CN203619771U - Hard hat self-darkening welding mask - Google Patents
Hard hat self-darkening welding mask Download PDFInfo
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- CN203619771U CN203619771U CN201320814628.6U CN201320814628U CN203619771U CN 203619771 U CN203619771 U CN 203619771U CN 201320814628 U CN201320814628 U CN 201320814628U CN 203619771 U CN203619771 U CN 203619771U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种电焊防护面罩,尤其指一种应用于电工电子技术领域的安全帽式可变光防护面罩。 The utility model relates to an electric welding protective mask, in particular to a helmet-type variable light protective mask applied in the field of electric and electronic technology.
背景技术 Background technique
在电工电子技术领域进行焊接工作时,产生的电弧电火花损伤人眼,电焊残渣飞溅会烫伤面部,为保护眼睛及面部,需佩戴防护面罩。传统的电焊防护面具,需要一只手把持,使得这只手不能进行其他工作。为解放双手,市场上出现了一种自动变光电焊防护面罩,此面罩可直接佩戴在使用者的脸部,使用过程中,由于面罩具有感光功能,因此可根据作业过程中光线的亮度自动进行护目镜亮度的调节。这种面罩只能保护眼睛和面部,对头部没有防护设置。 When welding in the field of electrical and electronic technology, the arc and sparks generated will damage the eyes, and the splash of welding residue will burn the face. In order to protect the eyes and face, it is necessary to wear a protective mask. Traditional electric welding protective masks need to be held by one hand, so that this hand cannot perform other work. In order to free hands, an automatic darkening welding protective mask has appeared on the market. This mask can be worn directly on the user's face. Adjustment of the brightness of the goggles. This mask can only protect the eyes and face, and has no protection for the head.
中国专利201110267631.6公开了一种电焊防护面罩,将普通安全帽和防护面罩通过销轴铰接连接在一起,实现了既能够保护头部,又能够在解放双手的前提下保护眼睛的目的,但是由于面罩与安全帽之间采用销轴铰接,因此在使用过程中面罩会上下转动,不能保证面罩的稳定性,必要时仍然需要手扶。 Chinese patent 201110267631.6 discloses a protective mask for electric welding. The ordinary safety helmet and the protective mask are hinged together through pins, which can not only protect the head, but also protect the eyes under the premise of freeing hands. However, due to the The pin is hinged with the helmet, so the mask will turn up and down during use, which cannot guarantee the stability of the mask, and it still needs to be held by hand when necessary. the
实用新型内容 Utility model content
本实用新型需要解决的技术问题是提供一种安全帽式自动变光电焊面罩,可解决工作过程中,操作人员需一只手手持电焊面罩,电焊火花对人眼损伤,同时可以解决电焊残渣飞溅导致操作人员头部、面部、颈部受伤的问题。 The technical problem to be solved by the utility model is to provide a helmet-type automatic darkening welding mask, which can solve the problem that the operator needs to hold the welding mask with one hand during the working process, and the welding sparks will damage the human eyes, and at the same time, it can solve the problem of splashing of welding residue Problems leading to head, face and neck injuries for operators.
为解决上述技术问题,本实用新型所采取的技术方案如下: In order to solve the problems of the technologies described above, the technical scheme adopted by the utility model is as follows:
一种安全帽式自动变光电焊面罩,包括安全帽和自动变光电焊面罩。自动变光电焊面罩设置在安全帽的前方,自动变光电焊面罩底部两侧以及中上部两侧分别设置有两个通孔,自动变光电焊面罩中上部的两个通孔分别通过一根弹力绳栓接在安全帽相应侧的透气孔上;自动变光电焊面罩底部的两个通孔上分别固定一根用于借助相互配合定位面罩下部的安全绳。 A safety helmet type automatic darkening welding mask comprises a safety helmet and an automatic darkening welding mask. The self-darkening welding mask is arranged in front of the safety helmet. There are two through holes on both sides of the bottom and the middle and upper sides of the self-darkening welding mask respectively. The ropes are bolted to the ventilation holes on the corresponding sides of the safety helmet; two through holes at the bottom of the self-darkening welding mask are respectively fixed with a safety rope for positioning the lower part of the mask by mutual cooperation.
本实用新型的进一步改进在于:安全帽两侧的透气孔上还栓接有用于穿过安全绳的绳套。 The further improvement of the utility model is that: the air holes on both sides of the safety helmet are also bolted with noose sleeves for passing through the safety rope.
本实用新型的进一步改进在于:自动变光电焊面罩包括面罩本体,面罩本体的中上部安装有护目镜,护目镜采用LCD液晶片和防护玻璃相配合的结构,LCD液晶片位于面罩内侧,防护玻璃位于LCD液晶片外部; The further improvement of the utility model is that: the automatic darkening photoelectric welding mask includes a mask body, and goggles are installed on the middle and upper part of the mask body. Located outside the LCD liquid crystal;
护目镜上方的面罩本体外壁上设置有光电传感器,护目镜下方的面罩本体内壁上安装有PCB线路板、防护级别操作按钮、灵敏度操作按钮以及电源开关;PCB线路板上焊接有放大电路、鉴别电路、信号转换电路以及控制电路,放大电路的输入端连接光电传感器的信号端,放大电路的输出端经鉴别电路连接控制电路的输入端,控制电路的输入端还经信号转换电路分别与防护级别操作按钮、灵敏度操作按钮的输出端连接,控制电路的输出端连接LCD液晶片的受控端;护目镜下方的面罩本体外壁上还安装有为PCB线路板各电路供电的太阳能电池。 The outer wall of the mask body above the goggles is equipped with a photoelectric sensor, and the inner wall of the mask body below the goggles is installed with a PCB circuit board, protection level operation buttons, sensitivity operation buttons and a power switch; the PCB circuit board is welded with an amplification circuit and an identification circuit. , signal conversion circuit and control circuit, the input end of the amplifying circuit is connected to the signal end of the photoelectric sensor, the output end of the amplifying circuit is connected to the input end of the control circuit through the identification circuit, and the input end of the control circuit is also operated with the protection level through the signal conversion circuit The output end of the button and the sensitivity operation button are connected, and the output end of the control circuit is connected with the controlled end of the LCD liquid crystal sheet; a solar battery for powering each circuit of the PCB circuit board is also installed on the outer wall of the mask body under the goggles. the
由于采用了上述技术方案,本实用新型取得的技术进步如下: Owing to having adopted above-mentioned technical scheme, the technological progress that the utility model obtains is as follows:
安全帽式自动变光电焊面罩,解决电力作业现场使用自动变光电焊面罩无法同时佩戴安全帽的问题,不需手持电焊面罩。自动变光电焊面罩确保在进行电焊操作时,操作人员的眼睛、头部、面部、颈部不会受到伤害,结构简单,安装方便,减轻了劳动强度,提高了工作效率。 The helmet-type automatic darkening welding mask solves the problem that the automatic darkening welding mask cannot be worn at the same time in the electric power operation site, and there is no need to hold the welding mask. The automatic darkening welding mask ensures that the operator's eyes, head, face, and neck will not be hurt during electric welding operations. The structure is simple, the installation is convenient, the labor intensity is reduced, and the work efficiency is improved.
自动变光电焊面罩底部两侧以及中上部两侧分别设置有两个通孔,中上部两侧通孔通过弹力绳与安全帽透气孔连接,长度可以调节,佩戴上后由于弹力作用,可以使防护面罩和安全帽有效贴合。自动变光电焊面罩底部的两个通孔上分别固定一根用于借助相互配合定位面罩下部的安全绳,安全绳的一端穿过自动变光电焊面罩底部的通孔,另一端穿过绳套,将两侧的安全绳穿过绳套的一端在操作人员的下颌部位系住,这样即可将安全帽与自动变光电焊面罩固定在一起,使用过程中面罩不会上下转动,保证面罩的稳定性,该结构简单,易于实现。在电力作业现场使用时,戴在头部,不需要手持自动变光电焊面罩。 There are two through holes on both sides of the bottom and the middle and upper sides of the self-darkening welding mask. The through holes on both sides of the middle and upper parts are connected to the ventilation holes of the helmet through elastic cords. The length can be adjusted. The face shield and hard hat fit effectively. Two through holes at the bottom of the self-darkening welding mask are respectively fixed with a safety rope for positioning the lower part of the mask by mutual cooperation. One end of the safety rope passes through the through hole at the bottom of the self-darkening welding mask, and the other end passes through the rope sleeve , put one end of the safety rope on both sides through the rope sleeve and tie it to the mandible of the operator, so that the safety helmet and the automatic darkening welding mask can be fixed together, and the mask will not turn up and down during use, ensuring the safety of the mask Stability, the structure is simple and easy to implement. When used in electrical work sites, it is worn on the head, and there is no need to hold the self-darkening welding mask.
安全帽嵌入到自动变光电焊面罩上边沿内部,与自动变光电焊面罩形状吻合,与电焊面罩连接成一体,可以有效保护操作人员的头部、面部和颈部。 The safety helmet is embedded inside the upper edge of the automatic darkening welding mask, conforms to the shape of the automatic darkening welding mask, and is integrated with the welding mask, which can effectively protect the operator's head, face and neck.
采用自动变光电焊面罩,在起弧的一瞬间产生强烈的电弧电火花,产生的电弧电火花首先通过位于LCD液晶片外部的防护玻璃,将有害的紫外线和红外线滤除掉。同时光电传感器接收电焊弧光信号,将光信号转换为电信号,电信号经过PCB线路板上的放大电路、鉴别电路和控制电路后,驱动LCD液晶片内部液晶的偏转,使护目镜镜片由透明状态变为不透明状态,阻挡可见光线的透过,实现了自动遮光的目的,以确保电焊工人的眼睛不会受到伤害。LCD液晶片的滤光度、灵敏度可以根据需要通过信号转换电路进行设定。PCB线路板采用太阳能电池驱动,节能环保。 The self-darkening welding mask is used to generate strong arc sparks at the moment of arcing, and the generated arc sparks first pass through the protective glass outside the LCD liquid crystal sheet to filter out harmful ultraviolet rays and infrared rays. At the same time, the photoelectric sensor receives the welding arc light signal and converts the light signal into an electrical signal. After the electrical signal passes through the amplification circuit, identification circuit and control circuit on the PCB circuit board, it drives the deflection of the liquid crystal inside the LCD liquid crystal sheet, making the goggles lens from a transparent state. It becomes opaque, blocks the transmission of visible light, realizes the purpose of automatic shading, and ensures that the eyes of electric welders will not be hurt. The filter degree and sensitivity of the LCD liquid crystal sheet can be set through the signal conversion circuit as required. The PCB circuit board is driven by solar cells, which is energy-saving and environmentally friendly.
附图说明 Description of drawings
图1:本实用新型的外部示意图; Fig. 1: external schematic diagram of the utility model;
图2:图1的侧视示意图; Figure 2: A schematic side view of Figure 1;
图3:图1的内部示意图; Figure 3: Internal schematic diagram of Figure 1;
图4:本实用新型自动变光电焊面罩电路结构图。 Figure 4: Circuit structure diagram of the utility model automatic darkening welding mask.
其中:1、安全帽,2、自动变光电焊面罩,3、护目镜,4、透气孔,5、绳套,6、安全绳,7、弹力绳,8、通孔,9、挡块,10、防护级别操作按钮,11、灵敏度操作按钮,12、电源开关,13、太阳能电池辅助电源仓。 Among them: 1. Safety helmet, 2. Auto-darkening welding mask, 3. Goggles, 4. Breathing hole, 5. Rope cover, 6. Safety rope, 7. Elastic rope, 8. Through hole, 9. Block, 10. Protection level operation button, 11. Sensitivity operation button, 12. Power switch, 13. Solar battery auxiliary power supply compartment.
具体实施方式 Detailed ways
下面结合附图对本实用新型作更进一步详细说明: Below in conjunction with accompanying drawing, the utility model is described in further detail:
安全帽式自动变光电焊面罩,如图1所示,包括安全帽1和自动变光电焊面罩2。安全帽1的对应两侧均有透气孔4,如图2所示,在透气孔4对应位置固定有绳套5。自动变光电焊面罩2底部两侧以及中上部两侧分别设置有两个通孔8。自动变光电焊面罩2中上部的两个通孔8分别通过一根弹力绳7栓接在安全帽1相应侧的透气孔4上,将弹力绳7一端穿过自动变光电焊面罩2 上部一侧的通孔8,端部系住一个长度大于通孔8直径的长条形挡块9,另一端固定在透气孔4上,将自动变光电焊面罩2上部与安全帽1固定。自动变光电焊面罩2底部的两个通孔8上分别固定一根用于借助相互配合定位面罩下部的安全绳6,安全绳6的一端穿过自动变光电焊面罩2底部的一个通孔8,端部系住长条形挡块9,另一端穿过绳套5,将穿过绳套5的安全绳6的一端在操作人员的下颌部位系住,这样即可将安全帽1与自动变光电焊面罩2连接在一起,并可以稳定的固定在头部。
A safety helmet type automatic darkening welding mask, as shown in FIG. 1 , includes a
自动变光电焊面罩2上边沿向后伸出,与安全帽1边沿接触吻合,确保操作人员的头部、面部、颈部安全。
The upper edge of the self-darkening
自动变光电焊面罩2的中部设置有护目镜3,护目镜3采用LCD液晶片和防护玻璃相配合的结构,LCD液晶片位于面罩内侧,防护玻璃位于LCD液晶片外部。护目镜3上方的自动变光电焊面罩2上设置有光电传感器,在护目镜3下方的面罩本体内壁上安装有PCB线路板,PCB线路板上焊接有放大电路、鉴别电路、信号转换电路以及控制电路,放大电路的输入端连接光电传感器的信号端,放大电路的输出端经鉴别电路连接控制电路的输入端,控制电路的输出端连接LCD液晶片的受控端。护目镜3下方的自动变光电焊面罩2内壁上还设置有太阳能电池辅助仓11,太阳能电池辅助仓11中安装有太阳能电池,太阳能电池作为电源,用于为驱动PCB线路板上各电路提供工作电压。电路的设计可以防止自然光线的干扰,即便在室外太阳光下也可以正常使用。
The middle part of automatic darkening
自动变光电焊面罩2内部安装有操作按钮,如图3所示。防护级别操作按钮10和灵敏度操作按钮11的输出端经信号转换电路连接控制电路的输入端。电源开关12串联连接在PCB线路板与太阳能电池之间。
An operation button is installed inside the automatic darkening
本实用新型所述自动变光电焊面罩2各电路之间的连接关系如图4所示。先打开电源开关12,然后打开防护级别操作按钮10和灵敏度操作按钮11,设定防护级别和灵敏度,然后进行电焊操作。由于自动变光电焊面罩2不进行电焊操作时护目镜3镜片为透明状态,操作人员可以清楚地看到焊接物和焊接位置。当进行焊接时,在起弧的一瞬间,产生强烈电弧电火花,电焊弧光首先通过位于LCD液晶片外部的防护玻璃,将有害的紫外线和红外线滤除掉,同时光电传感器接收电焊弧光信号,将光信号转换为电信号,电信号经过放大电路放大信号、鉴别电路提取有用信号后输出给控制电路,控制电路驱动LCD液晶片内部液晶的偏转,达到阻挡可见光线的透过,实现了自动遮光的目的。
The connection relationship between the circuits of the automatic darkening
Claims (3)
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| CN201320814628.6U CN203619771U (en) | 2013-12-12 | 2013-12-12 | Hard hat self-darkening welding mask |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107072818A (en) * | 2014-09-15 | 2017-08-18 | 3M创新有限公司 | personal protection system tool communication adapter |
| CN108938193A (en) * | 2018-10-12 | 2018-12-07 | 中国电建集团贵州工程有限公司 | A kind of protective face mask |
| CN112022504A (en) * | 2020-10-09 | 2020-12-04 | 浙江浙能技术研究院有限公司 | Head-wearing type welding protective mask capable of tracing real-time welding process |
| CN112971259A (en) * | 2021-03-31 | 2021-06-18 | 中国长江电力股份有限公司 | Integrated safety helmet capable of automatically warning and automatic warning method |
| CN113974967A (en) * | 2021-11-19 | 2022-01-28 | 浙江工业大学 | Multifunctional integrated welding helmet |
-
2013
- 2013-12-12 CN CN201320814628.6U patent/CN203619771U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107072818A (en) * | 2014-09-15 | 2017-08-18 | 3M创新有限公司 | personal protection system tool communication adapter |
| CN107072818B (en) * | 2014-09-15 | 2020-03-13 | 3M创新有限公司 | Personal protection system tool communication adapter |
| CN108938193A (en) * | 2018-10-12 | 2018-12-07 | 中国电建集团贵州工程有限公司 | A kind of protective face mask |
| CN108938193B (en) * | 2018-10-12 | 2024-02-06 | 中国电建集团贵州工程有限公司 | Protective mask |
| CN112022504A (en) * | 2020-10-09 | 2020-12-04 | 浙江浙能技术研究院有限公司 | Head-wearing type welding protective mask capable of tracing real-time welding process |
| CN112971259A (en) * | 2021-03-31 | 2021-06-18 | 中国长江电力股份有限公司 | Integrated safety helmet capable of automatically warning and automatic warning method |
| CN113974967A (en) * | 2021-11-19 | 2022-01-28 | 浙江工业大学 | Multifunctional integrated welding helmet |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140604 |