CN203843611U - Full-automatic rubber roller grinding system - Google Patents
Full-automatic rubber roller grinding system Download PDFInfo
- Publication number
- CN203843611U CN203843611U CN201420254934.3U CN201420254934U CN203843611U CN 203843611 U CN203843611 U CN 203843611U CN 201420254934 U CN201420254934 U CN 201420254934U CN 203843611 U CN203843611 U CN 203843611U
- Authority
- CN
- China
- Prior art keywords
- rubber roll
- guide rail
- jaw
- grinding
- gathering sill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims abstract description 165
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000007599 discharging Methods 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 238000005286 illumination Methods 0.000 claims abstract description 25
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 238000004092 self-diagnosis Methods 0.000 claims abstract description 10
- 238000005266 casting Methods 0.000 claims description 61
- 238000012545 processing Methods 0.000 claims description 23
- 229910001651 emery Inorganic materials 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 11
- 238000011022 operating instruction Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 2
- 210000000078 claw Anatomy 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 239000004753 textile Substances 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The utility model provides a full-automatic rubber roller grinding system which comprises a feeding device, a self-detection device, a grinding device, an illumination device, a discharging device, a display module, an operation module, a control module and a state monitoring and fault self-diagnosis module. The feeding device comprises a feeding hopper, a feeding lifter, a feeding guiding rail, a rotating air cylinder and a clamping claw. The self-detection device comprises a detection sensor, an interception guiding rail and a branch detection box. The grinding device comprises a grinding wheel and a grinding wheel base. The illumination device comprises a material crossing guiding rail, an air nozzle, an illumination box, a UV lamp, a temperature control mechanism and a conveying guiding rail, wherein the UV lamp is installed in the illumination box. According to the full-automatic rubber roller grinding system, the full-automatic intelligent machining mode is achieved, labor is saved, labor intensity is reduced, production efficiency is high, and the effect is good.
Description
Technical field
The utility model relates to rubber roll manufacture field, relates in particular to a kind of full-automatic rubber roll grinding system.
Background technology
Rubber roll is the instrument that textile printing and dyeing and printing field are not replaced, and its surface quality quality is directly connected to the quality of textile and mimeograph documents, and the grinding process in rubber roll production process is directly connected to its surface quality.There is following some weak point in the rubber roll grinder of current domestic textile industry and printer material consumption industry: what domestic textile industry and printer material consumption industry rubber roll grinder major part were continued to use is the cylindrical grinder of machining, its frame for movement is comparatively backward, and processing method is also very traditional; Equipment of one man operation, all processes are by manually completing, and labour intensity is large, and production efficiency is low, and also only reliable increase equipment and increase workman meet the demand of producing for spinning, printing consumables enterprise; Rely on manual control device's processing method cannot ensure the quality of roller, thereby directly affected the quality of final products; What traditional grinding machine adopted is hydraulic structure, is easy to rubber product to pollute.
Utility model content
The problem existing based on background technology, the utility model proposes a kind of full-automatic rubber roll grinding system, has realized the processing mode of full-automatic intelligent, saves manpower and has reduced labour intensity, and production efficiency is high, effective.
The full-automatic rubber roll grinding system of one the utility model proposes, comprising: feed arrangement, self-checking unit, grinding attachment, illumination apparatus, drawing mechanism, display module, operational module, control module and condition monitoring and fault self-diagnosis module;
Feed arrangement comprises feed hopper, charging lifter, feeding guide, rotary cylinder and jaw, feed hopper inside is provided with the oblique guide rail of layer-stepping of placing rubber roll, charging lifter can move up and down and be arranged between feed hopper and feeding guide for the rubber roll of feed hopper is transported to feeding guide, jaw is removably mounted on rotation and the jaw along with rotary cylinder on rotary cylinder and has material grasping, processing and three kinds of location status of material casting, material grasping position is between Working position and material casting position, material grasping position is positioned under feeding guide outlet, Working position is near grinding attachment, material casting position is near illumination apparatus, jaw captures after rubber roll in material grasping position, rotary cylinder drives jaw to arrive material casting position after driving jaw arrival Working position to process rubber roll again, jaw is rotated air cylinder driven and gets back to material grasping position and wait for material grasping once after rubber roll is unclamped in material casting position,
Self-checking unit comprises detecting sensor, interception guide rail and go-on-go case, detecting sensor is for detection of rubber roll cross-sectional diameter, interception guide rails assembling is below material casting position, and go-on-go case is arranged on interception guide rail below, and rubber roll enters go-on-go case after can falling into interception guide rail;
Grinding attachment comprises emery wheel, grinding wheel stand, emery wheel is arranged on grinding wheel stand, grinding wheel stand is arranged on jaw Working position movably to be had grinding and feeding and retreats two kinds of location status away from a side and the grinding wheel stand of rotary cylinder, the rubber roll that grinding and feeding state lower grinding wheel clamps against the jaw that is positioned at Working position, and grinding wheel stand moves back and forth along rubber roll length direction, grinding is carried out in the simultaneously emery wheel rubber roll low speed rotation that runs up, and fallback state lower grinding wheel is away from the rubber roll of jaw clamping that is positioned at Working position;
Illumination apparatus comprises and crosses material guide rail, air nozzle, lighting box and be arranged on the UV lamp in lighting box, temperature control mechanism and transmission guide rail, air nozzle is arranged on and crosses on material guide rail for clean rubber roll, cross material guide rail be arranged on movably between rotary cylinder and lighting box and cross material guide rail have cross material and skew two kinds of location status, cross under material state and cross material guide rail entrance between jaw material casting position and interception guide rail entrance, cross the outlet of material guide rail and connect lighting box entrance, jaw material casting back cot fall into cross material guide rail laggard enter lighting box, under shift state, cross material guide rail entrance away from jaw material casting position, rubber roll falls into interception guide rail, UV lamp is arranged on the top of lighting box, transmission guide rail is connected between the entrance and outlet of lighting box,
Drawing mechanism comprises discharging lifter and discharge bucket, discharge bucket inside is provided with that to place the oblique guide rail of layer-stepping and the discharge bucket of rubber roll consistent with the memory space of feed hopper, discharging lifter is arranged between lighting box and discharge bucket, and discharging lifter moves up and down and puts into oblique guide rail for lighting box is transported to layering in discharge bucket through the rubber roll of illumination;
Control module connects detecting sensor, and controls respectively rotary cylinder, grinding wheel stand and cross material guide rail and move the switching of carrying out multiple location status;
The equal link control module of operational module and display module, operational module is used for entering the operating instructions, and display module is for demonstration information;
Condition monitoring and fault self-diagnosis module, for supervisory control system running state failure judgement occurrence positions, condition monitoring and fault self-diagnosis module connect display module and status information and fault message are sent to display module and show.
Preferably, on jaw, be provided with position sensor, feeding guide exit is provided with putty mechanism can stop feeding guide discharging, feeding guide porch is provided with photoelectric sensor and holds situation for detection of feeding guide, control module link position sensor and photoelectric sensor, simultaneously according to the detection signal control putty mechanism of position sensor and photoelectric sensor and the work of charging lifter.
Preferably, charging lifter and discharging lifter are arranged on sprocket wheel by chain, and sprocket wheel connects drive motors, thereby the rotation of drive motors drive sprocket moves up and down by chain-driving charging lifter or discharging lifter.
Preferably, a side of charging lifter and discharging lifter is respectively arranged with the first rail plate and the second rail plate that are arranged in parallel with chain, and charging lifter and discharging lifter slide up and down respectively on the first rail plate and the second rail plate.
Preferably, emery wheel is arranged on grinding wheel stand by installation shaft and installation shaft overlaps with emery wheel central shaft, detecting sensor is arranged in installation shaft, grinding wheel stand also has the feeding of detection state, detect under feeding state, detecting sensor can contact the rubber roll of the jaw clamping that is positioned at Working position and detect.
Preferably, the transmission guide rail of illumination apparatus is made up of multiple conveying rollers that are arranged in parallel, conveying roller revolution transport rubber roll, and conveying roller rotation drives rubber roll rotation.
Preferably, feeding guide, cross material guide rail, interception guide rail is all obliquely installed, and entrance is positioned at high-endly, outlet is positioned at low side, rubber roll on guide rail because deadweight is rolled and is advanced.
Preferably, feed arrangement also comprises guiding mechanism, on guiding mechanism, be provided with material grasping gathering sill, processing gathering sill and material casting gathering sill, the first end of material grasping gathering sill is positioned at the exit of feeding guide, the first end of processing gathering sill is positioned at Working position, the first end of material casting gathering sill is positioned at material casting position, material grasping gathering sill, the second end of processing gathering sill and material casting gathering sill converges in material grasping position, jaw is at guiding mechanism internal operation, rubber roll is entered by the first end of material grasping gathering sill and falls to material grasping position along material grasping gathering sill and captured by jaw, jaw clamping rubber roll moves to after Working position completes processing and moves to the material casting of material casting position along processing gathering sill and material casting gathering sill again along processing gathering sill, and then get back to material grasping position along material casting gathering sill and wait for material grasping next time.
When the utility model work, operating personnel set relevant parameter at operational module, the charging lifter period of motion is for example set, make a period of motion of charging lifter add the rolling time of upper glue roller on feeding guide and equal the material grasping time that rotation period of rotary cylinder adds upper gripper jaw, so jaw clamping rubber roll just in time clamps next rubber roll after completing the rotation of one-period, avoid rubber roll to come off and cause extremely by feeding guide in the time that jaw has clamped rubber roll, the stop duration of jaw at Working position also will be set simultaneously, detecting sensor detects the duration of rubber roll, detection criteria parameter, the duration of wheel grinding rubber roll and grinding wheel stand displacement cycle etc., after parameters sets, open system is processed, oblique guide rail higher slice in feed hopper is placed the rubber rolls to be ground such as full, charging lifter moves up and down, rubber roll on the oblique guide rail of feed hopper rolls into charging lifter and after rising, is sent to feeding guide entrance thereupon, rubber roll moves and is fallen by outlet on feeding guide, the jaw that is positioned at material grasping position clamps the rubber roll falling and run to Working position under the driving of rotary cylinder, the detecting sensor of detection position detects rubber roll, in the time that rubber roll does not reach processing request, emery wheel does not contact rubber roll, cross material guide rail and be driven to shift state, jaw clamping rubber roll runs to material casting position material casting back cot and falls into interception guide rail and be transported to go-on-go case, in the time that rubber roll reaches requirement, grinding wheel stand is driven to grinding position and moves back and forth, grinding is carried out in the rotation of the rubber roll of emery wheel high speed rotation simultaneously low speed, complete after predetermined grinding duration, grinding wheel stand is got back to going-back position, jaw clamping rubber roll runs to material casting position material casting back cot and falls into and cross material guide rail in what cross material state, rubber roll cross on material guide rail by air nozzle clean laggard enter illumination tank inlet, transmission guide rail in lighting box is transported to outlet by rubber roll by entrance, rubber roll rotation in transmitting procedure ensures in uniform light, discharging lifter moves up and down to hold in the palm to hold the rubber roll in lighting box exit and send into layering in discharge bucket and is stored on oblique guide rail.
In the utility model, whole process implementation is full-automatic, when use, has not only saved space, time, and has reduced labour and labour intensity; Can also show automatic monitoring detection failure position, be convenient to timely handling failure; Can change jaw blessing rubber roll for different rubber rolls and process, application is extensive; Oblique guide rail is set in feed hopper and discharge bucket, has expanded capacity, realized again automatic charging, blanking between feed hopper and charging lifter, discharge bucket and discharging lifter, saved manpower; Increase During Illumination simultaneously, improved the surface quality of rubber roll.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of full-automatic rubber roll grinding system that the utility model proposes;
Fig. 2 is three kinds of location status schematic diagrames of jaw;
Fig. 3 is the structural representation of illumination machine.
Fig. 4 is the structural representation of gathering sill in guiding mechanism.
Detailed description of the invention
Fig. 1 is the structural representation of a kind of full-automatic rubber roll grinding system that the utility model proposes, and it comprises: feed arrangement, self-checking unit, grinding attachment, illumination apparatus, drawing mechanism, display module (not providing in figure), operational module (not providing in figure), control module (not providing in figure) and condition monitoring and fault self-diagnosis module (not providing in figure).
Feed arrangement comprises feed hopper 11, charging lifter 13, feeding guide 14, rotary cylinder 15 and jaw 16.Feed hopper 11 inside are provided with the oblique guide rail 12 expansion capacity of layer-stepping, and rubber roll layering is on oblique guide rail, and charging lifter 13 can move up and down and be arranged between feed hopper 11 and feeding guide 14 for the rubber roll of feed hopper 11 is transported to feeding guide 14.Oblique guide rail 12 low sides of every one deck are provided with baffle plate and prevent that rubber roll is by low side landing, a side near oblique guide rail discharging on feed hopper 11 is provided with discharge mechanism moving up and down (not providing in figure), discharge mechanism is provided with the pressed part for overwhelming baffle plate near oblique guide rail one side, discharge mechanism is provided with and treats feed zone near charging lifter 13 1 sides, treats the side end with the most close charging lifter 13 on feed zone.The pressed part of discharge mechanism overwhelms after the baffle plate of oblique guide rail low side that needs discharging, rubber roll on oblique guide rail roll downwards and by oblique guide rail to treating that feed zone is arranged in order.Charging lifter is provided with sprocket wheel in two ends Shang Xia 13, one end of charging lifter 13 is arranged on sprocket wheel by chain, in rotating under the driving of drive motors, sprocket wheel slides up and down by chain-driving charging lifter 13, simultaneously, stable in order to ensure that charging lifter 13 moves up and down, in the parallel direction of chain, be provided with the first rail plate, charging lifter 13 slides up and down along the first rail plate under the drive of chain, after in the time that charging lifter is moved upward by bottom, the entrance that rises to feeding guide 14 until the rubber roll of feed zone end on discharge mechanism is held in holder, be poured on feeding guide 14, because feeding guide 14 is obliquely installed, entrance is higher than outlet, rubber roll is rolled to outlet by entrance automatically.Jaw 16 is removably mounted on rotary cylinder 15, can change according to the difference of rubber roll to be processed, jaw 16 is along with the rotation of rotary cylinder 15 has material grasping location status 16A as shown in Figure 2, Working position state 16B and material casting location status 16C, the motion path of jaw 16 is as shown in the camber line in Fig. 2, material grasping position is between Working position and material casting position, material grasping position is positioned under feeding guide 14 outlets, Working position is near grinding attachment, material casting position is near illumination apparatus, jaw 16 captures after rubber roll in material grasping position, rotary cylinder 15 drives jaw 16 to arrive Working position rubber roll is processed and driven jaw 16 to arrive material casting position again, jaw 16 is rotated cylinder 15 and drives and get back to material grasping position and wait for once material grasping after rubber roll is unclamped in material casting position.
Self-checking unit comprises detecting sensor, interception guide rail 21 and go-on-go case 22, and grinding attachment comprises emery wheel 31, grinding wheel stand 32.Grinding wheel stand 32 is arranged on the side of jaw 16 Working positions away from rotary cylinder 15 movably, emery wheel 31 is arranged on grinding wheel stand 32 by installation shaft and installation shaft overlaps with emery wheel 31 central shafts, emery wheel 31 can be around installation shaft rotation, detecting sensor is arranged in installation shaft for detection of rubber roll cross-sectional diameter, interception guide rail 21 tilts to be arranged on jaw 16 its entrances of below, material casting position higher than outlet, go-on-go case 22 is arranged on interception guide rail 21 belows, and rubber roll falls into the rear go-on-go case 22 that automatically rolls into of interception guide rail 21.Grinding wheel stand 32 is connected with the first driving mechanism (not providing in figure) and the second driving mechanism (not providing in figure), the first driving mechanism can drive grinding wheel stand 32 along X-axis transverse shifting, the first driving mechanism can drive grinding wheel stand 32 to vertically move along Y-axis, under the driving of the first driving mechanism and the second driving mechanism, grinding wheel stand 32 can be realized grinding and feeding, detects feeding and retreat three kinds of location status: detect under feeding state, detecting sensor arrival detection position the rubber roll clamping against the jaw 16 that is positioned at Working position detect; The rubber roll that grinding and feeding state lower grinding wheel 31 clamps against the jaw 16 that is positioned at Working position, and grinding wheel stand 32 moves back and forth along rubber roll length direction under the second driving mechanism drives, the simultaneously emery wheel 31 rubber roll low speed rotation that runs up is carried out grinding, the rubber roll that fallback state lower grinding wheel 31 clamps away from the jaw 16 that is positioned at Working position.Emery wheel 31 is connected with respectively with rubber roll the driving mechanism (not providing in figure) that drives its rotation.In the present embodiment, what detecting sensor adopted is contact measurement sensor, detection position overlaps with Working position, grinding wheel stand 32 is in the time detecting feeding state, the detecting sensor that is positioned at detection position equals rubber roll that the jaw 15 in Working position state the clamps distance to rotary cylinder 15 movement output axles to the distance of rotary cylinder 15 movement output axles, if adopt non-contact detection sensor, detection position can be arranged between material grasping position and Working position, but one end that detection position should clamp rubber roll for jaw 15 to the distance of rotary cylinder 15 movement output axles is to 1.0～1.1 times of the distance of rotary cylinder 15 movement output axles, to avoid, distance is excessive to be caused detecting data and occurs error.
Illumination apparatus comprises crossing expects guide rail 41, air nozzle, lighting box 42 and is arranged on UV (Ultra-Violet Ray, ultraviolet ray) lamp 44, temperature control mechanism (not providing in figure) and the transmission guide rail 43 in lighting box 42.Air nozzle is arranged on and crosses on material guide rail for clean rubber roll, crossing material guide rail 41 tilts to be arranged between rotary cylinder 15 and lighting box 42 movably, cross the entrance of material guide rail 41 higher than outlet, crossing material guide rail 41 is connected with displacement mechanism and under the driving of displacement mechanism, can realizes and cross material and two kinds of location status of skew: cross under material state and cross material guide rail 41 entrances between jaw 16 material casting positions and interception guide rail 21, cross 41 outlets of material guide rail and connect lighting box 42 entrances, jaw 16 material casting back cots fall into and cross the rear lighting box 42 that automatically rolls into of material guide rail 41; Under shift state, cross material guide rail 41 entrances away from jaw 16 material casting positions, after jaw 16 material castings, rubber roll falls into interception guide rail 21 and rolls into go-on-go case.Figure 3 shows that the internal structure of lighting box 42, UV lamp 44 is arranged on the top of lighting box 42, transmission guide rail 43 is connected between the entrance and outlet of lighting box 42, transmission guide rail 43 is made up of multiple conveying rollers that are arranged in parallel, conveying roller transports rubber roll by lighting box 42 entrances to outlet revolution, thereby simultaneously each conveying roller rotation drives the rubber roll rotation of carrying to make rubber roll illumination evenly improve surface quality, and the arrow in Fig. 3 represents the sense of rotation of conveying roller or rubber roll.Temperature control mechanism is made up of thermo detector and ventilation blower, and control module connects thermo detector and according to the signal controlling ventilation blower work of its transmission, the temperature in lighting box 42 is maintained within a certain range, and avoids excess Temperature damage equipment and rubber roll.
Drawing mechanism comprises discharging lifter 53 and discharge bucket 51, the oblique guide rail 52 of layer-stepping and discharge bucket 51 memory spaces that discharge bucket 51 inside are provided with placement rubber roll are consistent with feed hopper 11, discharging lifter 53 is arranged between lighting box 42 and discharge bucket 51, and discharging lifter 53 moves up and down and puts into oblique guide rail for lighting box 42 is transported to layering in discharge bucket 51 through the rubber roll of illumination.Discharging lifter is provided with sprocket wheel in two ends Shang Xia 53, one end of discharging lifter 53 is arranged on sprocket wheel by chain, in rotating under the driving of drive motors, sprocket wheel slides up and down by chain-driving discharging lifter 53, simultaneously, stable in order to ensure that discharging lifter 53 moves up and down, in the parallel direction of chain, be provided with the second rail plate, discharging lifter 53 slides up and down along the second rail plate under the drive of chain.Discharge bucket 51 is provided with the Du Liao mechanism for selecting the oblique guide rail of storing near a side of discharging lifter 53, when moving upward, ask discharging lifter 53 the follow-up reforwarding of rubber roll of having held lighting box 42 exits process illumination move and rubber roll is poured into Du Liao mechanism, rubber roll enters corresponding oblique guide rail storage through Du Liao mechanism, after this layer of oblique guide rail is filled with, Du Liao mechanism moves up or down and reselects oblique guide rail and store.
Control module connects the first driving mechanism and the second driving mechanism, the driving of rotary cylinder (15), detecting sensor, driving grinding wheel stand 32 and crosses the travel mechanism that material guide rail 41 moves, and the information detecting according to detecting sensor judges whether rubber roll reaches grinding requirement, then carry out according to judged result control the first driving mechanism, the second driving mechanism and travel mechanism the location status that associative operation switches grinding wheel stand 32 and crosses material guide rail 41.Grinding wheel stand 32 is periodically realized detection feeding state and is made detecting sensor detect rubber roll, cross material guide rail 41 in crossing material state, in the time that the result of detecting sensor detection reaches requirement, control module control the first driving mechanism and the second driving mechanism drive grinding wheel stand 32 to realize grinding and feeding state, and rubber roll is carried out to grinding; In the time that the result of detecting sensor detection can not reach requirement, control module control the first driving mechanism and the second driving mechanism drive grinding wheel stand 32 to realize fallback state, and control travel mechanism and move and cross material guide rail 41 to make rubber roll enter interception guide rail 21 to shift state superseded.
The equal link control module of operational module and display module, operational module is used for entering the operating instructions, such as open system, rotary cylinder 15 rotation periods are set, the duration etc. of emery wheel 31 grinding rubber rolls are set, display module for demonstration information as current state etc.In the present embodiment, adopt NC (Numerical Control, digital control) control system, menu interface and the TIP of the corresponding NC control system of operational module and display module, realized easy, hommization and intellectuality.
Condition monitoring and fault self-diagnosis module, for supervisory control system running state failure judgement occurrence positions, condition monitoring and fault self-diagnosis module connect display module and status information and fault message are sent to display module and show, convenient operation personnel find fast the happening part of fault and process in time.
In above embodiment, by operational module, 13 periods of motion of charging lifter are set, make 13 1 periods of motion of charging lifter add the rolling time of upper glue roller on feeding guide 14 and equal the material grasping time that 15 1 rotation periods of rotary cylinder add upper gripper jaw, so jaw 16 just in time clamps next rubber roll after clamping the rotation that rubber roll completes one-period, avoid rubber roll in the time that jaw 16 has clamped rubber roll by feeding guide 14 come off cause abnormal.Simultaneously, in order further to avoid this kind of abnormal conditions, on jaw 16, be provided with position sensor, feeding guide 14 exits are provided with putty mechanism can stop feeding guide 14 dischargings, feeding guide 14 porch are provided with photoelectric sensor and hold situation for detection of feeding guide 14, control module link position sensor and photoelectric sensor, simultaneously according to detection signal control putty mechanism and the charging lifter 13 of position sensor and photoelectric sensor, when detecting jaw 16, position sensor do not bide one's time in material grasping position etc., putty mechanism opens and stops feeding guide 14 dischargings, in the time that photoelectric sensor detects that feeding guide saturation completely, control module control drives the drive motors of charging lifter 13 to quit work, wait feeding guide 14 is vacateed room.
When above embodiment works, it is duration and the 32 displacement cycles of grinding wheel stand etc. of rubber roll cross-sectional diameter higher limit and lower limit, emery wheel 31 grinding rubber rolls at the stop duration of Working position, duration, examination criteria that detecting sensor detects rubber roll that operating personnel arrange 13 periods of motion of charging lifter, jaw at operational module.After parameters sets, open system is processed, oblique guide rail higher slice in feed hopper 11 is placed the rubber rolls to be ground such as full, sprocket wheel rotates and moves up and down by chain-driving charging lifter 13 under the driving of driving mechanism, and the period of motion of charging lifter 13 realizes by the rotating speed that sprocket wheel is set.Rubber roll in feed hopper 11 enters the charging lifter 13 in motion through discharge mechanism, charging lifter 13 moves up and down rubber roll is delivered to feeding guide 14 entrances, rubber roll rolling-operation being fallen by outlet on feeding guide 14, now the jaw 16 in material grasping position clamps the rubber roll falling, jaw 16 holing clip rods run to Working position under the driving of rotary cylinder 15, thereby the first driving mechanism and the second driving mechanism that connect grinding wheel stand 32 drive respectively the grinding wheel stand 32 of going-back position in X-axis and Y-axis, to move arrival detection position, the detecting sensor being arranged in installation shaft detects rubber roll, when rubber roll cross-sectional diameter excessive or too small while not reaching processing request, control module control the first driving mechanism and the second driving mechanism drive grinding wheel stand 32 to return to going-back position, controlling travel mechanism is driven into shift state and continues scheduled duration and after jaw 16 material castings, cross material guide rail 41 and again return to the material state that crosses being originally positioned at the material guide rail 41 that crosses that crosses material state, jaw 16 clamps rubber roll and runs to material casting position material casting back cot and fall into interception guide rail 21 be transported to go-on-go case 22, in the time that rubber roll reaches requirement, grinding wheel stand 32 is driven to grinding position by detection position, emery wheel 31 is against rubber roll, grinding wheel stand 32 is that rubber roll length direction moves back and forth along Y-axis under the driving of the second driving mechanism, grinding is carried out in emery wheel 31 high speed rotation rubber roll low speed rotations simultaneously, complete after predetermined grinding duration, grinding wheel stand 32 is got back to going-back position, jaw 16 clamp rubber roll run to material casting position material casting back cot fall in cross material state cross material guide rail 41, rubber roll cross on material guide rail 41 by air nozzle clean laggard enter lighting box 42 entrances, the transmission guide rail being made up of multiple conveying rollers that are arranged in parallel in lighting box 42 is transported to outlet by rubber roll by entrance, the transport of rubber roll realizes by the revolution of conveying roller, thereby simultaneously each conveying roller rotation drives the rubber roll rotation of carrying to make rubber roll illumination that surface quality is evenly provided.Discharging lifter 53 is identical with charging lifter 13 to be moved up and down and is held in the palm the rubber roll that holds lighting box 42 exits by sprocket wheel and chain, is sent on the oblique guide rail of selecting through Du Liao mechanism in discharge bucket 51 and stores.
In above embodiment, adopt NC control system, whole process implementation full-automatic intelligent, has not only saved space, time when use, and has reduced labour and labour intensity; Jaw 16 adopts dismountable mounting means, processes thereby can change jaw for different rubber rolls, and application is extensive; Oblique guide rail is set in feed hopper and discharge bucket, has expanded capacity, again respectively by discharge mechanism with to cross the open loading and unloading of material winding machine layering very convenient, saved manpower; This system has increased During Illumination simultaneously, has improved the surface quality of rubber roll.
When the utility model is specifically implemented, can also increase following auxiliary body, ensure the steady of rubber roll operation, further avoid rubber roll transmission abnormality, for example between charging lifter 13 and feeding guide 14, between feeding guide 14 and rotary cylinder 15, cross between material guide rail 41 and lighting box 42 entrances, lighting box 42 exports between discharging lifter 53 and sets up transition mechanism.
A kind of guiding mechanism being arranged between feeding guide 14 and rotary cylinder 15 is provided as an example of textile rubber roll example shown in Fig. 4, guiding mechanism is made up of the first limiting plate and the second limiting plate, on the first limiting plate and the second limiting plate, correspondence is provided with material grasping gathering sill A, processing gathering sill B and material casting gathering sill C, the first end A1 of material grasping gathering sill A is positioned at the exit of feeding guide 14, the first end B1 of processing gathering sill B is positioned at Working position, the first end C1 of material casting gathering sill C is positioned at material casting position, material grasping gathering sill A, the second end A2 of processing gathering sill B and material casting gathering sill C, B2 and C2 converge in material grasping position, jaw 16 is at guiding mechanism internal operation, rubber roll moves in gathering sill, rubber roll is entered and is fallen to material grasping position along material grasping gathering sill A by the first end A1 of material grasping gathering sill A and captured by jaw 16, jaw 16 clamps rubber roll and moves to after Working position completes processing and move to the material casting of material casting position along processing gathering sill B and material casting gathering sill C again along processing gathering sill B, and then get back to material grasping position along material casting gathering sill C and wait for material grasping next time.
The above; it is only preferably detailed description of the invention of the utility model; but protection domain of the present utility model is not limited to this; any be familiar with those skilled in the art the utility model disclose technical scope in; be equal to replacement or changed according to the technical solution of the utility model and utility model design thereof, within all should being encompassed in protection domain of the present utility model.
Claims (8)
1. a full-automatic rubber roll grinding system, is characterized in that, comprising: feed arrangement, self-checking unit, grinding attachment, illumination apparatus, drawing mechanism, display module, operational module, control module and condition monitoring and fault self-diagnosis module;
Feed arrangement comprises feed hopper (11), charging lifter (13), feeding guide (14), rotary cylinder (15) and jaw (16), feed hopper (11) inside is provided with the oblique guide rail of layer-stepping (12) of placing rubber roll, charging lifter (13) can move up and down and be arranged between feed hopper (11) and feeding guide (14) for the rubber roll of feed hopper (11) is transported to feeding guide (14), it is upper along with rotation and the jaw (16) of rotary cylinder (15) have material grasping that jaw (16) is removably mounted on rotary cylinder (15), processing and three kinds of location status of material casting, material grasping position is between Working position and material casting position, material grasping position is positioned under feeding guide (14) outlet, Working position is near grinding attachment, material casting position is near illumination apparatus, jaw (16) captures after rubber roll in material grasping position, rotary cylinder (15) drives jaw (16) to arrive Working position rubber roll is processed and driven jaw (16) to arrive material casting position again, jaw (16) is rotated cylinder (15) and drives and get back to material grasping position and wait for material grasping next time after rubber roll is unclamped in material casting position,
Self-checking unit comprises detecting sensor, interception guide rail (21) and go-on-go case (22), detecting sensor is for detection of rubber roll cross-sectional diameter, interception guide rail (21) is arranged on below, material casting position, go-on-go case (22) is arranged on interception guide rail (21) below, and rubber roll enters go-on-go case (22) after can falling into interception guide rail (21);
Grinding attachment comprises emery wheel (31), grinding wheel stand (32), emery wheel (31) is arranged on grinding wheel stand (32), grinding wheel stand (32) is arranged on jaw (16) Working position movably to be had grinding and feeding and retreats two kinds of location status away from a side and the grinding wheel stand (32) of rotary cylinder (15), the rubber roll that grinding and feeding state lower grinding wheel (31) clamps against the jaw (16) that is positioned at Working position, and grinding wheel stand (32) moves back and forth along rubber roll length direction, grinding is carried out in simultaneously emery wheel (31) the rubber roll low speed rotation that runs up, the rubber roll that fallback state lower grinding wheel (31) clamps away from the jaw (16) that is positioned at Working position,
Illumination apparatus comprises crossing expects guide rail (41), air nozzle, lighting box (42) and be arranged on the UV lamp (44) in lighting box (42), temperature control mechanism and transmission guide rail (43), air nozzle is arranged on and crosses on material guide rail for clean rubber roll, cross material guide rail (41) be arranged on movably between rotary cylinder (15) and lighting box (42) and cross material guide rail (41) have cross material and be offset two kinds of location status, cross under material state and cross and expect that guide rail (41) entrance is positioned between jaw (16) material casting position and interception guide rail (21), cross the outlet of material guide rail and connect lighting box (42) entrance, jaw (16) material casting back cot fall into cross material guide rail (41) laggard enter lighting box (42), under shift state, cross material guide rail (41) entrance away from jaw (16) material casting position, rubber roll falls into interception guide rail (21), UV lamp (44) is arranged on the top of lighting box (42), transmission guide rail (43) is connected between the entrance and outlet of lighting box (42),
Drawing mechanism comprises discharging lifter (53) and discharge bucket (51), discharge bucket (51) inside is provided with that to place the oblique guide rail of layer-stepping (52) and the discharge bucket (51) of rubber roll consistent with the memory space of feed hopper (11), discharging lifter (53) is arranged between lighting box (42) and discharge bucket (51), and discharging lifter (53) moves up and down and puts into oblique guide rail for lighting box (42) is transported to layering in discharge bucket (51) through the rubber roll of illumination;
Control module connects detecting sensor, and controls respectively rotary cylinder (15), grinding wheel stand (32) and cross the mobile switching of carrying out multiple location status of material guide rail (41);
The equal link control module of operational module and display module, operational module is used for entering the operating instructions, and display module is for demonstration information;
Condition monitoring and fault self-diagnosis module, for supervisory control system running state failure judgement occurrence positions, condition monitoring and fault self-diagnosis module connect display module and status information and fault message are sent to display module and show.
2. full-automatic rubber roll grinding system as claimed in claim 1, it is characterized in that, jaw is provided with position sensor on (16), feeding guide (14) exit is provided with putty mechanism can stop feeding guide (14) discharging, feeding guide (14) porch is provided with photoelectric sensor and holds situation for detection of feeding guide (14), control module link position sensor and photoelectric sensor, simultaneously according to the detection signal control putty mechanism of position sensor and photoelectric sensor and charging lifter (13) work.
3. full-automatic rubber roll grinding system as claimed in claim 1, it is characterized in that, charging lifter (13) is arranged on sprocket wheel by chain with discharging lifter (53), sprocket wheel connects drive motors, thereby the rotation of drive motors drive sprocket moves up and down by chain-driving charging lifter (13) or discharging lifter (53).
4. full-automatic rubber roll grinding system as claimed in claim 3, it is characterized in that, charging lifter (13) is respectively arranged with a side of discharging lifter (53) the first rail plate and the second rail plate that are arranged in parallel with chain, and charging lifter (13) slides up and down respectively with discharging lifter (53) on the first rail plate and the second rail plate.
5. full-automatic rubber roll grinding system as claimed in claim 1, it is characterized in that, emery wheel (31) is arranged on grinding wheel stand (32) above by installation shaft and installation shaft overlaps with emery wheel (31) central shaft, detecting sensor is arranged in installation shaft, grinding wheel stand also has the feeding of detection state, detect under feeding state, detecting sensor can contact the rubber roll of jaw (16) clamping that is positioned at Working position and detect.
6. full-automatic rubber roll grinding system as claimed in claim 1, is characterized in that, the transmission guide rail (43) of illumination apparatus is made up of multiple conveying rollers that are arranged in parallel, conveying roller revolution transport rubber roll, and conveying roller rotation drives rubber roll rotation.
7. full-automatic rubber roll grinding system as claimed in claim 1, it is characterized in that, feeding guide (14), cross material guide rail (41), interception guide rail (21) be all obliquely installed, and entrance is positioned at high-end, outlet is positioned at low side, and rubber roll rolls and advances owing to conducting oneself with dignity on guide rail.
8. full-automatic rubber roll grinding system as claimed in claim 1, it is characterized in that, feed arrangement also comprises guiding mechanism, on guiding mechanism, be provided with material grasping gathering sill, processing gathering sill and material casting gathering sill, the first end of material grasping gathering sill is positioned at the exit of feeding guide (14), the first end of processing gathering sill is positioned at Working position, the first end of material casting gathering sill is positioned at material casting position, material grasping gathering sill, the second end of processing gathering sill and material casting gathering sill converges in material grasping position, jaw (16) is at guiding mechanism internal operation, rubber roll is entered by the first end of material grasping gathering sill and falls to material grasping position along material grasping gathering sill and captured by jaw (16), jaw (16) clamping rubber roll moves to after Working position completes processing and moves to the material casting of material casting position along processing gathering sill and material casting gathering sill again along processing gathering sill, and then get back to material grasping position along material casting gathering sill and wait for material grasping next time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420254934.3U CN203843611U (en) | 2014-05-16 | 2014-05-16 | Full-automatic rubber roller grinding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420254934.3U CN203843611U (en) | 2014-05-16 | 2014-05-16 | Full-automatic rubber roller grinding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203843611U true CN203843611U (en) | 2014-09-24 |
Family
ID=51556669
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420254934.3U Expired - Lifetime CN203843611U (en) | 2014-05-16 | 2014-05-16 | Full-automatic rubber roller grinding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203843611U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589165A (en) * | 2014-05-16 | 2015-05-06 | 安徽省尚美精密机械科技有限公司 | Full-automatic rubber roll grinding system |
| CN107160267A (en) * | 2017-04-24 | 2017-09-15 | 张家港清研再制造产业研究院有限公司 | A kind of solder joint automatically grinding device of the retired battery of intelligence |
| WO2019212433A3 (en) * | 2017-11-22 | 2020-03-19 | Asteks Kauçuk Ve Plasti̇k Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Uv cot surface treatment machine |
| CN111085708A (en) * | 2019-12-27 | 2020-05-01 | 郑州日产汽车有限公司 | Self-floating automobile part processing and conveying line |
-
2014
- 2014-05-16 CN CN201420254934.3U patent/CN203843611U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589165A (en) * | 2014-05-16 | 2015-05-06 | 安徽省尚美精密机械科技有限公司 | Full-automatic rubber roll grinding system |
| CN107160267A (en) * | 2017-04-24 | 2017-09-15 | 张家港清研再制造产业研究院有限公司 | A kind of solder joint automatically grinding device of the retired battery of intelligence |
| WO2019212433A3 (en) * | 2017-11-22 | 2020-03-19 | Asteks Kauçuk Ve Plasti̇k Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Uv cot surface treatment machine |
| CN111085708A (en) * | 2019-12-27 | 2020-05-01 | 郑州日产汽车有限公司 | Self-floating automobile part processing and conveying line |
| CN111085708B (en) * | 2019-12-27 | 2021-02-12 | 郑州日产汽车有限公司 | Self-floating automobile part processing and conveying line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104589165B (en) | A kind of Full-automatic rubber roller grinding system | |
| EP2759498B1 (en) | Automated yarn capturing machine and automated yarn capturing method | |
| CN113903973B (en) | Electricity core spouts a yard bat printing circulation production line | |
| CN103028849B (en) | Automatic material feeding and discharging device of laser pipe cutting machine | |
| CN106829430B (en) | Automatic detection and conveying production line for multiple connecting lines of cross shaft parts | |
| CN203419524U (en) | Battery bottom bracket feeding device | |
| CN203843611U (en) | Full-automatic rubber roller grinding system | |
| CN109518321B (en) | Automatic feeding and discharging device for spun yarn bobbin and control method thereof | |
| CN109436700B (en) | Ring bobbin conveying device | |
| KR101079121B1 (en) | Wire cutting device of fine metal pipe | |
| CN206550789U (en) | A kind of glass automatic assembly line | |
| CN108394594A (en) | A kind of tire baling press and assembly line | |
| CN104326264A (en) | Automobile triangle window glass production line | |
| CN103086186A (en) | Automatic processing system for rolled cloth | |
| CN107758257A (en) | Automatic gaily decorated basket transplanter | |
| CN205675782U (en) | A kind of for automatic rotor spinning machine doffing system paper tube conveyer device | |
| CN205685122U (en) | A kind of centerless grinder planer-type automatic feeding device | |
| CN106006079B (en) | A glass fiber bobbin transport device and its control method | |
| CN106696473B (en) | A kind of automatic sorting formula laser marking machine | |
| CN213943949U (en) | Spare part on-line measuring device based on machine vision | |
| CN108773713B (en) | A unilateral automatic multi-load cloth trolley | |
| CN109399328B (en) | Automatic cleaning device of yarn residue on surface of spun yarn bobbin | |
| CN103286663A (en) | Automatic grinding machine | |
| CN115535563A (en) | A system for removing non-fixed-length rods and its method for removing non-fixed-length rods | |
| CN104340665A (en) | Automatic arrangement device for slender round materials |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |