CN203549262U - Pressure testing plug - Google Patents
Pressure testing plug Download PDFInfo
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- CN203549262U CN203549262U CN201320595869.6U CN201320595869U CN203549262U CN 203549262 U CN203549262 U CN 203549262U CN 201320595869 U CN201320595869 U CN 201320595869U CN 203549262 U CN203549262 U CN 203549262U
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- joint
- ring
- top ring
- pressure test
- tightening ring
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Abstract
本实用新型提供一种试压堵头,包括:接头,其具有与飞机导管连通的中心通道,所述接头的一端连接到飞机导管密封试验设备,另一端容纳设置在柔性接头的外周上的管套;补偿垫圈,其设置在形成于所述管套的外周上的环形凹槽内;顶环,其环绕柔性接头的外周并接合柔性接头的管套;以及拧紧环,其环绕飞机导管并容纳所述顶环;其中,所述接头的外侧设有外螺纹,所述拧紧环的内侧设有与所述接头的外螺纹相配合的内螺纹,由此所述拧紧环螺接到所述接头,并且所述拧紧环的向上移动由所述顶环限制。本实用新型通过补偿垫圈和顶环配合可将试验件固定在堵头上不会偏转,避免因导管偏转过大造成试验泄漏。
The utility model provides a pressure test plug, comprising: a joint, which has a central channel connected with the aircraft duct, one end of the joint is connected to the sealing test equipment of the aircraft duct, and the other end accommodates the pipe arranged on the outer periphery of the flexible joint. a sleeve; a compensating washer, which is disposed in an annular groove formed on the outer circumference of the sleeve; a top ring, which surrounds the outer circumference of the flexible joint and engages the sleeve of the flexible joint; and a tightening ring, which surrounds the aircraft conduit and holds The top ring; wherein, the outside of the joint is provided with external threads, and the inside of the tightening ring is provided with internal threads matching the external threads of the joint, so that the tightening ring is screwed to the joint , and the upward movement of the tightening ring is limited by the top ring. The utility model can fix the test piece on the plug without deflection through the cooperation of the compensation washer and the top ring, and avoid test leakage caused by excessive deflection of the conduit.
Description
技术领域technical field
本实用新型涉及一种密封装置,特别是涉及一种试压堵头,其用于使用柔性接头的飞机导管密封试验。The utility model relates to a sealing device, in particular to a pressure test plug, which is used for the sealing test of an aircraft conduit using a flexible joint.
背景技术Background technique
在大型客机各零部件制造中,导管制造占据了一个相当重要的位置。在大飞机的主要系统例如燃油、液压、环控、废水等系统中均涉及到了多种不同材料规格和连接形式的导管,其中包括柔性接头。此种接头由管套,密封圈,套筒,卡套组成,安装后相邻两根导管可以偏转一个比较小的角度,其耐压较小,多用于燃油、水系统中,因此在其安装在导管上后的密封性测试是十分必要的。其中,管套和密封圈之间是最容易发生泄漏的地方。因此,设计一种能够方便使用,适应柔性接头特点的密封测试堵头是十分必要的。In the manufacture of various parts of large passenger aircraft, the manufacture of ducts occupies a very important position. In the main systems of large aircraft, such as fuel, hydraulic, environmental control, waste water and other systems, a variety of conduits with different material specifications and connection forms are involved, including flexible joints. This kind of joint is composed of pipe sleeve, sealing ring, sleeve and ferrule. After installation, two adjacent pipes can be deflected at a relatively small angle. Its pressure resistance is small, and it is mostly used in fuel and water systems. It is very necessary to test the tightness after the catheter is installed. Among them, the place where leakage is most likely to occur between the sleeve and the sealing ring. Therefore, it is very necessary to design a sealing test plug that is easy to use and adapts to the characteristics of the flexible joint.
实用新型内容Utility model content
本实用新型的目的是设计一种用于使用柔性接头的飞机导管密封试验的试压堵头,其符合AS1656密封测试要求。The purpose of the utility model is to design a pressure test plug for sealing test of aircraft conduit using flexible joints, which meets the requirements of AS1656 sealing test.
为了达到上述目的,本实用新型提供一种试压堵头,包括:In order to achieve the above purpose, the utility model provides a pressure test plug, including:
接头,其具有与所述飞机导管连通的中心通道,所述接头的一端连接到飞机导管密封试验设备,另一端容纳设置在所述柔性接头的外周上的管套;A joint having a central channel communicating with the aircraft duct, one end of the joint being connected to the aircraft duct sealing test apparatus, and the other end accommodating a sleeve provided on the outer periphery of the flexible joint;
补偿垫圈,其设置在形成于所述管套的外周上的环形凹槽内;a compensating washer disposed in an annular groove formed on the outer periphery of said sleeve;
顶环,其环绕所述柔性接头的外周并接合所述柔性接头的管套;以及a top ring surrounding the periphery of the flexible joint and engaging the sleeve of the flexible joint; and
拧紧环,其环绕所述飞机导管并容纳所述顶环;a tightening ring that encircles the aircraft duct and accommodates the top ring;
其中,所述接头的外侧设有外螺纹,所述拧紧环的内侧设有与所述接头的外螺纹相配合的内螺纹,由此所述拧紧环螺接到所述接头,并且所述拧紧环的向上移动由所述顶环限制。Wherein, the outer side of the joint is provided with external threads, and the inner side of the tightening ring is provided with internal threads matching the external threads of the joint, so that the tightening ring is screwed to the joint, and the tightening The upward movement of the ring is limited by the top ring.
其中,所述顶环的外侧设有环形凸缘,所述拧紧环的内侧设有环形凹槽,所述环形凸缘与所述环形凹槽相配合以限制所述拧紧环的向上移动。Wherein, the outer side of the top ring is provided with an annular flange, and the inner side of the tightening ring is provided with an annular groove, and the annular flange cooperates with the annular groove to limit the upward movement of the tightening ring.
其中,所述顶环由两个半圆形的半顶环部件构成。Wherein, the top ring is composed of two semicircular half top ring parts.
其中,所述试压堵头采用钢材制成。Wherein, the pressure test plug is made of steel.
其中,所述补偿垫圈的高度大于3mm。Wherein, the height of the compensation washer is greater than 3mm.
其中,所述顶环的高度大于3mm。Wherein, the height of the top ring is greater than 3mm.
有益效果:Beneficial effect:
本实用新型的试压堵头安装简便,使用通用工具便可进行,通过补偿垫圈和顶环配合可将试验件固定在堵头上不会偏转,避免因导管偏转过大造成试验泄漏。The pressure test plug of the utility model is easy to install and can be carried out by using general tools. The test piece can be fixed on the plug through the cooperation of the compensation washer and the top ring without deflection, and the test leakage caused by excessive deflection of the catheter can be avoided.
附图说明Description of drawings
图1是根据本实用新型的试压堵头的分解示意图;Fig. 1 is an exploded schematic view of a pressure test plug according to the utility model;
图2是图1的试压堵头的接头的部分剖视图;以及Figure 2 is a partial cross-sectional view of the joint of the pressure test plug of Figure 1; and
图3是图1的试压堵头的拧紧环的剖视图。Fig. 3 is a cross-sectional view of the tightening ring of the pressure test plug in Fig. 1 .
附图标记说明:Explanation of reference signs:
1 接头1 connector
11 中心通道11 center channel
2 补偿垫圈2 compensating washers
3 管套3 sleeves
31 环形凹槽31 Ring groove
4 顶环4 top ring
41 环形凸缘41 Ring flange
5 拧紧环5 tightening ring
51 环形凹槽51 Ring groove
6 飞机导管6 Aircraft conduit
具体实施方式Detailed ways
在以下优选的实施例的具体描述中,将参考构成本实用新型一部分的所附的附图。所附的附图通过示例的方式示出了能够实现本实用新型的特定的实施例。示例的实施例并不旨在穷尽根据本实用新型的所有实施例。可以理解,在不偏离本实用新型的范围的前提下,可以利用其他实施例,也可以进行结构性或者逻辑性的修改。In the following detailed description of the preferred embodiment, reference is made to the accompanying drawings which form a part hereof. The accompanying drawings show, by way of example, specific embodiments in which the invention can be practiced. The illustrated embodiments are not intended to be exhaustive of all embodiments according to the invention. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention.
图1示出了本实用新型的试压堵头的分解示意图。根据本实用新型的试压堵头用于使用柔性接头的飞机导管密封试验,柔性接头连接到飞机导管6的末端,柔性接头的外周上设有管套3。该试压堵头包括接头1、补偿垫圈2、顶环4以及拧紧环5。Fig. 1 shows an exploded schematic view of the pressure test plug of the present invention. The pressure test plug according to the utility model is used for the sealing test of the aircraft duct using a flexible joint, the flexible joint is connected to the end of the aircraft duct 6, and the outer periphery of the flexible joint is provided with a sleeve 3. The pressure test plug includes a
结合图2以及图3,接头1具有与飞机导管6连通的中心通道11,接头1的一端连接到飞机导管密封试验设备,另一端容纳管套3。补偿垫圈2设置在形成于管套3的外周上的环形凹槽31内。顶环4环绕柔性接头的外周并接合柔性接头的管套3。拧紧环5环绕飞机导管6并容纳顶环4。其中,接头1的外侧设有外螺纹,拧紧环5的内侧设有与接头1的外螺纹相配合的内螺纹,由此拧紧环5螺接到接头1,并且拧紧环5的向上移动由顶环4限制。Referring to FIG. 2 and FIG. 3 , the
其中,顶环4的外侧设有环形凸缘41,拧紧环5的内侧设有环形凹槽51,环形凸缘41与环形凹槽51相配合以限制所述拧紧环5的向上移动。优选地,顶环4由两个半圆形的半顶环部件构成。试压堵头采用钢材制成。优选地,补偿垫圈2的高度大于3mm,顶环4的高度大于3mm。Wherein, the outer side of the top ring 4 is provided with an annular flange 41 , and the inner side of the tightening ring 5 is provided with an annular groove 51 , and the annular flange 41 cooperates with the annular groove 51 to limit the upward movement of the tightening ring 5 . Preferably, the top ring 4 is composed of two semicircular half top ring parts. The pressure test plug is made of steel. Preferably, the height of the compensation washer 2 is greater than 3 mm, and the height of the top ring 4 is greater than 3 mm.
本实用新型的试压堵头由接头、补偿垫圈、拧紧环、顶环组成,其与导管上管套、密封圈组合安装后上端接入水压试验台,下端使用AS21913无扩口堵头密封,即可完成管路的密封试验及封堵。The pressure test plug of the utility model is composed of a joint, a compensation washer, a tightening ring, and a top ring. After it is assembled with the upper pipe sleeve and the sealing ring of the conduit, the upper end is connected to the hydraulic test bench, and the lower end is sealed with an AS21913 non-flared plug. , the sealing test and plugging of the pipeline can be completed.
传统上使用一段装有柔性接头的导管作为试验接头使用,但在其接头设计不能进行多次的拆卸,另其套筒、卡套均为薄壁铝合金制品,在大批量密封试验多次拆卸后易造成损伤,从而必须重新制造试验接头。而且,柔性接头均为进口产品价格较高,因此会造成成本上升。而本实用新型的堵头使用钢材制造,所有部件无小于3mm厚度的部分,在多次拆卸装配后也不会出现损伤。Traditionally, a section of conduit with a flexible joint is used as a test joint, but the design of the joint cannot be disassembled multiple times, and the sleeve and ferrule are made of thin-walled aluminum alloys, which can be disassembled many times in large-scale sealing tests Afterwards, it is easy to cause damage, so that the test joint must be remanufactured. Moreover, flexible joints are all imported products with high prices, which will increase the cost. However, the plug of the utility model is made of steel, and all parts have no part with a thickness of less than 3 mm, and no damage will occur after repeated disassembly and assembly.
本实用新型的试压堵头安装简便,使用通用工具便可进行,通过补偿垫圈和顶环配合可将试验件固定在堵头上不会偏转,避免因导管偏转过大造成试验泄漏。The pressure test plug of the utility model is easy to install and can be carried out by using general tools. The test piece can be fixed on the plug through the cooperation of the compensation washer and the top ring without deflection, and the test leakage caused by excessive deflection of the catheter can be avoided.
本实用新型中所述具体实施例仅为本实用新型的较佳实施例,并非用来限定本实用新型的实施范围。即凡依本实用新型申请专利范围的内容所作的等效变化与修饰,都属于本实用新型的保护范围。The specific embodiments described in the utility model are only preferred embodiments of the utility model, and are not used to limit the implementation scope of the utility model. That is to say, all equivalent changes and modifications made according to the content of the patent scope of the utility model all belong to the protection scope of the utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320595869.6U CN203549262U (en) | 2013-09-26 | 2013-09-26 | Pressure testing plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320595869.6U CN203549262U (en) | 2013-09-26 | 2013-09-26 | Pressure testing plug |
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| Publication Number | Publication Date |
|---|---|
| CN203549262U true CN203549262U (en) | 2014-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320595869.6U Expired - Lifetime CN203549262U (en) | 2013-09-26 | 2013-09-26 | Pressure testing plug |
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| CN (1) | CN203549262U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105841886A (en) * | 2016-03-25 | 2016-08-10 | 哈尔滨飞机工业集团有限责任公司 | Sealing test tool for thin-wall tube |
-
2013
- 2013-09-26 CN CN201320595869.6U patent/CN203549262U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105841886A (en) * | 2016-03-25 | 2016-08-10 | 哈尔滨飞机工业集团有限责任公司 | Sealing test tool for thin-wall tube |
| CN105841886B (en) * | 2016-03-25 | 2018-08-24 | 哈尔滨飞机工业集团有限责任公司 | A kind of thin-wall pipe leakage test tool |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Granted publication date: 20140416 |
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| CX01 | Expiry of patent term |