CN203884160U - Cutting and pulling anti-blocking device of corn ridge planting no-tillage seeder - Google Patents
Cutting and pulling anti-blocking device of corn ridge planting no-tillage seeder Download PDFInfo
- Publication number
- CN203884160U CN203884160U CN201420321378.7U CN201420321378U CN203884160U CN 203884160 U CN203884160 U CN 203884160U CN 201420321378 U CN201420321378 U CN 201420321378U CN 203884160 U CN203884160 U CN 203884160U
- Authority
- CN
- China
- Prior art keywords
- stubble
- cutting
- main shaft
- blocking device
- tillage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000003971 tillage Methods 0.000 title claims abstract description 64
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 45
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 45
- 235000005822 corn Nutrition 0.000 title claims abstract description 45
- 240000008042 Zea mays Species 0.000 title claims description 43
- 239000002689 soil Substances 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 19
- 239000011664 nicotinic acid Substances 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 3
- 239000010902 straw Substances 0.000 abstract description 19
- 241000196324 Embryophyta Species 0.000 abstract description 18
- 230000000903 blocking effect Effects 0.000 abstract description 3
- 241000209149 Zea Species 0.000 abstract 2
- 230000002265 prevention Effects 0.000 abstract 2
- 238000009331 sowing Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000009313 farming Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002362 mulch Substances 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004083 survival effect Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 238000006424 Flood reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000001968 nicotinic acid Nutrition 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Soil Working Implements (AREA)
Abstract
一种玉米垄作免耕播种机切拨防堵装置,属于农业机械技术领域。包括主轴、连接套板、斜板、破切装置和拨茬防堵装置,所述破切装置安装在主轴中部,拨茬防堵装置为两组,对称于破切装置连接在主轴两端,其拨茬防堵装置的拨茬轮与破切装置的破切圆盘刀成一偏角设置,使两对称拨茬轮成外开“八”字型安装在破切装置端部两侧,拨茬轮同时向后拨动残茬和侧推残茬、秸秆和杂草;所述连接套板对称连接在主轴上破切装置和拨茬防堵装置之间,并与拨茬防堵装置分别连接,工作时,该两连接套板分别与玉米垄作免耕播种机连接。本实用新型既能破切残茬、秸秆和杂草,又能拨茬,将秸秆、残茬和杂草向侧后方抛出,至两侧垄沟中,在垄上形成清洁的种床,保证破切质量。
The utility model relates to a cutting and anti-blocking device for a corn ridge-planting no-tillage seeder, which belongs to the technical field of agricultural machinery. It includes a main shaft, a connecting sleeve plate, an inclined plate, a cutting device and a stubble removal and blocking prevention device. The cutting device is installed in the middle of the main shaft, and the stubble removal and blocking prevention devices are two groups, which are connected to both ends of the main shaft symmetrically to the cutting device. The stubble picking wheel of the stubble picking and anti-blocking device is set at an angle with the cutting disc knife of the breaking and cutting device, so that the two symmetrical stubble picking wheels are installed on both sides of the end of the breaking and cutting device in an "eight" shape. The stubble wheel moves the stubble backwards and pushes the stubble, straw and weeds sideways at the same time; the connecting sleeve plate is symmetrically connected between the breaking and cutting device on the main shaft and the stubble removal and anti-blocking device, and is separated from the stubble removal and anti-blocking device. connection, during work, the two connection sleeves are respectively connected with the corn ridge no-tillage planter. The utility model can not only break and cut stubble, straw and weeds, but also pick stubble, throw the straw, stubble and weeds to the side and rear, and form a clean seed bed on the ridge to ensure Shredding quality.
Description
技术领域technical field
本发明属于免耕播种机技术领域,特别是涉及一种玉米垄作免耕播种机切拨防堵装置,适用于东北玉米垄作免耕播种机。The invention belongs to the technical field of no-tillage seeders, in particular to a cutting and anti-blocking device for no-tillage corn ridge planters, which is suitable for no-tillage corn ridge planters in Northeast China.
背景技术Background technique
近年来保护性耕作技术在我国得到广泛的推广和使用,免耕播种机是保护性耕作的重要机具。现阶段的免耕播种机虽然有了很大发展,但是仍然存在很多问题,这些问题影响着免耕播种机的普及和保护性耕作的发展与推广。东北玉米垄作免耕播种机主要存在的问题:有的机具破坏原垄,形成新沟,重量超重,垄台压平,影响作物生长,突出是保持垄型问题。在垄作的情况下播种时,可以提高地温,伏天可以防洪排涝,一旦破坏垄型就会丧失垄作优势。In recent years, conservation tillage technology has been widely promoted and used in my country, and no-tillage seeder is an important tool for conservation tillage. Although the current no-till planter has been greatly developed, there are still many problems, which affect the popularization of no-till planter and the development and promotion of conservation tillage. The main problems of the no-tillage planter for corn ridge cultivation in Northeast China are: some machines destroy the original ridge and form new furrows, the weight is overweight, and the ridge platform is flattened, which affects the growth of crops. The most prominent problem is to maintain the ridge shape. When sowing in ridge farming, the ground temperature can be increased, and the summer can prevent floods and drain waterlogging. Once the ridge type is destroyed, the advantage of ridge farming will be lost.
垄作覆盖的玉米免耕播种机与传统垄作玉米播种机或垄作少覆盖玉米免耕播种机相比出现了播种时处理残茬的问题:首先要对垄台上的残茬进行清理达到可以耕作的程度;其次也是最重要的方面要解决残茬覆盖带来的堵塞问题。垄作覆盖时由于地域以及品种的不同,有的残留作物的根茬粗大、秸秆覆盖量大,在东北地区,情况尤其明显。解决覆盖带来堵塞问题的技术,成为垄作覆盖玉米免耕播种机的关键技术之一。Compared with the traditional ridge planter or ridge less mulch corn no-tillage planter, there is a problem of dealing with stubble during sowing: firstly, the stubble on the ridge must be cleaned to make it plowable. degree; the second and most important aspect is to solve the clogging problem caused by residue mulching. Due to differences in regions and varieties during ridge farming, some residual crops have thick stubble and a large amount of straw coverage, especially in the Northeast. The technology to solve the problem of blockage caused by mulch has become one of the key technologies of ridge-covered corn no-tillage planter.
垄作玉米免耕播种机与平作玉米免耕播种机相比出现了如何保证播种机在垄台上作业保持垄型和清茬防堵的问题。垄作玉米免耕播种机要具备保持垄型或减少对垄型破坏的功能,尤其是东北地区对垄型的保持尤为重要;同时能清茬防堵增加免耕播种机的通用性。由于地域的不同,垄高、垄距、株距要求也不同,就要求机器能够根据实际地况调整破茬开沟装置、防堵装置、播种施肥装置等部件的高度、宽度等要求来适应不同的地况,达到实时调节。Compared with the flat-planting corn no-tillage planter, the ridge-planting corn no-tillage planter has the problem of how to ensure that the planter operates on the ridge platform to maintain the ridge shape and clear stubble to prevent blockage. The no-tillage planter for ridge-planting corn must have the function of maintaining the ridge type or reducing the damage to the ridge type, especially in the northeast region. It is particularly important to maintain the ridge type; at the same time, it can clear stubble and prevent blockage to increase the versatility of the no-tillage planter. Due to different regions, the requirements for ridge height, ridge distance, and plant distance are also different. It is required that the machine can adjust the height and width of stubble breaking and ditching devices, anti-blocking devices, sowing and fertilizing devices and other components according to actual ground conditions to adapt to different requirements. ground conditions to achieve real-time adjustment.
玉米垄作免耕播种机现在亟待解决的问题是在垄作覆盖的前提下,最为关键的就是面对大量秸秆覆盖时如何防堵。防堵已经不仅是影响垄作免耕播种机作业效率和播种质量的主要因素,更是免耕播种机在垄上作业成败的关键所在。尤其在我国东北地区,作物的秸秆相对较粗而且残留量与其他地方相比相对较大,现有免耕播种机作业时经常出现堵塞现象,靠自身很难排除堵塞,经常需要人工辅助排除堵塞,一旦堵塞就会影响工作质量和效率。另外防堵效果是否良好将直接影响种沟、种床的形状,从而进一步影响作物的出苗率、成活率和产量。The problem that needs to be solved urgently for the no-tillage corn ridge planter is how to prevent blockage when faced with a large amount of straw mulch under the premise of ridge farming coverage. Anti-blocking is not only the main factor affecting the operation efficiency and seeding quality of ridge-cultivation no-tillage seeders, but also the key to the success or failure of no-tillage seeders on ridges. Especially in Northeast my country, the straw of crops is relatively thick and the residual amount is relatively large compared with other places. The existing no-tillage seeder often occurs clogging during operation, and it is difficult to remove the clogging by itself, and manual assistance is often required to remove the clogging , Once blocked, it will affect the work quality and efficiency. In addition, whether the anti-blocking effect is good will directly affect the shape of the seed ditch and the seed bed, thereby further affecting the emergence rate, survival rate and yield of crops.
国外免耕播种机采用的破茬方法有两种:一种是在开沟器前增加破茬圆盘刀,靠圆盘刀锋利的刃口和足够的重力切断秸秆、根茬和切开土壤,其结构庞大,多为牵引式;另一种是锄铲式破茬开沟器,入土性能好,不需增加配重,整机质量小,但工作时土壤翻动量大,易挂草而堵塞。这就要求免耕播种机的土壤工作部件在破茬和切碎秸秆的同时,又要具有良好的通过性、耐磨性和抗腐蚀性。而切茬防堵效果的好坏,将直接影响种沟、种床的形状,影响播种的效果,从而进一步影响作物的出苗率、成活率和作物的产量。目前国内外普遍使用的破茬防堵装置为缺口圆盘刀和波纹圆盘刀。缺口圆盘刀具有一定的冲击性,更易于切茬,但是缺口圆盘刀的缺口存在漏切区,造成最大缺口处无法切到根茬的最底部;波纹圆盘刀的切茬阻力和动力消耗大,而且由于波纹圆盘刀的形状原因,开出的种沟也比较大。经过分析研究国外的产品普遍具有比较好的耐磨性和比较高的可靠性,破茬效果也比较好,但是价格昂贵。我国在免耕播种机破茬防堵方面的研究仍然处于起步阶段,主要的研究工作仍集中在整体破茬机理的研究上,对于圆盘刀片的破茬功能生产技术方面的研究较少,导致国产的破茬刀不论是在产品的耐磨性、可靠性上,还是在产品的破茬效果上均与国外产品存在较大差距,这在一定程度上制约着保护性耕作在我国的推广和发展。There are two stubble breaking methods used by foreign no-tillage seeders: one is to add a stubble breaking disc knife in front of the opener, and rely on the sharp edge of the disc knife and sufficient gravity to cut off the straw, root stubble and cut the soil. , which has a huge structure and is mostly traction type; the other is the shovel-type stubble-breaking ditch opener, which has good performance in soil penetration, does not need to increase the counterweight, and has a small weight of the whole machine, but the soil is turned over a lot during work, and it is easy to hang grass and clogged. This requires the soil working parts of the no-tillage seeder to have good passability, wear resistance and corrosion resistance while breaking stubble and chopping straw. The effect of stubble cutting and anti-blocking will directly affect the shape of seed ditch and seed bed, affect the effect of sowing, and further affect the emergence rate, survival rate and yield of crops. The stubble breaking and anti-blocking devices commonly used at home and abroad are notch disc cutters and corrugated disc cutters. The notched disc knife has a certain impact and is easier to cut stubble, but there is a missing cutting area in the notch of the notched disc knife, which makes it impossible to cut to the bottom of the stubble at the largest gap; the stubble cutting resistance and power of the corrugated disc knife The consumption is large, and due to the shape of the corrugated disc cutter, the seed ditch is relatively large. After analysis and research, foreign products generally have relatively good wear resistance and relatively high reliability, and the stubble breaking effect is relatively good, but the price is expensive. The research on stubble breaking and anti-blocking of no-tillage planters in my country is still in its infancy, and the main research work is still concentrated on the research on the overall stubble breaking mechanism. There are few researches on the production technology of the disc blade stubble breaking function, which leads Domestic stubble breaking knives have a large gap with foreign products in terms of product wear resistance, reliability, and product stubble breaking effect, which to a certain extent restricts the promotion and promotion of conservation tillage in my country. develop.
发明内容Contents of the invention
为了解决上述免耕播种机存在的问题,更好地推广保护性耕作,本发明提供一种玉米垄作免耕播种机切拨防堵装置,实现在免耕垄作覆盖的地况下一次完成破茬清垄作业。In order to solve the problems existing in the above-mentioned no-tillage seeder and to better promote protective tillage, the present invention provides a cutting and anti-blocking device for a no-tillage corn seeder for ridge cultivation, which realizes stubble breaking at one time under the ground conditions covered by no-tillage ridge Ridge clearing operations.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
本发明包括主轴、连接套板、斜板、破切装置和拨茬防堵装置,所述破切装置安装在主轴中部,拨茬防堵装置为两组,对称于切拨破茬装置连接在主轴两端,其拨茬防堵装置的拨茬轮与切拨装置的破切圆盘刀成一偏角设置,使两对称拨茬轮成外开“八”字型安装在破切装置端部两侧,拨茬轮同时实现向后拨动残茬和侧推残茬;所述连接套板对称连接在主轴上破切装置和拨茬防堵装置之间,并与拨茬防堵装置分别连接,工作时,该两连接套板分别与玉米垄作免耕播种机机架连接。The invention includes a main shaft, a connecting sleeve plate, a slant plate, a cutting device and a stubble breaking and anti-blocking device. The breaking and cutting device is installed in the middle of the main shaft. At both ends of the main shaft, the stubble picking wheel of the stubble picking and anti-blocking device is set at an angle with the cutting disc knife of the cutting device, so that the two symmetrical stubble picking wheels are installed at the end of the cutting device in an "eight" shape. On both sides, the stubble wheel can move the stubble backwards and push the stubble sideways at the same time; the connecting sleeve is symmetrically connected between the cutting device and the stubble removal and anti-blocking device on the main shaft, and is separated from the stubble removal and anti-blocking device. When connecting, the two connecting sleeves are respectively connected with the frame of the corn ridge no-tillage planter during work.
进一步地,所述破切装置包括对称安装在主轴上的两破切圆盘刀、第一轴承及轴承端盖,所述两破切圆盘刀通过第一轴承及轴承端盖安装在主轴上,两破切圆盘刀盘的安装间距D为1~2mm,所述破切圆盘刀的外圆周为螺旋刀片。Further, the breaking device includes two cutting disc knives symmetrically installed on the main shaft, a first bearing and a bearing end cover, and the two breaking cutting disc knives are installed on the main shaft through the first bearing and the bearing end cover , the installation distance D of the two cutting disk cutter heads is 1-2 mm, and the outer circumference of the cutting disk cutter is a spiral blade.
进一步地,所述第一轴承为两端带密封圈的深沟球轴承,两破切圆盘刀盘外侧与轴承端盖固定,轴承端盖外端与主轴通过密封圈连接;第一轴承轴向通过内侧轴肩固定,外侧通过卡簧固定。Further, the first bearing is a deep groove ball bearing with sealing rings at both ends, the outer sides of the two cutting disc cutter heads are fixed to the bearing end cover, and the outer end of the bearing end cover is connected to the main shaft through the sealing ring; the first bearing shaft The inner side is fixed by the shaft shoulder, and the outer side is fixed by the circlip.
进一步地,所述两破切圆盘刀的螺旋刀片分别为7~13中任两个不同刀片齿数,异步转动、交替入土。Further, the helical blades of the two cutting disc knives have two different numbers of teeth from 7 to 13, and rotate asynchronously and alternately penetrate into the soil.
进一步地,所述螺旋刀片的齿形为阿基米德螺线弧形,形成的破切圆盘刀为缺口圆盘刀。Further, the tooth shape of the spiral blade is an Archimedean spiral arc, and the formed cutting disc knife is a notched disc knife.
进一步地,所述两破切圆盘刀分别为9齿和质数为11齿阿基米德螺旋线弧形的缺口圆盘刀,所述刀片弧形上带有锯齿,破切圆盘螺旋刀片的直径φ为420~460mm,所述两圆盘刀两侧开刃,刃角为20°~25°。Further, the two cutting disc knives are 9-tooth and 11-tooth Archimedes spiral arc-shaped notch disc knives respectively, and the arc of the blade has serrations, and the cutting disc spiral blade The diameter φ is 420~460mm, and the two disc cutters are edged on both sides, and the edge angle is 20°~25°.
进一步地,所述的拨茬防堵装置为两组,对称连接在主轴两端,每组均包括斜板、拨茬轮、拨茬轴、第二轴承及内、外拨茬轮端盖,所述拨茬轮是沿其圆盘外周设置多个螺旋刀片形成的星爪形仿生轮,拨茬轮安装在斜板一端,所述斜板中部通过套筒安装在主轴上,绕主轴转动,斜板另一端通过调节装置连接在套板上。Further, the stubble picking anti-blocking device is divided into two groups, which are symmetrically connected to both ends of the main shaft, and each group includes a swash plate, a stubble picking wheel, a stubble picking shaft, a second bearing, and inner and outer stubble picking wheel end covers, The stubble picking wheel is a star claw-shaped bionic wheel formed by arranging a plurality of helical blades along the outer periphery of its disk. The stubble picking wheel is installed at one end of the sloping plate, and the middle part of the sloping plate is installed on the main shaft through a sleeve and rotates around the main shaft. The other end of the inclined plate is connected to the cover plate through the adjusting device.
进一步地,所述拨茬轮与破切圆盘刀间的安装偏角θ为30°~35°,水平间距为3~5cm。Further, the installation deflection angle θ between the stubble picking wheel and the cutting disc cutter is 30°-35°, and the horizontal distance is 3-5 cm.
进一步地,所述斜板为双折弯板,两端分别沿水平和竖直方向偏折,其水平方向偏折端折弯使两斜板安装在主轴上形成外“八”字型结构,其水平偏折角度θ为30°~35°,竖直方向偏折端通过调节装置连接套板。Further, the sloping plate is a double-bending plate, the two ends of which are deflected along the horizontal and vertical directions respectively, and the deflected ends in the horizontal direction are bent so that the two sloping plates are installed on the main shaft to form an outer "eight" structure, The horizontal deflection angle θ is 30°-35°, and the vertical deflection end is connected to the sleeve plate through the adjustment device.
进一步地,所述调节装置包括弹簧、拉杆及螺母,所述拉杆穿过套板上的拉杆套,一端与斜板转动连接,另一端套装弹簧,端部安装螺母,通过螺母调节弹簧的预紧力,根据实际地况实时调节拨茬轮高低位置。Further, the adjustment device includes a spring, a pull rod and a nut. The pull rod passes through the pull rod sleeve on the cover plate, and one end is connected to the swash plate in rotation, and the other end is fitted with a spring. The end is equipped with a nut, and the preload of the spring is adjusted through the nut Adjust the height of the stubble wheel in real time according to the actual ground conditions.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明的破切装置采用由两不同齿数的圆盘刀构成的双圆盘破切机构,两破切圆盘锯齿刀在拖拉机带动下被土壤阻力推动而实现异步转动,交替入土,实现破切残茬、切断秸秆和杂草,避免了切拨根茬时出现的漏切现象,同时两盘交替入土可以减小玉米垄作免耕播种机的工作阻力,增加切割次数,提高破茬效率。其中的破切圆盘螺旋刀齿采用阿基米德螺线弧形刀,其各个弧形刀的弧形总长大于同等直径的圆周总长,增大接触弧长,提高切茬效率和机率,且形成的缺口圆盘刀具有冲击力,加大切茬力度,减小工作阻力。1. The breaking and cutting device of the present invention adopts a double-disk breaking and cutting mechanism composed of two disc cutters with different numbers of teeth. The two cutting and cutting disc serrated knives are driven by the soil resistance under the drive of the tractor to realize asynchronous rotation, and alternately enter the soil to realize Cutting stubble, cutting off straw and weeds, avoiding the phenomenon of missed cutting when cutting root stubble. At the same time, the two discs can be inserted alternately into the soil to reduce the working resistance of the corn ridge no-tillage planter, increase the number of cutting times, and improve the efficiency of stubble breaking . Among them, the helical knife teeth of the cutting disc adopt Archimedes spiral arc knife, and the arc length of each arc knife is greater than the total length of the circumference of the same diameter, increasing the contact arc length, improving the efficiency and probability of stubble cutting, and The formed gap disc cutter has impact force, which increases stubble cutting strength and reduces working resistance.
2.本发明的拨茬防堵装置,采用星爪形仿生拨茬轮对称外开“八”字型安装,能有效实现向后拨动和侧推残茬、秸秆和杂草,清理种床,保证玉米垄作免耕播种机的工作质量和防堵性能。2. The stubble picking and anti-blocking device of the present invention adopts the star claw-shaped bionic stubble picking wheel and is installed in a symmetrical "eight" shape outwardly, which can effectively move backward and push stubble, straw and weeds sideways, and clean the seed bed , to ensure the working quality and anti-blocking performance of the corn ridge no-tillage planter.
3.本发明中拨茬轮与两破切圆盘锯齿刀间成偏角安装,在工作时,星爪形仿生拨茬轮与两破切圆盘锯齿刀间的水平间距为3~5cm,既不干涉堵塞、也不漏切秸秆、残茬和杂草。星爪形仿生拨茬轮在工作时通过星形爪对秸秆、残茬和杂草的抓挠,在拖拉机的牵引下转动,旋转的星爪形仿生拨茬轮在离心力的作用下将秸秆、残茬和杂草向侧后方抛出,推至两侧垄沟中,在垄上形成清洁的种床,增加机具的通过性,减少堵塞现象发生,为玉米垄作免耕播种机的精量播种创造了良好的土壤环境条件。3. In the present invention, the stubble picking wheel and the two cutting disc serrated knives are installed at an off angle. When working, the horizontal distance between the star claw-shaped bionic stubble picking wheel and the two cutting disc saw tooth knives is 3 to 5 cm. Neither interferes with clogging, nor misses cutting straw, stubble and weeds. The star-claw-shaped bionic stubble picking wheel scratches the straw, stubble and weeds through the star-shaped claws during work, and rotates under the traction of the tractor. The stubble and weeds are thrown to the side and rear, and pushed into the furrows on both sides, forming a clean seed bed on the furrows, increasing the passability of the machine tools, reducing the occurrence of clogging, and creating a new environment for the precision sowing of the no-tillage corn seeder. Good soil environmental conditions.
4、本发明的调节装置,能根据实际地况实时调节星爪形仿生拨茬轮高低位置,并且能有效达到对地面工况发生变化的适应性和仿形功能。4. The adjusting device of the present invention can adjust the height of the star-claw-shaped bionic stubble wheel in real time according to the actual ground conditions, and can effectively achieve adaptability to changes in ground conditions and profiling functions.
5、本发明安装在玉米垄作免耕播种机上,可以简化现有的玉米垄作免耕播种机结构,降低整机重量,减少制造成本,有效防缠防堵,提高破茬质量,解决目前东北玉米垄作免耕播种机的技术瓶颈问题,实现保持垄形的免耕播种作业,为发挥东北垄作的优势,为保护性耕作的推广提供新的技术,为新型玉米垄作免耕播种机的设计、改进提供新型关键部件。5. The present invention is installed on the corn ridge no-tillage seeder, which can simplify the structure of the existing corn ridge no-tillage seeder, reduce the weight of the whole machine, reduce the manufacturing cost, effectively prevent entanglement and blockage, improve the quality of stubble breaking, and solve the current problem of northeast corn The technical bottleneck of no-tillage planters for ridge farming, to achieve no-tillage sowing operations that maintain the ridge shape, provide new technologies for the use of the advantages of ridge farming in Northeast China and the promotion of conservation tillage, and for the design and improvement of new corn ridge no-tillage planters Provide new key components.
6.本发明既能破切残茬、秸秆和杂草,又能拨茬,将秸秆、残茬和杂草向侧后方抛出,推至两侧垄沟中,在垄上形成清洁的种床,增加机具的通过性,减少堵塞现象发生,为玉米垄作免耕播种机的精量播种创造了良好的土壤环境条件。不仅要完成普通玉米垄作免耕播种机的破茬功能,还要保证破茬质量,防止残茬的缠绕堵塞,为玉米垄作免耕播种机创造良好种床模型和土壤工况条件。6. The present invention can not only break and cut stubble, straw and weeds, but also pull stubble, throw straw, stubble and weeds sideways and rearwards, push them into the furrows on both sides, and form a clean seed bed on the furrows , increase the passability of the machine, reduce the occurrence of clogging, and create a good soil environment condition for the precision sowing of the corn ridge no-tillage planter. It is not only necessary to complete the stubble breaking function of the ordinary corn ridge no-tillage planter, but also to ensure the quality of the stubble breaking, prevent the entanglement and blockage of the stubble, and create a good seed bed model and soil conditions for the corn ridge no-tillage planter.
附图说明:Description of drawings:
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是图1中切拨破茬装置结构示意图。Fig. 2 is a schematic diagram of the structure of the device for cutting and breaking stubble in Fig. 1 .
图3(a)、(b)是图2中两破切圆盘刀结构示意图。Fig. 3 (a), (b) are the structural schematic diagrams of the two cutting disc cutters in Fig. 2 .
图4是图1中拨茬防堵装置装配结构示意图。Fig. 4 is a schematic diagram of the assembly structure of the stubble picking and anti-blocking device in Fig. 1 .
图5是图4中拨茬轮结构示意图。Fig. 5 is a structural schematic diagram of the stubble picking wheel in Fig. 4 .
图6是图4中斜板结构示意图。Fig. 6 is a schematic diagram of the structure of the inclined plate in Fig. 4 .
图7是图6的俯视图。FIG. 7 is a top view of FIG. 6 .
图8是图1中顶盖结构示意图。Fig. 8 is a schematic diagram of the structure of the top cover in Fig. 1 .
图9是图8的俯视图。FIG. 9 is a top view of FIG. 8 .
图中:1.拨茬轮,2.拨茬轮端盖,3.拨茬轴,4.斜板,5.套板,6.弹簧,7.拉杆,8.拉杆套,9.顶盖,10.第一破切圆盘刀,11.第二破切圆盘刀,12.销轴,13.主轴,14.轴承端盖,15.密封圈,16.卡簧,17.套筒,18.第一轴承,19.沉头螺钉,20.第二轴承,21.螺母,22.第一连接孔,23.第二连接孔,24.第三连接孔,25.调节孔,26.立板,27.横板,28.挡块。In the figure: 1. Stubble picking wheel, 2. Stubble picking wheel end cover, 3. Stubble picking shaft, 4. Inclined plate, 5. Sleeve plate, 6. Spring, 7. Pull rod, 8. Pull rod cover, 9. Top cover , 10. The first cutting disc knife, 11. The second cutting disc knife, 12. Pin shaft, 13. Main shaft, 14. Bearing end cover, 15. Sealing ring, 16. Circlip, 17. Sleeve , 18. First bearing, 19. Countersunk head screw, 20. Second bearing, 21. Nut, 22. First connecting hole, 23. Second connecting hole, 24. Third connecting hole, 25. Adjusting hole, 26 . Vertical plate, 27. Horizontal plate, 28. Block.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细描述:The present invention is described in detail below in conjunction with accompanying drawing and embodiment:
实施例1:如图1、图3所示,本发明包括主轴13、套板5、斜板4、破切装置和拨茬防堵装置,所述破切装置安装在主轴13中部,拨茬防堵装置为两组,对称于破切装置连接在主轴13两端,其拨茬防堵装置的拨茬轮1与破切装置的破切圆盘刀成一偏角设置,使两对称拨茬轮1成外开“八”字型安装在破切圆盘刀端部两侧,拨茬轮1同时实现向后拨动和侧推残茬、秸秆和杂草;所述套板5对称连接在主轴13上破切装置和拨茬防堵装置之间,并与拨茬防堵装置分别连接,工作时,该两套板5分别与玉米垄作免耕播种机的机架连接,套板5的高度是根据玉米垄作免耕播种机上安装高度而设计的,宽度是根据拉杆7的长度设计;通过顶盖9安装在玉米垄作免耕播种机的机架上。Embodiment 1: As shown in Fig. 1 and Fig. 3, the present invention includes a main shaft 13, a sleeve plate 5, a slant plate 4, a breaking device and a stubble picking anti-blocking device. The anti-blocking device is two groups, which are symmetrical to the breaking and cutting device and connected to the two ends of the main shaft 13. The stubble picking wheel 1 of the stubble picking and anti-blocking device is set at an angle with the cutting disc knife of the breaking and cutting device, so that the two symmetrical stubble picking The wheel 1 is installed on both sides of the end of the cutting disc cutter in an "eight" shape, and the stubble wheel 1 can simultaneously move backwards and sideways push stubble, straw and weeds; the sets of plates 5 are symmetrically connected On the main shaft 13, between the cutting device and the stubble removal and anti-blocking device, and respectively connected with the stubble removal and anti-blocking device, during work, the two sets of plates 5 are respectively connected with the frame of the corn ridge no-tillage planter, and the cover plate 5 The height is designed according to the installation height on the corn ridge no-tillage seeder, and the width is designed according to the length of the pull rod 7; it is installed on the frame of the corn ridge no-tillage seeder through the top cover 9.
如图2所示,所述破切装置包括对称安装在主轴上的两破切圆盘刀、第一轴承18及轴承端盖14,所述两破切圆盘锯齿刀分别为第一破切圆盘刀10和第二破切圆盘刀11,分别通过第一轴承18及轴承端盖密封安装在主轴13上,与主轴12间隙配合,两破切圆盘锯齿刀的安装间距D为1.5mm,所述破切圆盘刀沿外圆周为螺旋刀片。As shown in Fig. 2, the described cutting device includes two cutting disc knives symmetrically installed on the main shaft, a first bearing 18 and a bearing end cover 14, and the two cutting disc serrated knives are respectively the first breaking and cutting discs. The disc knife 10 and the second cutting disc knife 11 are sealed and installed on the main shaft 13 through the first bearing 18 and the end cover of the bearing respectively, and cooperate with the main shaft 12 in clearance. The installation distance D between the two cutting disc serrated knives is 1.5 mm, the cutting disc knife is a spiral blade along the outer circumference.
如图2所示,所述第一轴承18为两端带密封圈的深沟球轴承,两破切圆盘锯齿刀外侧与轴承端盖14通过沉头螺钉19固定,轴承端盖14外端与主轴13通过密封圈15连接;第一轴承18轴向通过内侧轴肩固定,外侧通过卡簧16固定。所述密封圈15为毡圈。As shown in Figure 2, the first bearing 18 is a deep groove ball bearing with sealing rings at both ends, the outer sides of the two cutting disc serrated knives and the bearing end cover 14 are fixed by countersunk head screws 19, and the outer ends of the bearing end cover 14 It is connected with the main shaft 13 through the sealing ring 15; the first bearing 18 is fixed axially by the inner shoulder, and the outer side is fixed by the circlip 16. The sealing ring 15 is a felt ring.
如图3(a)、(b)所示,所述两破切圆盘锯齿刀的螺旋刀片分别为9齿和质数11齿,所述螺旋刀片的齿形为阿基米德螺线弧形,该弧形上带有锯齿,以保证刀刃锋利,工作时减小工作阻力和提高工作效率;形成阿基米德螺旋线弧形的缺口圆盘锯齿刀;异步转动、交替入土,破切圆盘螺旋刀片的直径φ为420mm,所述两缺口圆盘刀两侧开刃,刃角为20°~25°,以保证工作时受力均匀。As shown in Figure 3 (a), (b), the helical blades of the two broken disc sawtooth knives are respectively 9 teeth and prime number 11 teeth, and the tooth profile of the helical blades is Archimedes spiral arc , with serrations on the arc to ensure the sharpness of the blade, reduce working resistance and improve work efficiency during work; a notched disc serrated knife that forms an Archimedes spiral arc; asynchronous rotation, alternate entry into the soil, cutting circle The diameter φ of the disc spiral blade is 420mm, and the two sides of the two notched disc knives are edged, and the edge angle is 20°~25°, so as to ensure uniform force during work.
不同齿数的两破切圆盘锯齿刀,工作时在拖拉机带动下被土壤阻力推动而实现异步转动,交替入土,避免了破切根茬时出现的漏切切象,同时两破切圆盘锯齿刀交替入土可以减小玉米垄作免耕播种机的工作阻力,增加切割次数,提高破茬效率。The two sawtooth disc cutters with different numbers of teeth are driven by the tractor and driven by the soil resistance to realize asynchronous rotation when working, and alternately enter the soil, avoiding the missing cutting image when cutting stubble. Alternate entry into the soil can reduce the working resistance of the corn ridge no-tillage planter, increase the cutting times, and improve the efficiency of stubble breaking.
两破切圆盘的结构参数和刀片形状,是通过对东北地区免耕垄作模式耕层土壤理化特性和垄型尺寸测量,在理论分析、计算和正交试验基础上,优化的最佳结构参数确定。基于破切刀切断根茬、秸秆和杂草的原理及理想的破切刀刃口曲线应满足的条件,根据阿基米德螺线的理论,本发明的缺口圆盘锯齿刀要求具有一定耐冲击性、锋利性和耐磨性等。阿基米德螺线极坐标方程为R=R0+Ka,R为极径,R0为起始半径,K为常数,a为极角。选择阿基米德螺线作为缺口圆盘锯齿刀优势是:①阿基米德螺线刃口的动滑切角随着刃口的切入至切出越来越大,因此滑切效果好;②可以避免出现常规缺口圆盘的漏切问题;③对于深埋在地表以下的根茬可以由近至远地入土切茬,入土效果好。④相对于复杂的刃口曲线,该型刃口曲线的加工和制造比较方便。The structural parameters and blade shape of the two cutting discs are the best structural parameters optimized on the basis of theoretical analysis, calculation and orthogonal test based on the physical and chemical properties of the plow layer soil and the size of the ridge in the no-tillage ridge farming mode in Northeast China. Sure. Based on the principle of cutting stubble, stalks and weeds with the cutter and the conditions that the ideal edge curve of the cutter should meet, according to the theory of the Archimedes spiral, the notched disc serrated cutter of the present invention requires a certain impact resistance Resistance, sharpness and wear resistance, etc. The polar coordinate equation of the Archimedes spiral is R=R 0 +Ka, R is the polar radius, R 0 is the starting radius, K is a constant, and a is the polar angle. The advantages of choosing the Archimedes spiral as the notched disc serrated knife are: ①The dynamic sliding cutting angle of the Archimedes spiral cutting edge becomes larger and larger as the cutting edge cuts in and out, so the sliding cutting effect is good; ②It can avoid the missing cutting problem of the conventional notched disc; ③For the root stubble buried deep below the surface, it can cut the stubble from near to far, and the effect of entering the soil is good. ④ Compared with complex cutting edge curves, the processing and manufacturing of this type of cutting edge curves are more convenient.
如图4、图5所示,所述的防堵装置为两组,对称连接在主轴13两端,每组均包括斜板4、拨茬轮1、拨茬轴3、第二轴承20及内、外拨茬轮端盖2,所述拨茬轮1,依据仿生学理论,轮爪优化设计沿其圆盘外周设置多个螺旋刀片形成的星爪形仿生拨茬轮,拨茬轮1安装在斜板4一端,所述斜板4中部通过套筒17安装在主轴13上,与主轴12间隙配合,绕主轴13转动,斜板4另一端通过调节装置连接在套板5上。As shown in Figures 4 and 5, the anti-blocking devices are two groups, which are symmetrically connected to the two ends of the main shaft 13, and each group includes a swash plate 4, a stubble dial 1, a stubble shaft 3, a second bearing 20 and The inner and outer stubble wheel end caps 2, the stubble wheel 1, according to the theory of bionics, the optimal design of the claws, the star claw-shaped bionic stubble wheel formed by setting a plurality of spiral blades along the outer circumference of the disc, the stubble wheel 1 Installed on one end of the swash plate 4, the middle part of the swash plate 4 is installed on the main shaft 13 through the sleeve 17, and is clearance-fitted with the main shaft 12 to rotate around the main shaft 13, and the other end of the swash plate 4 is connected to the sleeve plate 5 through an adjustment device.
如图4所示,所述拨茬轮1与破切圆盘锯齿刀间的安装偏角θ为30°~35°,本例选择30°,在工作时,所述拨茬轮1与破切圆盘刀间的水平间距为3~5cm,本例选择3cm。以保证既不干涉也不漏到残茬、秸秆和杂草。所述拨茬轮1的螺旋刀片单侧开刃,可以保证工作时受力均匀,刃角为20°。在工作时,所述星形仿生拨茬轮1在拖拉机的牵引下转动,通过星形爪对秸秆、残茬和杂草的抓挠,在离心力的作用下将秸秆、残茬和杂草向侧后方抛出,推至两侧垄沟中,在垄上形成清洁的种床,增加机具的通过性,减少堵塞现象发生,为玉米垄作免耕播种机的精量播种创造了良好的种床和土壤环境条件。As shown in Figure 4, the installation deflection angle θ between the stubble picking wheel 1 and the sawtooth cutter is 30°~35°, and 30° is selected in this example. The horizontal distance between the disc cutters is 3 to 5 cm, and 3 cm is selected in this example. To ensure neither interference nor leakage to stubble, stalks and weeds. The helical blade of the stubble picking wheel 1 is edged on one side, which can ensure uniform stress during work, and the edge angle is 20°. When working, the star-shaped bionic stubble picking wheel 1 rotates under the tractor tractor, scratches the straw, stubble and weeds through the star-shaped claws, and moves the straw, stubble and weeds to the side under the action of centrifugal force. Throw it out from the rear and push it into the furrows on both sides to form a clean seed bed on the ridge, increase the passability of the machine tools, reduce the occurrence of blockage, and create a good seed bed and soil for the precision sowing of the no-tillage corn ridge planter. environmental conditions.
如图6、图7所示,所述斜板4为双折弯板,用于连接破切装置和拨茬防堵装置。两端分别沿水平和竖直方向偏折,其水平方向偏折端折弯使两斜板4安装在主轴13上形成外“八”字型结构,其水平偏折角度θ为30°~35°(与拨茬轮1和破切圆盘锯齿刀间的安装偏角相同,均为θ),本例选择30°,竖直方向偏折端通过调节装置连接套板5。斜板4在拨茬轮1的工作中起着桥梁的作用,其上竖直方向偏折端上的第一连接孔22与拉杆7的孔对应通过销轴12连接,拉杆7与斜板4活动连接,可以有效地将拨茬轮1的浮动传递给拉杆7;第二连接孔23安装在套装主轴12的套筒16上,采用间隙配合,保证斜板4在套筒16上自由转动的同时基本没有晃动,从而达到稳定作业的效果;水平方向偏折端上的第三连接孔24用于安装拨茬轮1。As shown in Fig. 6 and Fig. 7, the sloping plate 4 is a double-bending plate, which is used to connect the cutting device and the stubble removing and blocking preventing device. The two ends are deflected along the horizontal and vertical directions respectively, and the deflected ends in the horizontal direction are bent so that the two inclined plates 4 are installed on the main shaft 13 to form an outer "eight"-shaped structure, and the horizontal deflection angle θ is 30°-35° ° (same as the installation deflection angle between the stubble picking wheel 1 and the broken disc sawtooth knife, which is θ), this example selects 30 °, and the vertical deflection end connects the cover plate 5 by the adjusting device. The swash plate 4 plays the role of a bridge in the work of the stubble wheel 1, and the first connection hole 22 on the deflection end in the vertical direction is connected with the hole of the pull rod 7 by the pin 12 correspondingly, and the pull rod 7 is connected with the swash plate 4. The flexible connection can effectively transfer the floating of the stubble wheel 1 to the pull rod 7; the second connection hole 23 is installed on the sleeve 16 of the sleeve main shaft 12, and adopts clearance fit to ensure that the swash plate 4 can rotate freely on the sleeve 16 At the same time, there is basically no shaking, so as to achieve the effect of stable operation; the third connection hole 24 on the deflection end in the horizontal direction is used for installing the stubble picking wheel 1 .
如图1所示,所述调节装置包括弹簧6、拉杆7及螺母21,所述拉杆7穿过套板5上的拉杆套8,一端通过销轴12与斜板4转动连接,另一端套装弹簧6,端部安装螺母21,通过螺母21调节弹簧6的预紧力,拉杆7上设有挡块28,与拉杆套8相接触。根据实际地况实时调节拨茬轮1高低位置。当防堵装置遇到障碍时,防堵装置受弹簧6调节向上抬起,越过障碍后装置在自身重力的作用恢复原位,防堵装置通过以上调节做到根据地况调节高低,在地面进行仿形。As shown in Figure 1, the adjustment device includes a spring 6, a pull rod 7 and a nut 21. The pull rod 7 passes through the pull rod sleeve 8 on the cover plate 5, and one end is rotationally connected with the swash plate 4 through a pin shaft 12, and the other end is sleeved. A nut 21 is installed at the end of the spring 6 , and the pre-tightening force of the spring 6 is adjusted through the nut 21 . Adjust the height of the stubble wheel 1 in real time according to the actual ground conditions. When the anti-blocking device encounters an obstacle, the anti-blocking device is adjusted by the spring 6 and lifted up. After crossing the obstacle, the device returns to its original position under the action of its own gravity. The anti-blocking device can be adjusted according to the ground conditions through the above adjustments. shape.
如图1所示,所述套板5是连接顶盖9和主轴13的连接部件,其上的拉杆套8与斜板4通过拉杆7连接。高度是根据玉米垄作免耕播种机上安装为依托而设计的,宽度是根据拉杆7的长度设计。As shown in FIG. 1 , the sleeve plate 5 is a connecting part connecting the top cover 9 and the main shaft 13 , and the tie rod sleeve 8 on it is connected with the swash plate 4 through the tie rod 7 . The height is designed according to the installation on the corn ridge no-tillage planter, and the width is designed according to the length of the tie rod 7.
如图8、图9所示,所述顶盖9是由一个横板27两个立板26焊接而成。横板27的长宽是根据玉米垄作免耕播种机上安装而设计的。在横板27上分别开有与试验台架或播种机连接的安装孔,在立板26上开有调节孔25,用于连接套板5,调节本发明在工作时高低位置,以适应田间工况。As shown in FIGS. 8 and 9 , the top cover 9 is welded by a horizontal plate 27 and two vertical plates 26 . The length and width of horizontal plate 27 are designed according to the no-tillage planter for corn ridge cultivation. On the horizontal plate 27, there are installation holes connected with the test stand or the seeder respectively, and on the vertical plate 26, there are adjustment holes 25 for connecting the cover plate 5, adjusting the height position of the present invention during work, so as to adapt to the field. working conditions.
实施例2:本例与实施例1不同的是:本例中所述的两破切圆盘锯齿刀分别采用7齿和8齿螺旋刀片的圆盘刀,其安装间距D为1mm。所述两缺口圆盘刀两侧开刃的刃角为25°。破切圆盘螺旋刀片的直径φ为460mm,所述拨茬轮1与破切圆盘刀间的安装偏角θ为35°,在工作时,所述拨茬轮1与破切圆盘刀间的水平间距为5cm。拨茬轮1的螺旋刀片两侧开刃的刃角为25°。Embodiment 2: The difference between this embodiment and Embodiment 1 is that the two cutting disc serrated knives used in this example are disc knives with 7-tooth and 8-tooth helical blades respectively, and the installation distance D is 1mm. The edge angles of the two sides of the disc cutter with two notches are 25°. The diameter φ of the broken disc spiral blade is 460mm, and the installation angle θ between the described stubble picking wheel 1 and the broken cutting disc knife is 35°. During work, the described stubble picking wheel 1 and the broken cutting disc knife The horizontal distance between them is 5cm. The edge angle of the helical blade both sides of the stubble picking wheel 1 is 25 °.
实施例3:本例与实施例1不同的是:本例中所述的两破切圆盘刀分别采用10齿和13齿阿基米德螺旋刀片的圆盘刀,其安装间距D为2mm。所述两缺口圆盘刀两侧开刃的刃角为22°。破切圆盘刀螺旋刀片的直径φ为430mm,所述拨茬轮1与破切圆盘刀间的安装偏角θ为33°,在工作时,所述拨茬轮1与破切圆盘刀间的水平间距为4cm。拨茬轮1的螺旋刀片两侧开刃的刃角为23°。Embodiment 3: The difference between this example and Embodiment 1 is that the two cutting disc cutters described in this example respectively adopt disc cutters with 10 teeth and 13 teeth Archimedes spiral blades, and the installation distance D is 2mm . The edge angles of the two sides of the disc cutter with two notches are 22°. The diameter φ of the helical blade of the broken disc knife is 430mm, and the installation angle θ between the described stubble picking wheel 1 and the broken cutting disc knife is 33°. During work, the stubble picking wheel 1 and the broken cutting disc The horizontal spacing between the knives is 4cm. The edge angle of the helical blade both sides of the stubble picking wheel 1 is 23 °.
实施例4:本例与实施例1不同的是:本例中所述的两破切圆盘刀分别采用9齿和质数13齿阿基米德螺旋刀片的圆盘刀,其安装间距D为1.8mm。所述两缺口圆盘锯齿刀两侧开刃的刃角为21°。破切圆盘刀螺旋刀片的直径φ为440mm,所述拨茬轮1与破切圆盘刀间的安装偏角θ为32°,在工作时,所述拨茬轮1与破切圆盘刀间的水平间距为3cm。拨茬轮1的螺旋刀片两侧开刃的刃角为22°。Embodiment 4: The difference between this example and Embodiment 1 is that the two broken disc cutters described in this example respectively adopt disc cutters with 9 teeth and prime number 13-tooth Archimedes spiral blades, and the installation distance D is 1.8mm. The edge angles of the two sides of the two-notch disc serrated knife are 21°. The diameter φ of the helical blade of the broken disc knife is 440mm, and the installation angle θ between the described stubble picking wheel 1 and the broken cutting disc knife is 32°. During work, the stubble picking wheel 1 and the broken cutting disc The horizontal distance between the knives is 3cm. The edge angle of the helical blade both sides of the stubble picking wheel 1 is 22 °.
实施例5:本例与实施例1不同的是:本例中所述的两破切圆盘刀分别采用8齿和12齿阿基米德螺旋刀片的圆盘锯齿刀,其安装间距D为1.7mm。所述两缺口圆盘锯齿刀两侧开刃的刃角为20°。破切圆盘刀螺旋刀片的直径φ为450mm,所述拨茬轮1与两破切圆盘锯齿刀间的安装偏角θ为31°,在工作时,所述拨茬轮1与破切圆盘刀间的水平间距为4.5cm。拨茬轮1的螺旋刀片两侧开刃的刃角为24°。Embodiment 5: The difference between this example and Embodiment 1 is that the two broken disc cutters described in this example respectively adopt 8-tooth and 12-tooth Archimedes spiral blade serrated disc cutters, and the installation distance D is 1.7mm. The edge angles of the two sides of the two-notch disc serrated knife are 20°. The diameter φ of the helical blade of the broken disc knife is 450 mm, and the installation angle θ between the stubble picking wheel 1 and the two broken saw toothed disc knives is 31°. The horizontal distance between the disc knives is 4.5cm. The edge angle of the helical blade both sides of the stubble picking wheel 1 is 24 °.
本发明的工作过程:Working process of the present invention:
本发明在工作时,整体安装后,通过顶盖9安装在玉米垄作免耕播种机机架上,使第一、第二破切圆盘刀10、11在垄中间位置,拨茬轮1在两边各占垄的1/3位置。在拖拉机牵引下驱动主轴12,带动其上的第一、第二破切圆盘刀10、11被土壤阻力推动而实现异步转动,交替入土,将残茬切开到五叉股,将秸秆和杂草切断;同时旋转的两星爪形仿生拨茬轮1在离心力的作用下将秸秆、残茬和杂草向侧后方抛出,推至两侧垄沟中,在垄上形成清洁的种床,增加机具的通过性,减少堵塞现象发生,为玉米垄作免耕播种机的精量播种创造了良好的土壤环境条件。当遇到障碍物时,本发明调节装置中弹簧6和拉杆7共同作用,带动两星爪形仿生拨茬轮1向上抬起,越过障碍后该装置在自身重力的作用恢复原位。本发明通过调节装置能根据地况调节高低,以适应地面进行仿形,避免了切拨根茬时出现的漏切和堵塞切象,同时两缺口圆盘锯齿刀交替入土可以减小玉米垄作免耕播种机的工作阻力,增加切割次数,提高破茬效率。When the present invention is in operation, after the overall installation, the top cover 9 is installed on the frame of the no-tillage seeder for corn ridge cultivation, so that the first and second breaking and cutting disc knives 10, 11 are in the middle of the ridge, and the stubble wheel 1 is in the middle of the ridge. Each side occupies 1/3 of the ridge. The main shaft 12 is driven under tractor traction, and the first and second cutting disc cutters 10 and 11 on it are pushed by the soil resistance to realize asynchronous rotation, alternately enter the soil, cut the stubble into the five-pronged strands, and cut the straw and Weed cutting; the two-star claw-shaped bionic stubble picking wheel 1 that rotates at the same time throws straw, stubble and weeds sideways and rearwards under the action of centrifugal force, and pushes them into the furrows on both sides to form a clean seed bed on the furrows , increase the passability of the machine, reduce the occurrence of clogging, and create a good soil environment condition for the precision sowing of the corn ridge no-tillage planter. When an obstacle is encountered, the spring 6 and the pull rod 7 in the adjustment device of the present invention work together to drive the two star claw-shaped bionic stubble picking wheels 1 to lift upwards, and the device returns to its original position under the action of its own gravity after the obstacle is crossed. The invention can adjust the height according to the ground conditions through the adjusting device, so as to adapt to the ground for profiling, avoiding missed cutting and blocked cutting images when cutting the root stubble, and at the same time, the two notched circular serrated knives can alternately enter the soil to reduce corn ridge cultivation and no-tillage The working resistance of the seeder increases the number of cuts and improves the stubble breaking efficiency.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420321378.7U CN203884160U (en) | 2014-06-16 | 2014-06-16 | Cutting and pulling anti-blocking device of corn ridge planting no-tillage seeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420321378.7U CN203884160U (en) | 2014-06-16 | 2014-06-16 | Cutting and pulling anti-blocking device of corn ridge planting no-tillage seeder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203884160U true CN203884160U (en) | 2014-10-22 |
Family
ID=51710631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420321378.7U Expired - Lifetime CN203884160U (en) | 2014-06-16 | 2014-06-16 | Cutting and pulling anti-blocking device of corn ridge planting no-tillage seeder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203884160U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104081898A (en) * | 2014-06-16 | 2014-10-08 | 沈阳农业大学 | Cutting, shifting and blocking preventing device |
| CN104938066A (en) * | 2015-05-12 | 2015-09-30 | 吉林大学 | Concave stubble shifting mechanism with bionic claw structures |
| CN105493662A (en) * | 2016-01-19 | 2016-04-20 | 吉林大学 | Sharp tooth type cutaway disk stubble breaking device |
| CN105532096A (en) * | 2016-02-01 | 2016-05-04 | 李金领 | Machine leg dial wheel mechanism for separating seed sowing machines |
| CN109716889A (en) * | 2019-01-16 | 2019-05-07 | 华中农业大学 | Plough the grass-winding proof device of complete machine |
| CN112243609A (en) * | 2020-09-15 | 2021-01-22 | 中国农业大学 | Wide-narrow row no-tillage belt straw partition cleaning device group for drip irrigation corn and cleaning method |
| CN112913451A (en) * | 2021-01-21 | 2021-06-08 | 昆明理工大学 | Combined anti-blocking device |
| CN118679884A (en) * | 2024-07-05 | 2024-09-24 | 西北农林科技大学 | Minimum tillage and no-tillage contouring and anti-blocking sowing unit |
-
2014
- 2014-06-16 CN CN201420321378.7U patent/CN203884160U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104081898B (en) * | 2014-06-16 | 2016-01-20 | 沈阳农业大学 | Cut and dial anti-block apparatus |
| CN104081898A (en) * | 2014-06-16 | 2014-10-08 | 沈阳农业大学 | Cutting, shifting and blocking preventing device |
| CN104938066B (en) * | 2015-05-12 | 2016-09-28 | 吉林大学 | A kind of concave surface Bo Cha mechanism with bionical claw structure |
| CN104938066A (en) * | 2015-05-12 | 2015-09-30 | 吉林大学 | Concave stubble shifting mechanism with bionic claw structures |
| CN105493662A (en) * | 2016-01-19 | 2016-04-20 | 吉林大学 | Sharp tooth type cutaway disk stubble breaking device |
| CN105532096B (en) * | 2016-02-01 | 2017-12-19 | 李金领 | One kind is used to separate seeder stand leg thumb wheel mechanism |
| CN105532096A (en) * | 2016-02-01 | 2016-05-04 | 李金领 | Machine leg dial wheel mechanism for separating seed sowing machines |
| CN109716889A (en) * | 2019-01-16 | 2019-05-07 | 华中农业大学 | Plough the grass-winding proof device of complete machine |
| CN109716889B (en) * | 2019-01-16 | 2024-05-24 | 华中农业大学 | Grass winding preventing device of tillage machine |
| CN112243609A (en) * | 2020-09-15 | 2021-01-22 | 中国农业大学 | Wide-narrow row no-tillage belt straw partition cleaning device group for drip irrigation corn and cleaning method |
| CN112243609B (en) * | 2020-09-15 | 2022-07-01 | 中国农业大学 | Drip irrigation corn width and narrow row no-tillage belt straw partition cleaning device group and cleaning method |
| CN112913451A (en) * | 2021-01-21 | 2021-06-08 | 昆明理工大学 | Combined anti-blocking device |
| CN118679884A (en) * | 2024-07-05 | 2024-09-24 | 西北农林科技大学 | Minimum tillage and no-tillage contouring and anti-blocking sowing unit |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104081898B (en) | Cut and dial anti-block apparatus | |
| CN203884160U (en) | Cutting and pulling anti-blocking device of corn ridge planting no-tillage seeder | |
| CN201163868Y (en) | Drive stubble breaking and anti-blocking mechanism | |
| CN103416134B (en) | A kind of cutaway disk stubble breaking knife and breaking ditching device | |
| CN102144440B (en) | Dual-disk power crop root cutting and breaking anti-blocking device of no-tillage planter | |
| CN201278635Y (en) | Active circular knife type zero-tillage anti-blocking unit | |
| CN108353550A (en) | A kind of anti-blocking subsoiler suitable for no-tillage farming | |
| CN102523766A (en) | In situ stubble breaking mechanism for breaking and cutting stubbles of crops | |
| CN105638001B (en) | A kind of rotary sugarcane break ridge pine root and stem of certain plants machine | |
| CN103797913B (en) | One digs stubble cleaning mincing and returning to the field device | |
| CN102771210A (en) | Reciprocating shovel type cultivator | |
| CN213818939U (en) | Corn ear picking device with stem and ear harvesting function | |
| CN205389356U (en) | Novel broken ridge pine root and stem of certain plants machine of sugarcane | |
| CN110800398B (en) | A multi-process corn stubble field planting belt cleaning device and method | |
| CN203708775U (en) | No-tillage free-swinging knife device capable of preventing winding and blocking of straw | |
| CN203301952U (en) | Saw-toothed spherical-disc deep ploughing blade | |
| CN202385463U (en) | In-situ stubble breaking mechanism for breaking and cutting crop stubbles | |
| CN106717321A (en) | A kind of tilting combination straight knife type kind band cleaning anti-block apparatus | |
| CN207284084U (en) | A kind of anti-stalk suitable for draft mulberry wide-narrow row planting pattern damages rotary tillage machine | |
| CN201119300Y (en) | Environment protection type harvesting grass-burying rotary tillage combination machine | |
| CN104380881A (en) | Novel micro-ploughing device with cutter | |
| CN109937675B (en) | Improved potato seedling pulling weeding machine | |
| CN202085459U (en) | No-tillage seeding and ditching device with a blockage prevention function | |
| CN201911017U (en) | Actuating-cam-type no-tillage anti-clogging unit body | |
| CN220342776U (en) | A rotary cutting anti-blocking device for compound tillage machines |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141022 Effective date of abandoning: 20160120 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |