CN203689080U - Beer fermentation tank monitoring system - Google Patents
Beer fermentation tank monitoring system Download PDFInfo
- Publication number
- CN203689080U CN203689080U CN201320784592.1U CN201320784592U CN203689080U CN 203689080 U CN203689080 U CN 203689080U CN 201320784592 U CN201320784592 U CN 201320784592U CN 203689080 U CN203689080 U CN 203689080U
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- Prior art keywords
- sensor
- fermentation tank
- beer fermentation
- controller
- microprocessor
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Links
- 235000013405 beer Nutrition 0.000 title claims abstract description 41
- 238000000855 fermentation Methods 0.000 title claims abstract description 34
- 230000004151 fermentation Effects 0.000 title claims abstract description 34
- 238000012544 monitoring process Methods 0.000 title abstract description 5
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 9
- 230000002906 microbiologic effect Effects 0.000 claims description 6
- 239000003507 refrigerant Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 241000894006 Bacteria Species 0.000 claims description 4
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims description 4
- 235000014680 Saccharomyces cerevisiae Nutrition 0.000 claims description 4
- 208000034613 Isolated polycystic liver disease Diseases 0.000 claims description 3
- 208000021033 autosomal dominant polycystic liver disease Diseases 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000004907 flux Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000013480 data collection Methods 0.000 abstract 2
- 238000006243 chemical reaction Methods 0.000 abstract 1
- 230000009189 diving Effects 0.000 abstract 1
- 230000000813 microbial effect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 230000007269 microbial metabolism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- DPJRMOMPQZCRJU-UHFFFAOYSA-M thiamine hydrochloride Chemical compound Cl.[Cl-].CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N DPJRMOMPQZCRJU-UHFFFAOYSA-M 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model discloses a beer fermentation tank monitoring system including a controller, a paperless recorder, a sensor unit and a data collection and processing device processing the data collected by the sensor unit and sending control instruction to the controller according to the processed data; the sensor unit includes a temperature sensor, a CO2 concentration sensor, a gas flow sensor, a liquid flow sensor and a microbial sensor; the data collection and processing device includes a shell and a circuit board which is provided with a microprocessor, a power module, a multi-channel signal conversion board, a data acquisition card, a decoder, a display diving circuit, an encoder, a watchdog circuit, an EEPROM storage, an I/O extension interface and an alarm driving circuit. The utility model with simple structure, reasonable design and low input cost can automatically monitor the beer fermentation tank with high control precision to guarantee the beer fermentation process being exactly conducted and to improve the beer production quality.
Description
Technical field
The utility model relates to a kind of supervisory system, especially relates to a kind of beer fermentation tank supervisory system.
Background technology
Beer Brewage is a process of utilizing biological processing to produce, and the production cycle is long, and procedure parameter is dispersed large, and traditional operation mode is difficult to guarantee the quality of product.In recent years, external Ge great Beer Brewage producer cracks the China market one after another, relies on technical advantage and domestic Beer Brewage producer to compete for market share.Domestic beer industry an urgent demand undergoes technological transformation, and boosts productivity, and guarantees product quality, establishes oneself in an unassailable position guaranteeing in fierce market competition.
The sweat of beer is a microbial metabolism.It,, by the multiple enzymolysis of multiple yeast, is converted into alcohol and CO by fermentable carbohydrate
2, and some other metabolin that affects quality and taste.During fermentation, in technique, the variable of major control is temperature and time.Beer fermentation object have time variation, time stickiness and uncertainty thereof, and there is individual difference in each fermentation tank, under different process conditions, under different fermented bacteriums, plant characteristic is also not quite similar.Therefore be difficult to find or set up a certain definite mathematical model and simulate and PREDICTIVE CONTROL.Most of Beer Brewage producer of China still adopts conventional instrument to control at present, the various parameters of manual monitoring, and human factor is more.This control mode is difficult to guarantee the correct execution of production technology, causes beer quality unstable, and undulatory property is large and be unfavorable for expanded reproduction scale.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, a kind of beer fermentation tank supervisory system is provided, it is simple in structure, reasonable in design, input cost is low, work can be carried out automatic monitoring to beer fermentation tank, has guaranteed the correct execution of beer fermentation technique.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of beer fermentation tank supervisory system, is characterized in that: comprise controller, recording instrument without paper, process and according to reduced data, controller is sent data acquisition and the treating apparatus of steering order for the sensor unit of the status signal of Real-time Collection beer fermentation tank and data that described sensor unit is collected; Three sections of the upper, middle and lowers of described beer fermentation tank outside are respectively provided with a circle cooling jacket, in described cooling jacket, deposit the refrigerant for regulating described beer fermentation tank temperature, on described cooling jacket, refrigerant porch is provided with liquid flow control valve, and the top of described beer fermentation tank is provided with for discharging CO
2gas outlet, on described gas outlet, gas flow control valve is installed; Described sensor unit comprises multiple temperature sensors of being arranged on cooling jacket, for detection of described CO
2the CO of gas concentration
2concentration sensor, for detection of the gas flow sensor of gas flow in described gas outlet, for detection of the liquid flow sensor of described cold medium flux with for detection of the microbiological sensor of saccharomyces cerevisiae bacteria concentration; Described data acquisition and treating apparatus comprise housing and are arranged on the circuit board of described enclosure interior, microprocessor, power module, multiple signals change-over panel, data collecting card, code translator, display driver circuit, scrambler, watchdog circuit, eeprom memory, I/O expansion interface and warning driving circuit are installed on described circuit board, keyboard, display screen and warning device are installed on described housing; Described data collecting card joins with multiple signals change-over panel and microprocessor respectively, described display driver circuit joins with code translator and display screen respectively, described scrambler joins with microprocessor and keyboard respectively, described warning driving circuit joins with microprocessor and warning device respectively, described power module, code translator, watchdog circuit, eeprom memory, I/O expansion interface, controller and recording instrument without paper all join with microprocessor, described liquid flow control valve and gas flow control valve all join with controller, described temperature sensor, CO
2concentration sensor, gas flow sensor, liquid flow sensor and microbiological sensor all join with multiple signals change-over panel.
Above-mentioned a kind of beer fermentation tank supervisory system, is characterized in that: described controller is Programmable Logic Controller PLC
Above-mentioned a kind of beer fermentation tank supervisory system, is characterized in that: described multiple signals change-over panel is PCLD-789D.
Above-mentioned a kind of beer fermentation tank supervisory system, is characterized in that: described data collecting card is PCI-1716L.
The utility model compared with prior art has the following advantages: simple in structure, reasonable in design, input cost is low, work can be carried out automatic monitoring to beer fermentation tank, control accuracy is high, has guaranteed the correct execution of beer fermentation technique, has improved Beer Brewage quality.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present utility model.
Description of reference numerals:
1-controller; 2-recording instrument without paper; 3-data acquisition and treating apparatus;
3-1-microprocessor; 3-2-power module; 3-3-multiple signals change-over panel;
3-4-data collecting card; 3-5-code translator; 3-6-display driver circuit;
3-7-scrambler; 3-8-watchdog circuit; 3-9-eeprom memory;
3-10-I/O expansion interface; 3-11-warning driving circuit;
3-12-keyboard; 3-13-display screen; 3-14-warning device;
4-temperature sensor; 5-CO
2concentration sensor; 6-gas flow sensor;
7-liquid flow sensor; 8-microbiological sensor; 9-liquid flow control valve;
10-gas flow control valve.
Embodiment
As shown in Figure 1, the utility model comprises controller 1, recording instrument without paper 2, processes and according to reduced data, controller 1 is sent data acquisition and the treating apparatus 3 of steering order for the sensor unit of the status signal of Real-time Collection beer fermentation tank and data that described sensor unit is collected, three sections of the upper, middle and lowers of described beer fermentation tank outside are respectively provided with a circle cooling jacket, in described cooling jacket, deposit the refrigerant for regulating described beer fermentation tank temperature, on described cooling jacket, refrigerant porch is provided with liquid flow control valve 9, and the top of described beer fermentation tank is provided with for discharging CO
2gas outlet, gas flow control valve 10 is installed on described gas outlet, described sensor unit comprises multiple temperature sensors 4 of being arranged on cooling jacket, for detection of described CO
2the CO of gas concentration
2concentration sensor 5, for detection of the gas flow sensor 6 of gas flow in described gas outlet, for detection of the liquid flow sensor 7 of described cold medium flux with for detection of the microbiological sensor 8 of saccharomyces cerevisiae bacteria concentration, described data acquisition and treating apparatus 3 comprise housing and are arranged on the circuit board of described enclosure interior, microprocessor 3-1, power module 3-2, multiple signals change-over panel 3-3, data collecting card 3-4, code translator 3-5, display driver circuit 3-6, scrambler 3-7, watchdog circuit 3-8, eeprom memory 3-9, I/O expansion interface 3-10 and warning driving circuit 3-11 are installed on described circuit board, keyboard 3-12, display screen 3-13 and warning device 3-14 are installed on described housing, described data collecting card 3-4 joins with multiple signals change-over panel 3-3 and microprocessor 3-1 respectively, described display driver circuit 3-6 joins with code translator 3-5 and display screen 3-13 respectively, described scrambler 3-7 joins with microprocessor 3-1 and keyboard 3-12 respectively, described warning driving circuit 3-11 joins with microprocessor 3-1 and warning device 3-14 respectively, described power module 3-2, code translator 3-5, watchdog circuit 3-8, eeprom memory 3-9, I/O expansion interface 3-10, controller 1 and recording instrument without paper 2 all join with microprocessor 3-1, described liquid flow control valve 9 and gas flow control valve 10 all join with controller 1, described temperature sensor 4, CO
2concentration sensor 5, gas flow sensor 6, liquid flow sensor 7 and microbiological sensor 8 all join with multiple signals change-over panel 3-3.
In the present embodiment, described controller 1 is Programmable Logic Controller PLC
In the present embodiment, described multiple signals change-over panel 3-3 is PCLD-789D.
In the present embodiment, described data collecting card 3-4 is PCI-1716L.
The above; it is only preferred embodiment of the present utility model; not the utility model is imposed any restrictions; every any simple modification of above embodiment being done according to the utility model technical spirit, change and equivalent structure change, and all still belong in the protection domain of technical solutions of the utility model.
Claims (4)
1. a beer fermentation tank supervisory system, is characterized in that: comprise controller (1), recording instrument without paper (2), process and according to reduced data, controller (1) is sent data acquisition and the treating apparatus (3) of steering order for the sensor unit of the status signal of Real-time Collection beer fermentation tank and data that described sensor unit is collected, three sections of the upper, middle and lowers of described beer fermentation tank outside are respectively provided with a circle cooling jacket, in described cooling jacket, deposit the refrigerant for regulating described beer fermentation tank temperature, on described cooling jacket, refrigerant porch is provided with liquid flow control valve (9), and the top of described beer fermentation tank is provided with for discharging CO
2gas outlet, gas flow control valve (10) is installed on described gas outlet, described sensor unit comprises multiple temperature sensors (4) of being arranged on cooling jacket, for detection of described CO
2the CO of gas concentration
2concentration sensor (5), for detection of the gas flow sensor (6) of gas flow in described gas outlet, for detection of the liquid flow sensor (7) of described cold medium flux with for detection of the microbiological sensor (8) of saccharomyces cerevisiae bacteria concentration, described data acquisition and treating apparatus (3) comprise housing and are arranged on the circuit board of described enclosure interior, microprocessor (3-1) is installed on described circuit board, power module (3-2), multiple signals change-over panel (3-3), data collecting card (3-4), code translator (3-5), display driver circuit (3-6), scrambler (3-7), watchdog circuit (3-8), eeprom memory (3-9), I/O expansion interface (3-10) and warning driving circuit (3-11), keyboard (3-12) is installed on described housing, display screen (3-13) and warning device (3-14), described data collecting card (3-4) joins with multiple signals change-over panel (3-3) and microprocessor (3-1) respectively, described display driver circuit (3-6) joins with code translator (3-5) and display screen (3-13) respectively, described scrambler (3-7) joins with microprocessor (3-1) and keyboard (3-12) respectively, described warning driving circuit (3-11) joins with microprocessor (3-1) and warning device (3-14) respectively, described power module (3-2), code translator (3-5), watchdog circuit (3-8), eeprom memory (3-9), I/O expansion interface (3-10), controller (1) and recording instrument without paper (2) all join with microprocessor (3-1), described liquid flow control valve (9) and gas flow control valve (10) all join with controller (1), described temperature sensor (4), CO
2concentration sensor (5), gas flow sensor (6), liquid flow sensor (7) and microbiological sensor (8) all join with multiple signals change-over panel (3-3).
2. according to a kind of beer fermentation tank supervisory system claimed in claim 1, it is characterized in that: described controller (1) is Programmable Logic Controller PLC.
3. according to a kind of beer fermentation tank supervisory system described in claim 1 or 2, it is characterized in that: described multiple signals change-over panel (3-3) is PCLD-789D.
4. according to a kind of beer fermentation tank supervisory system described in claim 1 or 2, it is characterized in that: described data collecting card (3-4) is PCI-1716L.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320784592.1U CN203689080U (en) | 2013-11-30 | 2013-11-30 | Beer fermentation tank monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320784592.1U CN203689080U (en) | 2013-11-30 | 2013-11-30 | Beer fermentation tank monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203689080U true CN203689080U (en) | 2014-07-02 |
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ID=51010958
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320784592.1U Expired - Fee Related CN203689080U (en) | 2013-11-30 | 2013-11-30 | Beer fermentation tank monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203689080U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107384659A (en) * | 2017-09-06 | 2017-11-24 | 广州百兴网络科技有限公司 | A kind of fermentation controlling method |
| US10570357B2 (en) | 2015-06-17 | 2020-02-25 | University Of Northern Colorado | In-line detection of chemical compounds in beer |
-
2013
- 2013-11-30 CN CN201320784592.1U patent/CN203689080U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10570357B2 (en) | 2015-06-17 | 2020-02-25 | University Of Northern Colorado | In-line detection of chemical compounds in beer |
| CN107384659A (en) * | 2017-09-06 | 2017-11-24 | 广州百兴网络科技有限公司 | A kind of fermentation controlling method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140702 Termination date: 20141130 |
|
| EXPY | Termination of patent right or utility model |