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CN203976756U - A kind of oilseed hulling device - Google Patents

A kind of oilseed hulling device Download PDF

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Publication number
CN203976756U
CN203976756U CN201420226325.7U CN201420226325U CN203976756U CN 203976756 U CN203976756 U CN 203976756U CN 201420226325 U CN201420226325 U CN 201420226325U CN 203976756 U CN203976756 U CN 203976756U
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shelling
toothed
feeding mechanism
roller
feeding
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王海鸥
陈守江
周红霞
扶庆权
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Nanjing Xiaozhuang University
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Nanjing Xiaozhuang University
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Abstract

本实用新型涉及一种油料种籽脱壳机,由进料斗、机壳、喂料机构、脱壳机构、电机、机架、出料斗等组成。其特征在于:该脱壳机喂料机构由料门、电磁振动给料器、左淌料板、右淌料板等构成,其中料门的开度、电磁振动给料器的振动频率以及左、右淌料板的开度均可根据需要进行调节,通过此喂料机构可将种籽连续、均匀、适量、准确地缓速喂入脱壳机构的脱壳作业区域,防止散乱高速下落的料流与脱壳辊的多次无效碰撞,提高脱壳效率,降低籽仁破损;脱壳机构由安装在机壳上一对快、慢齿辊构成,两齿辊外周表面加工有一定数目的齿槽,电机驱动快齿辊和慢齿辊以一定的转速比作差速相向转动,进入两齿辊间的种籽物料同时受到剪切、挤压和搓碾等综合作用,种籽产生形变、破裂,实现仁壳分离,达到脱壳目的。

The utility model relates to an oil seed shelling machine, which is composed of a feed hopper, a casing, a feeding mechanism, a shelling mechanism, a motor, a frame, a discharge hopper and the like. It is characterized in that: the feeding mechanism of the shelling machine is composed of material door, electromagnetic vibrating feeder, left drool board, right drool board, etc., wherein the opening of the material door, the vibration frequency of the electromagnetic vibrating feeder and the left , The opening of the right dripping plate can be adjusted according to the needs. Through this feeding mechanism, the seeds can be continuously, evenly, properly and accurately fed into the shelling operation area of the shelling mechanism to prevent scattered and high-speed falling seeds. Multiple invalid collisions between the material flow and the shelling roller improve the shelling efficiency and reduce the damage of the kernel; the shelling mechanism is composed of a pair of fast and slow toothed rollers installed on the casing, and the outer peripheral surface of the two toothed rollers is processed with a certain number of Cogging, the motor drives the fast-toothed roller and the slow-toothed roller to rotate in opposite directions at a certain speed ratio, and the seed material entering between the two toothed rollers is simultaneously sheared, squeezed and rubbed, and the seeds are deformed , cracking, to achieve the separation of kernels and shells, and to achieve the purpose of shelling.

Description

一种油料种籽脱壳设备Oil seed shelling equipment

技术领域 technical field

本发明涉及一种粮油加工处理设备,具体的说是一种油料种籽脱壳设备。  The invention relates to a grain and oil processing equipment, in particular to an oil seed shelling equipment. the

背景技术 Background technique

近20年来,我国油料加工业得到了迅猛发展,紧密关乎到国家的食物安全、能源安全,已成为“粮油生命产业”的重要支柱产业。脱壳是油料种籽深加工过程中必不可少的关键工序,而且脱壳技术也是所有带壳类农产品的共性加工技术,涉及面广量大,技术和市场需求空间巨大。  In the past 20 years, my country's oilseed processing industry has developed rapidly, which is closely related to the country's food security and energy security, and has become an important pillar industry of the "grain and oil life industry". Hulling is an essential key process in the deep processing of oilseeds, and the technology of dehulling is also a common processing technology for all agricultural products with shells, which involves a wide range of fields and a large amount, and there is a huge space for technology and market demand. the

双辊式脱壳机是一种典型的粮油脱壳加工设备,设备结构简单、通用性较好。专利号为95237176.6、200320113441.X的中国专利披露了该结构形式的脱壳机,现有所公开的双辊式脱壳设备,其喂料机构采用喂料辊和喂料门的结构,或者采用对辊喂料装置,喂料辊上装有齿槽,通过旋转喂料辊,将料斗中的物料拨送、下落到对配置的双脱壳辊上。而该类型喂料机构结构参数与加工物料尺寸密切相关,由于棉籽、大豆、葵花籽、花生果等物料尺寸和形状存在较大差异,所以同一喂料机构难以适应不同物料,需要根据脱壳加工对象来更换与之相适应的喂料机构或者调节相关结构参数,大大制约了设备的通用性。另外一方面,由于该类型喂料机构为间歇式拨料作业,喂料量难以均匀连续控制,拨下料流呈不规则形态,料流经散乱状态下自由落体运动后,下落入双脱壳辊之间,并与脱壳辊发生数次碰撞后,才进入脱壳间隙完成脱壳作业,脱壳过程中油料种籽颗粒容易在某一处产生积聚,料流通过脱壳间隙时,易因种籽颗粒之间相互过度挤压作用而引起种仁破碎,脱壳损失增大,脱壳作业性能不稳定。  The double-roller sheller is a typical grain and oil shelling processing equipment, which has a simple structure and good versatility. Patent No. is 95237176.6, the Chinese patent of 200320113441.X discloses the hulling machine of this structural form, and the existing disclosed twin-roller type hulling equipment, its feeding mechanism adopts the structure of feeding roller and feeding door, or adopts Paired roller feeding device, the feeding rollers are equipped with tooth grooves, through the rotating feeding rollers, the materials in the hopper are transferred and dropped to the paired double shelling rollers. The structural parameters of this type of feeding mechanism are closely related to the size of the processed material. Since there are large differences in the size and shape of materials such as cottonseed, soybeans, sunflower seeds, and peanuts, it is difficult for the same feeding mechanism to adapt to different materials. Objects to replace the appropriate feeding mechanism or adjust the relevant structural parameters, greatly restricting the versatility of the equipment. On the other hand, since this type of feeding mechanism is an intermittent feeding operation, it is difficult to control the feeding amount evenly and continuously, and the material flow is irregular. Between the rollers, and after several collisions with the shelling rollers, it enters the shelling gap to complete the shelling operation. During the shelling process, the oil seed particles are easy to accumulate in a certain place. When the material flow passes through the shelling gap, it is easy to Due to the excessive extrusion between the seed particles, the kernels are broken, the loss of shelling is increased, and the performance of shelling is unstable. the

发明内容 Contents of the invention

技术问题  technical problem

本实用新型需要解决的技术问题是:针对以上现有技术存在缺点,提出一种可实现连续均匀喂料的油料种籽脱壳设备,提高脱壳作业稳定性,减少破损损失。  The technical problem to be solved by the utility model is: in view of the shortcomings of the above existing technologies, a kind of oil seed shelling equipment that can realize continuous and uniform feeding is proposed, so as to improve the stability of the shelling operation and reduce the damage loss. the

技术方案  Technical solutions

本实用新型解决以上技术问题的技术方案是:  The technical scheme that the utility model solves above technical problem is:

一种油料种籽脱壳设备,主要由进料斗(1)、机壳(12)、喂料机构、脱壳机构、电机(9)、机架(8)、出料斗(10)组成;脱壳设备的机壳(12)固定在机架(8)上方,电机(9)固 定安装在机架(8)底部;其特征在于:喂料机构由料门(2)、位于料门(2)下方的电磁振动给料器(3)、位于电磁振动给料器(3)出口下方的左淌料板(4)和右淌料板(5)构成;脱壳机构由慢齿辊(6)和快齿辊(7)组成的一对齿辊构成,位于淌料板喂入口的正下方;脱壳机构下方设有出料斗(10)。  An oil seed shelling device, mainly composed of a feed hopper (1), a casing (12), a feeding mechanism, a shelling mechanism, a motor (9), a frame (8), and a discharge hopper (10); The casing (12) of shelling equipment is fixed on the top of the frame (8), and the motor (9) is fixedly installed on the bottom of the frame (8); (2) The electromagnetic vibration feeder (3) below, the left flow plate (4) and the right flow plate (5) located below the outlet of the electromagnetic vibration feeder (3) are composed; the shelling mechanism is composed of slow toothed rollers (6) and a pair of toothed rollers formed by fast toothed rollers (7) constitute, and are positioned at the right below of the feeding inlet of the drool plate; the shelling mechanism below is provided with a discharge hopper (10). the

进一步,两齿辊外周表面加工有齿槽,电机(9)通过皮带和支撑轮(11)驱动慢齿辊(6)和快齿辊(7)作差速相向转动。  Further, the outer peripheral surfaces of the two toothed rollers are processed with tooth grooves, and the motor (9) drives the slow toothed roller (6) and the fast toothed roller (7) to rotate oppositely at a differential speed through a belt and a support wheel (11). the

具体而言,本实用新型由进料斗(1)、机壳(12)、喂料机构、脱壳机构、电机(9)、机架(8)、出料斗(10)等组成。其特征在于:机壳(12)固定在机架(8)上方,电机(9)固定安装在机架(8)底部;所述的喂料机构由料门(2)、电磁振动给料器(3)、左淌料板(4)、右淌料板(5)等构成,其中料门(2)的开度、电磁振动给料器(3)的振动频率以及淌料板(4)和(5)的开度均可根据需要进行调节,通过此喂料机构可将种籽连续、均匀、适量、准确地缓速喂入脱壳机构的脱壳作业区域;所述的脱壳机构位于淌料板喂入口的正下方,主要是由慢齿辊(6)和快齿辊(7)组成的一对齿辊组成,两齿辊之间的辊间距可任意调整,两齿辊外周表面加工有一定数目的齿槽,电机(9)通过皮带和支撑轮(11)驱动慢齿辊(6)和快齿辊(7)以一定的转速比作差速相向转动,在两齿辊表面的齿槽、两辊差速相向转动的作用下,油料种籽同时受到剪切、挤压和搓碾等综合作用,种籽产生形变、破裂,实现仁壳分离,达到脱壳目的;脱壳机构下方设有出料斗(10),便于脱出物排出机外。  Specifically, the utility model is made up of feed hopper (1), casing (12), feeding mechanism, shelling mechanism, motor (9), frame (8), discharge hopper (10) etc. It is characterized in that: the casing (12) is fixed on the top of the frame (8), and the motor (9) is fixed on the bottom of the frame (8); the feeding mechanism is composed of a material door (2), an electromagnetic vibrating feeder (3), the left flow plate (4), the right flow plate (5), etc., wherein the opening of the material door (2), the vibration frequency of the electromagnetic vibrating feeder (3) and the flow plate (4) The openings of and (5) can be adjusted as required, and the seeds can be fed continuously, evenly, appropriately and accurately into the shelling operation area of the shelling mechanism by this feeding mechanism; the shelling mechanism Located directly below the feeding inlet of the drool plate, it is mainly composed of a pair of toothed rollers consisting of a slow toothed roller (6) and a fast toothed roller (7). The roller distance between the two toothed rollers can be adjusted arbitrarily. There are a certain number of tooth slots in the surface processing, and the motor (9) drives the slow toothed roller (6) and the fast toothed roller (7) to rotate in opposite directions at a certain rotational speed compared to the differential speed through the belt and the support wheel (11). Under the action of the cogging on the surface and the differential rotation of the two rollers, the oil seeds are simultaneously sheared, squeezed and rubbed, and the seeds are deformed and broken, and the kernel and shell are separated to achieve the purpose of shelling; A discharge hopper (10) is arranged below the shell mechanism to facilitate the discharge of the prolapsed matter out of the machine. the

有益效果  Beneficial effect

本实用新型的技术优点主要有:  The technical advantages of the utility model mainly include:

1、喂料机构采用可调节的料门和可电控的电磁振动给料器相组配,该机构不受物料尺寸和形态限制,适用于棉籽、大豆、葵花籽、花生果等不同物料,设备通用性大大提高,降低设备成本。  1. The feeding mechanism adopts an adjustable material door and an electrically controlled electromagnetic vibrating feeder. The mechanism is not limited by the size and shape of the material, and is suitable for different materials such as cottonseed, soybean, sunflower seed, peanut, etc. The versatility of the equipment is greatly improved and the equipment cost is reduced. the

2、电磁振动给料器可实现均匀连续喂料,且可无级精确调节喂料量,启闭和过程调节迅速,便于过程自动控制,简化操作。  2. The electromagnetic vibrating feeder can realize uniform and continuous feeding, and can adjust the feeding volume steplessly and accurately. The opening and closing and process adjustment are quick, which is convenient for automatic process control and simplified operation. the

3、电磁振动给料器在输料过程中,物料被连续抛起向前跳跃前进,在输料槽宽度方向上形成均布的料流,提高脱壳作业稳定性。  3. During the feeding process of the electromagnetic vibrating feeder, the material is continuously thrown up and jumps forward, forming a uniform material flow in the width direction of the feeding chute, which improves the stability of the shelling operation. the

4、左、右淌料板构成了逐渐收缩的V型通道,两个淌料板角度可根据需要调节。料流下落过程中在左、右淌料板缓冲作用下逐渐减速,并沿着左、右淌料板的底端狭长通道缓速、均匀地喂入两脱壳辊的最小脱壳间隙区域,防止散乱高速下落的料流与脱壳辊的多次无效碰撞,提高脱壳效率,降低籽仁破损。  4. The left and right drool boards form a gradually shrinking V-shaped channel, and the angles of the two drool boards can be adjusted as required. During the falling process, the material flow is gradually decelerated under the buffering action of the left and right flow plates, and slowly and evenly fed to the minimum shelling gap area of the two shelling rollers along the narrow and long passages at the bottom of the left and right flow plates. Prevent multiple invalid collisions between the scattered high-speed falling material flow and the shelling roller, improve the shelling efficiency and reduce the damage of kernels. the

附图说明 Description of drawings

图1是本实用新型的结构示意图。  Fig. 1 is the structural representation of the utility model. the

图中:1-进料斗,2-料门,3-电磁振动给料器,4-左淌料板,5-右淌料板,6-慢齿辊,7-快齿辊,8-机架,9-电机,10-出料斗,11-支撑轮,12-机壳。  In the figure: 1-feeding hopper, 2-material door, 3-electromagnetic vibrating feeder, 4-left flow plate, 5-right flow plate, 6-slow tooth roller, 7-fast tooth roller, 8- Frame, 9-motor, 10-discharging hopper, 11-support wheel, 12-casing. the

具体实施方式 Detailed ways

本实施例是一种油料种籽脱壳设备,结构如图1所示,主要由进料斗(1)、机壳(12)、喂料机构、脱壳机构、电机(9)、机架(8)、出料斗(10)等组成。脱壳设备的机壳(12)固定在机架(8)上方,电机(9)固定安装在机架(8)底部;喂料机构由料门(2)、电磁振动给料器(3)、左淌料板(4)、右淌料板(5)等构成;脱壳机构位于淌料板喂入口的正下方,主要是由慢齿辊(6)和快齿辊(7)组成的一对齿辊组成,两齿辊外周表面加工有一定数目的齿槽,两齿辊之间的辊间距可任意调整;脱壳机构下方设有出料斗(10)。  The present embodiment is a kind of oil seed shelling equipment, and structure is as shown in Figure 1, mainly consists of feeding hopper (1), casing (12), feeding mechanism, shelling mechanism, motor (9), frame (8), discharge hopper (10) etc. are formed. The casing (12) of shelling equipment is fixed on the top of the frame (8), and the motor (9) is fixedly installed on the bottom of the frame (8); the feeding mechanism consists of a material door (2), an electromagnetic vibrating feeder (3) , the left flow plate (4), the right flow plate (5), etc.; the shelling mechanism is located directly below the feed inlet of the flow plate, and is mainly composed of slow tooth rollers (6) and fast tooth rollers (7) Composed of a pair of toothed rollers, the outer peripheral surfaces of the two toothed rollers are processed with a certain number of tooth grooves, and the roller distance between the two toothed rollers can be adjusted arbitrarily; a discharge hopper (10) is arranged below the shelling mechanism. the

本实用新型工作时,油料种籽进入进料斗(1)后,调节料门(2)的开度和电磁振动给料器电磁振动给料器(3)的振动频率达到适宜的喂料速度,电磁振动给料器在输料过程中,物料被连续抛起向前跳跃前进,在输料槽宽度方向上形成均布的料流,下落至左、右淌料板(4)和(5)构成的V型通道,料流下落过程中在左、右淌料板缓冲作用下逐渐减速,并沿着左、右淌料板的底端狭长通道缓速、均匀地喂入两脱壳辊的最小脱壳间隙区域,防止散乱高速下落的料流与脱壳辊的多次无效碰撞,提高脱壳效率,降低籽仁破损。电机(9)通过皮带和支撑轮(11)驱动慢齿辊(6)和快齿辊(7)作差速相向转动,快齿辊(7)和慢齿辊(6)转速比速比恒定,进入两齿辊间的种籽物料在挤压、剪切、搓揉等综合作用下实现破壳、仁壳脱离等过程,脱出物经出料斗(10)排出机外,完成脱壳作业。  When the utility model works, after the oil seeds enter the feed hopper (1), adjust the opening of the material door (2) and the vibration frequency of the electromagnetic vibration feeder (3) to reach a suitable feeding speed , during the feeding process of the electromagnetic vibrating feeder, the material is continuously thrown up and jumps forward, forming a uniform material flow in the width direction of the feeding trough, and falling to the left and right flow plates (4) and (5) ) form a V-shaped channel, the material flow is gradually decelerated under the buffering action of the left and right flow plates during the falling process, and is fed slowly and evenly to the two shelling rollers along the narrow and long channels at the bottom of the left and right flow plates The minimum husking gap area prevents multiple invalid collisions between the scattered high-speed falling material flow and the husking roller, improves the husking efficiency and reduces the damage of the kernels. The motor (9) drives the slow-toothed roller (6) and the fast-toothed roller (7) to rotate in opposite directions at a differential speed through the belt and the supporting wheel (11), and the speed ratio of the fast-toothed roller (7) and the slow-toothed roller (6) is constant , the seed material entering between the two toothed rollers is under the comprehensive action of extrusion, shearing, rubbing, etc. to realize the process of shell breaking and kernel shell separation. the

Claims (2)

1. an oilseed hulling device, is mainly comprised of hopper (1), casing (12), feeding mechanism, sabot body, motor (9), frame (8), discharge bucket (10); The casing of hulling device (12) is fixed on frame (8) top, and motor (9) is fixedly mounted on frame (8) bottom; It is characterized in that: feeding mechanism is by bin gate (2), the vibro-feeder (3) that is positioned at bin gate (2) below, the left drip feed plate (4) that is positioned at vibro-feeder (3) outlet below and right drip feed plate (5) formation; The a pair of discaling roll formation that sabot body is comprised of slow discaling roll (6) and fast discaling roll (7), be positioned at drip feed plate feeding mouth under; Sabot body below is provided with discharge bucket (10).
2. a kind of oilseed hulling device according to claim 1, it is characterized in that, two discaling roll outer surfaces are processed with teeth groove, and motor (9) drives slow discaling roll (6) and fast discaling roll (7) to make differential by belt and supporting-point roller (11) and rotates in opposite directions.
CN201420226325.7U 2014-05-06 2014-05-06 A kind of oilseed hulling device Expired - Fee Related CN203976756U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9629390B1 (en) * 2013-01-26 2017-04-25 Turner Innovations Ltd. Sorrel harvesting machine with spaced apart rotating return and cutting drums moving in opposite directions at a throat therebetween
CN110038664A (en) * 2019-03-19 2019-07-23 凤台县农业科学研究所 A kind of the wheat scourer and its operating method of environment-friendly high-efficiency
CN115156992A (en) * 2022-08-22 2022-10-11 宁波昌华铜制品有限公司 Machining spare and sweeps splitter

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9629390B1 (en) * 2013-01-26 2017-04-25 Turner Innovations Ltd. Sorrel harvesting machine with spaced apart rotating return and cutting drums moving in opposite directions at a throat therebetween
CN110038664A (en) * 2019-03-19 2019-07-23 凤台县农业科学研究所 A kind of the wheat scourer and its operating method of environment-friendly high-efficiency
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