水处理技术领域,具体为一种喷漆废水的零排放处理成套设备。The utility model relates to the technical field of paint spraying wastewater treatment, in particular to a complete set of equipment for zero-discharge treatment of paint spraying wastewater.
背景技术Background technique
喷漆废水处理,通常采用化学药剂的方式,将化学药剂与废水产生反应,从而使废渣脱离出,浮在水面,对表面浮渣刮取搜集,目前喷漆废水处理设备无法对浮渣直接处理,需要将收集后的浮渣采用压滤机进行处理,成本较高,为此,我们提出了一种喷漆废水的零排放处理成套设备。For the treatment of painting wastewater, chemical agents are usually used to react the chemical agents with the wastewater, so that the slag is detached and floated on the water surface, and the surface scum is scraped and collected. The collected scum is treated with a filter press, which is costly. For this reason, we propose a complete set of equipment for zero-discharge treatment of painting wastewater.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种喷漆废水的零排放处理成套设备,解决了喷漆废水处理,通常采用化学药剂的方式,将化学药剂与废水产生反应,从而使废渣脱离出,浮在水面,对表面浮渣刮取搜集,目前喷漆废水处理设备无法对浮渣直接处理,需要将收集后的浮渣采用压滤机进行处理,成本较高的问题。Aiming at the deficiencies of the prior art, the utility model provides a complete set of equipment for the treatment of paint spraying wastewater with zero discharge, which solves the problem of the treatment of paint spraying wastewater. Usually, the chemical agent is used to react the chemical agent with the wastewater, so that the waste residue is separated out. Floating on the water surface, scraping and collecting scum on the surface, the current painting wastewater treatment equipment cannot directly treat the scum, and the collected scum needs to be treated by a filter press, which is a problem of high cost.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种喷漆废水的零排放处理成套设备,包括反应组件以及混合组件,所述反应组件的出料端外部连接有脱水组件,所述脱水组件的底端连接有挤压组件;In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a complete set of equipment for zero-discharge treatment of paint spraying waste water, including a reaction assembly and a mixing assembly, the discharge end of the reaction assembly is externally connected with a dehydration assembly, and the dehydration The bottom end of the component is connected with an extrusion component;
所述脱水组件包括脱水机壳,所述脱水机壳的顶部一端设置有连接壳,所述连接壳的顶部设置有脱水进料口,所述脱水机壳的底部侧壁设置有出料口,所述脱水机壳的内部底端安装有推料气缸,所述推料气缸的伸缩端连接有推板,所述脱水机壳的顶部侧壁内部设置有若干组加热管,所述脱水机壳的底部设置有密封圈,所述密封圈的底端设置有移动板,所述脱水机壳侧壁和移动板的一端共同连接有转动轴,所述脱水机壳的内部底端和移动板的底端均连接有转动件,两组所述转动件之间共同转动连接有下料气缸,所述脱水机壳的内部底端且位于出料口的一侧设置有下料块。The dehydration assembly includes a dehydration casing, a connection casing is arranged at one end of the top of the dehydration casing, a dehydration feed inlet is arranged at the top of the connection casing, and a discharge outlet is arranged at the bottom side wall of the dehydration casing, The inner bottom end of the dehydration casing is equipped with a pushing cylinder, the telescopic end of the pushing cylinder is connected with a push plate, and several groups of heating pipes are arranged inside the top side wall of the dehydrating casing. The bottom of the dehydrator is provided with a sealing ring, the bottom end of the sealing ring is provided with a moving plate, the side wall of the dewatering machine shell and one end of the moving plate are jointly connected with a rotating shaft, and the inner bottom end of the dewatering machine shell and the moving plate are connected together. The bottom ends are all connected with rotating parts, and a feeding cylinder is jointly rotatably connected between the two sets of rotating parts, and a feeding block is arranged at the inner bottom end of the dewatering machine shell and on one side of the discharge port.
作为本实用新型进一步的技术方案,所述挤压组件包括挤压机壳,所述挤压机壳的顶部一侧设置有挤压进料口,所述挤压机壳的内部底端设置有出料气缸和移动框,所述出料气缸的伸缩端与移动框的外侧面相连,所述移动框的顶部侧面其位于出料气缸的上方连接有连接板,所述挤压机壳的顶端安装有挤压气缸,所述挤压气缸的伸缩端延伸至挤压机壳的内部,且连接有压板。As a further technical solution of the present invention, the extrusion assembly includes an extrusion casing, an extrusion feeding port is provided on one side of the top of the extrusion casing, and an inner bottom end of the extrusion casing is provided with an extrusion feeding port. A discharge cylinder and a moving frame, the telescopic end of the discharge cylinder is connected to the outer side of the moving frame, the top side of the moving frame is located above the discharge cylinder and is connected with a connecting plate, and the top of the extrusion casing is connected An extrusion cylinder is installed, and the telescopic end of the extrusion cylinder extends to the inside of the extrusion casing and is connected with a pressing plate.
作为本实用新型进一步的技术方案,所述压板位于移动框的正上方,所述压板的顶端且位于挤压气缸的两侧对称连接有两组导柱,每组所述导柱均穿过挤压机壳的顶部,且为滑动连接。As a further technical solution of the present invention, the pressing plate is located directly above the moving frame, and two sets of guide posts are symmetrically connected to the top of the pressing plate and located on both sides of the extrusion cylinder, and each set of the guide posts passes through the extrusion cylinder. The top of the press housing and is a sliding connection.
作为本实用新型进一步的技术方案,所述脱水机壳的底端与挤压机壳的一侧顶端相连接,所述出料口和挤压进料口的位置相对应。As a further technical solution of the present invention, the bottom end of the dewatering machine shell is connected with the top end of one side of the extrusion machine shell, and the positions of the discharge port and the extrusion feed port correspond to each other.
作为本实用新型进一步的技术方案,所述反应组件包括反应机壳,所述反应机壳的顶部设置有机盖,所述反应机壳的内腔顶部连接有隔板,所述反应机壳的内腔拐角处和隔板的侧面共同连接有挡板,所述挡板的侧面开设有通槽,所述反应机壳的侧壁且位于挡板的位置贯穿连接有排水管,所述反应机壳的顶部且位于隔板的一侧设置有刮除装置,所述反应机壳的顶部一端设置有下料口。As a further technical solution of the present invention, the reaction assembly includes a reaction casing, the top of the reaction casing is provided with an organic cover, the top of the inner cavity of the reaction casing is connected with a baffle, and the interior of the reaction casing is The corner of the cavity and the side of the baffle are connected with a baffle, the side of the baffle is provided with a through groove, the side wall of the reaction casing and the position of the baffle are connected with a drain pipe, and the reaction casing is connected with a drain pipe. A scraping device is provided at the top of the separator and on one side of the separator, and a discharge port is provided at one end of the top of the reaction casing.
作为本实用新型进一步的技术方案,所述混合组件包括混合机壳,所述混合机壳的底部内腔安装有混合罐,所述反应机壳的顶部内腔安装有若干组精密计量泵和LPC控制器,所述混合罐的出口端和进口端分别连接有进液管和出液管,每组所述精密计量泵的进口端通过软管均连接有药水桶,每组所述精密计量泵的出口端和进液管之间均设置有连接管。As a further technical solution of the present invention, the mixing assembly includes a mixing casing, a mixing tank is installed in the bottom inner cavity of the mixing casing, and several groups of precision metering pumps and LPCs are installed in the top inner cavity of the reaction casing. Controller, the outlet end and the inlet end of the mixing tank are respectively connected with a liquid inlet pipe and a liquid outlet pipe, the inlet end of each group of the precision metering pumps is connected with a medicine bucket through a hose, and each group of the precision metering pumps is connected with a medicine bucket. A connecting pipe is arranged between the outlet end and the liquid inlet pipe.
有益效果beneficial effect
本实用新型提供了一种喷漆废水的零排放处理成套设备。与现有技术相比具备以下有益效果:The utility model provides a complete set of equipment for zero-discharge treatment of paint spraying wastewater. Compared with the prior art, it has the following beneficial effects:
1、一种喷漆废水的零排放处理成套设备,通过推料气缸带动推板,将由脱水进料口落入连接壳内部的浮渣推入脱水机壳的顶部内腔,当脱水机壳的顶部内腔的浮渣达到一定量时,推料气缸带动推板,由推板的顶部对脱水进料口进行封闭,若干组加热管将脱水机壳的顶部内腔进行加热,使浮渣的含水量降低,当浮渣脱水完毕后,下料气缸收缩,使移动板围绕转动轴逆时针转动,则浮渣滑经过出料口排出,接着下料气缸伸展带动移动板回至原位置,推料气缸带动推板回至原位置,按上述操作进行重复。1. A complete set of equipment for the zero-discharge treatment of painting waste water. The pusher is driven by the pusher cylinder, and the scum that falls into the connecting shell from the dehydration feed port is pushed into the top inner cavity of the dehydration shell. When the top of the dehydration shell is When the scum in the inner cavity reaches a certain amount, the pusher cylinder drives the push plate, and the top of the push plate closes the dehydration feed port. The water volume decreases. When the scum dehydration is completed, the unloading cylinder shrinks, so that the moving plate rotates counterclockwise around the rotating shaft, and the scum is discharged through the discharge port. Then the unloading cylinder stretches to drive the moving plate back to its original position and pushes the material. The cylinder drives the push plate back to its original position, and repeats the above operations.
2、一种喷漆废水的零排放处理成套设备,通过挤压进料口使脱水后的浮渣进入移动框的内部,挤压气缸伸展推动压板向下移动,进而将浮渣挤压成块,挤压结束后,挤压气缸收缩带动压板回至原位置,出料气缸伸展推动移动框至挤压机壳的外部,进而对挤压后的浮渣进行下料。2. A complete set of equipment for the zero-discharge treatment of painting wastewater. The dehydrated scum enters the interior of the moving frame by squeezing the feed port, and the squeezing cylinder stretches and pushes the pressure plate to move down, thereby squeezing the scum into pieces. After the extrusion is completed, the extrusion cylinder shrinks to drive the pressure plate back to its original position, and the discharge cylinder expands to push the moving frame to the outside of the extrusion casing, and then unload the extruded scum.
附图说明Description of drawings
图1为一种喷漆废水的零排放处理成套设备的结构示意图;Fig. 1 is the structural representation of a kind of zero-discharge treatment complete set of equipment for spraying waste water;
图2为一种喷漆废水的零排放处理成套设备中反应组件的结构示意图;2 is a schematic structural diagram of a reaction assembly in a complete set of equipment for zero-discharge treatment of paint spraying wastewater;
图3为一种喷漆废水的零排放处理成套设备中混合组件的结构示意图;3 is a schematic structural diagram of a mixing component in a complete set of equipment for zero-emission treatment of paint spraying wastewater;
图4为一种喷漆废水的零排放处理成套设备中脱水组件的俯视图;4 is a top view of a dehydration component in a complete set of equipment for zero-discharge treatment of paint spraying wastewater;
图5为图4的剖视图;Fig. 5 is the sectional view of Fig. 4;
图6为一种喷漆废水的零排放处理成套设备中挤压组件的俯视图;Fig. 6 is a top view of an extrusion assembly in a complete set of equipment for zero-discharge treatment of painting wastewater;
图7为图6的剖视图。FIG. 7 is a cross-sectional view of FIG. 6 .
图中:1、反应组件;11、反应机壳;12、机盖;13、隔板;14、挡板;15、通槽;16、排水管;17、刮除装置;18、下料口;2、混合组件;21、混合机壳;22、混合罐;23、精密计量泵;24、LPC控制器;25、进液管;26、出液管;27、药水桶;3、脱水组件;31、脱水机壳;32、连接壳;33、脱水进料口;34、出料口;35、推料气缸;36、推板;37、加热管;38、密封圈;39、移动板;310、转动轴;311、转动件;312、下料气缸;313、下料块;4、挤压组件;41、挤压机壳;42、挤压进料口;43、出料气缸;44、移动框;45、连接板;46、挤压气缸;47、压板;48、导柱。In the figure: 1. Reaction component; 11. Reaction casing; 12. Cover; 13. Baffle plate; 14. Baffle plate; 15. Through groove; 16. Drain pipe; 17. Scraping device; ;2, mixing components; 21, mixing casing; 22, mixing tank; 23, precision metering pump; 24, LPC controller; 25, liquid inlet pipe; 26, liquid outlet pipe; 27, medicine bucket; 3, dehydration components ;31, dehydration casing; 32, connecting shell; 33, dehydration inlet; 34, outlet; 35, pushing cylinder; 36, push plate; 37, heating pipe; 38, sealing ring; 39, moving plate ;310, rotating shaft; 311, rotating part; 312, blanking cylinder; 313, blanking block; 4, extrusion assembly; 41, extrusion casing; 42, extrusion feed port; 43, discharge cylinder; 44, moving frame; 45, connecting plate; 46, extruding cylinder; 47, pressing plate; 48, guide post.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1,本实用新型提供一种喷漆废水的零排放处理成套设备技术方案:一种喷漆废水的零排放处理成套设备,包括反应组件1以及混合组件2,反应组件1的出料端外部连接有脱水组件3,脱水组件3的底端连接有挤压组件4。Referring to FIG. 1, the present utility model provides a technical solution for a complete set of equipment for zero-discharge treatment of paint spraying wastewater: a complete set of equipment for zero-discharge treatment of paint-spraying wastewater, comprising a reaction component 1 and a
请参阅图4-5,脱水组件3包括脱水机壳31,脱水机壳31的顶部一端设置有连接壳32,连接壳32的顶部设置有脱水进料口33,所述脱水机壳31的底部侧壁设置有出料口34,脱水机壳31的内部底端安装有推料气缸35,推料气缸35的伸缩端连接有推板36,脱水机壳31的顶部侧壁内部设置有若干组加热管37,脱水机壳31的底部设置有密封圈38,密封圈38的底端设置有移动板39,脱水机壳31侧壁和移动板39的一端共同连接有转动轴310,脱水机壳31的内部底端和移动板39的底端均连接有转动件311,两组转动件311之间共同转动连接有下料气缸312,脱水机壳31的内部底端且位于出料口34的一侧设置有下料块313。Referring to FIGS. 4-5 , the
脱水组件3在实际使用中,通过推料气缸35带动推板36,将由脱水进料口33落入连接壳32内部的浮渣推入脱水机壳31的顶部内腔,当脱水机壳31的顶部内腔的浮渣达到一定量时,推料气缸35带动推板36,由推板36的顶部对脱水进料口33进行封闭,若干组加热管37将脱水机壳31的顶部内腔进行加热,使浮渣的含水量降低,当浮渣脱水完毕后,下料气缸312收缩,使移动板39围绕转动轴310逆时针转动,则浮渣滑经过出料口34排出,接着下料气缸312伸展带动移动板39回至原位置,推料气缸35带动推板36回至原位置,按上述操作进行重复。In actual use of the
请参阅图6-7,挤压组件4包括挤压机壳41,挤压机壳41的顶部一侧设置有挤压进料口42,挤压机壳41的内部底端设置有出料气缸43和移动框44,出料气缸43的伸缩端与移动框44的外侧面相连,移动框44的顶部侧面其位于出料气缸43的上方连接有连接板45,挤压机壳41的顶端安装有挤压气缸46,挤压气缸46的伸缩端延伸至挤压机壳41的内部,且连接有压板47,压板47位于移动框44的正上方,压板47的顶端且位于挤压气缸46的两侧对称连接有两组导柱48,每组导柱48均穿过挤压机壳41的顶部,且为滑动连接,脱水机壳31的底端与挤压机壳41的一侧顶端相连接,出料口34和挤压进料口42的位置相对应。Please refer to FIGS. 6-7 , the
挤压组件4在实际使用中,通过挤压进料口42使脱水后的浮渣进入移动框44的内部,挤压气缸46伸展推动压板47向下移动,进而将浮渣挤压成块,挤压结束后,挤压气缸46收缩带动压板47回至原位置,出料气缸43伸展推动移动框44至挤压机壳41的外部,进而对挤压后的浮渣进行下料,在移动框44移出挤压机壳41的外部时,连接板45跟随移动,避免未挤压的浮渣掉落,影响出料气缸43的正常工作。In actual use of the
请参阅图2,反应组件1包括反应机壳11,反应机壳11的顶部设置有机盖12,反应机壳11的内腔顶部连接有隔板13,反应机壳11的内腔拐角处和隔板13的侧面共同连接有挡板14,挡板14的侧面开设有通槽15,反应机壳11的侧壁且位于挡板14的位置贯穿连接有排水管16,反应机壳11的顶部且位于隔板13的一侧设置有刮除装置17,反应机壳11的顶部一端设置有下料口18。Referring to FIG. 2 , the reaction assembly 1 includes a
请参阅图3,混合组件2包括混合机壳21,混合机壳21的底部内腔安装有混合罐22,反应机壳11的顶部内腔安装有若干组精密计量泵23和LPC控制器24,混合罐22的出口端和进口端分别连接有进液管25和出液管26,每组精密计量泵23的进口端通过软管均连接有药水桶27,每组精密计量泵23的出口端和进液管25之间均设置有连接管。Referring to FIG. 3, the mixing
本实用新型的工作原理:在使用时,废水通过进液管25进入混合罐22内部,在废水通过时,若干组精密计量泵23通过若干组软管将若干组药水桶27内部药水按一定比例抽取,并由若干组连接管导入进液管25内部,使废水和药水在混合罐22内部充分混合均匀,混合后的废水由出液管26输送至反应机壳11内部,混合后的废水产生分离,其表面产生漂浮物,由刮除装置17将浮渣进行刮取,并经过下料口18排出,分离后的水通过排水管16排至将洁净池;The working principle of the utility model: during use, the waste water enters the mixing
通过推料气缸35带动推板36,将由脱水进料口33落入连接壳32内部的浮渣推入脱水机壳31的顶部内腔,当脱水机壳31的顶部内腔的浮渣达到一定量时,推料气缸35带动推板36,由推板36的顶部对脱水进料口33进行封闭,若干组加热管37将脱水机壳31的顶部内腔进行加热,使浮渣的含水量降低,当浮渣脱水完毕后,下料气缸312收缩,使移动板39围绕转动轴310逆时针转动,则浮渣滑经过出料口34排出,接着下料气缸312伸展带动移动板39回至原位置,推料气缸35带动推板36回至原位置,按上述操作进行重复;The pushing
通过挤压进料口42使脱水后的浮渣进入移动框44的内部,挤压气缸46伸展推动压板47向下移动,进而将浮渣挤压成块,挤压结束后,挤压气缸46收缩带动压板47回至原位置,出料气缸43伸展推动移动框44至挤压机壳41的外部,进而对挤压后的浮渣进行下料,在移动框44移出挤压机壳41的外部时,连接板45跟随移动,避免未挤压的浮渣掉落,影响出料气缸43的正常工作,下料结束后,出料气缸43收缩带动移动框44回至原位置,按上述操作进行重复。By squeezing the
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