CN203316481U - Roll core and defective steel roll integrated use production line - Google Patents
Roll core and defective steel roll integrated use production line Download PDFInfo
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- CN203316481U CN203316481U CN201320413097XU CN201320413097U CN203316481U CN 203316481 U CN203316481 U CN 203316481U CN 201320413097X U CN201320413097X U CN 201320413097XU CN 201320413097 U CN201320413097 U CN 201320413097U CN 203316481 U CN203316481 U CN 203316481U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 39
- 239000010959 steel Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 230000002950 deficient Effects 0.000 title claims abstract description 12
- 238000003466 welding Methods 0.000 claims abstract description 27
- 238000010008 shearing Methods 0.000 claims abstract description 21
- 239000002699 waste material Substances 0.000 claims abstract description 19
- 238000004804 winding Methods 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 230000007935 neutral effect Effects 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 4
- 230000009977 dual effect Effects 0.000 claims abstract description 4
- 241000951498 Brachypteraciidae Species 0.000 claims description 8
- 230000010354 integration Effects 0.000 claims description 4
- 230000007704 transition Effects 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 230000002441 reversible effect Effects 0.000 description 3
- 239000010960 cold rolled steel Substances 0.000 description 2
- 238000005097 cold rolling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
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Abstract
一种卷芯和废次品钢卷整合利用生产线,针对卷芯和废次品钢卷的整合利用开发。它包括居于中间位置的焊接装置,以及自焊接装置一侧由里向外依次设置的第一对中立辊、第一横切剪板机、第二对中立辊、三辊矫直夹送辊、导板台和原料卷开卷机,其中原料卷开卷机具有开卷与收卷的双重功能;自焊接装置另一侧由里向外依次设置的第三对中立辊、第二横切剪板机、送料架、开平机和开卷装置。本实用新型可以将卷芯进行矫平后缠绕至右侧的原料卷开卷机上,实现规整的目的,在实现卷芯重复利用的同时,将卷芯厚度过渡段部分进行开平,变废钢为开平板实现再利用可以实现增值。
A production line for the integrated utilization of coil cores and waste and defective steel coils is developed for the integrated utilization of coil cores and waste and defective steel coils. It includes a welding device in the middle, and the first pair of neutral rollers, the first cross-cutting shearing machine, the second pair of neutral rollers, three-roll straightening pinch rollers, The guide table and the raw material coil uncoiler, wherein the raw material coil uncoiler has the dual functions of uncoiling and winding; the third pair of neutral rollers, the second cross-cut shearing machine, the feeding Racks, flatteners and uncoilers. The utility model can level the winding core and then wind it to the raw material roll uncoiler on the right side to achieve the purpose of regularization. While realizing the reuse of the winding core, the transition section of the thickness of the winding core can be flattened, and the scrap steel can be turned into a flat plate Achieving reuse can add value.
Description
技术领域technical field
本实用新型涉及冷轧钢带装备技术领域,具体地说是一种针对钢卷卷芯和废次品钢卷进行再次整合利用的生产线。The utility model relates to the technical field of cold-rolled steel strip equipment, in particular to a production line for re-integrating and utilizing steel coil cores and waste and defective steel coils.
背景技术Background technique
冷轧可逆轧机一般用于多品种小批量的冷轧钢板的轧制工作,是现在钢带生产过程中经常使用的一种设备,目前,在冷轧可逆轧机生产中,多采用钢卷单卷生产方式。由于钢带在初始和首尾阶段没有张力,所带来的问题是,每个钢卷的带头和带尾都无法得到轧制,成品工序都需要切除,形成带头和卷心,无法再次进行利用,成为废品,造成可逆轧机成材率与冷连轧比成材率低5个百分点左右,成本缺乏竞争力。为此,有部分冷轧厂在开卷机上将钢卷外圈打开直接人工焊接卷芯,每次需要停机工作,但生产效率较低,且焊接质量难以保证。Cold-rolled reversible rolling mills are generally used for rolling cold-rolled steel plates of various varieties and small batches. It is a kind of equipment often used in the production process of steel strips. At present, in the production of cold-rolled reversible rolling mills, steel coils are mostly used. production methods. Since the steel strip has no tension in the initial and head-to-tail stages, the problem is that the head and tail of each steel coil cannot be rolled, and the finished product process needs to be cut off to form the head and core, which cannot be reused. It becomes a waste product, causing the yield rate of reversing rolling mill and cold rolling ratio to be about 5 percentage points lower than the yield rate, and the cost is not competitive. For this reason, some cold rolling mills open the outer ring of the steel coil on the uncoiler and directly weld the coil core manually. Every time it needs to stop work, but the production efficiency is low, and the welding quality is difficult to guarantee.
另外,有些钢卷在运输或者搬运过程中出现意外,形成不规则的形状,也降低了钢卷的利用率,本实用新型就是为解决上述问题而设计的生产线。In addition, some steel coils have irregular shapes due to accidents during transportation or handling, which also reduces the utilization rate of steel coils. The utility model is a production line designed to solve the above problems.
实用新型内容Utility model content
本实用新型的技术任务是针对现有技术的不足,提供一种设计合理、结构新颖、具有卷芯开平利用和焊引带两用功能的卷芯和废次品钢卷整合利用生产线,针对卷心和废次品钢卷的再利用设计的,是一种高利用率、高成材率和高生产效率的生产线。The technical task of the utility model is to aim at the deficiencies of the prior art, to provide a production line for the integration and utilization of coil cores and waste and defective steel coils with reasonable design, novel structure, dual-purpose functions of coil core flattening utilization and welding leader tape. It is a production line with high utilization rate, high yield and high production efficiency.
本实用新型解决其技术问题所采取的技术方案是:一种卷芯和废次品钢卷整合利用生产线,其特征在于,包括居于中间位置的焊接装置,以及The technical solution adopted by the utility model to solve the technical problem is: a production line for the integration and utilization of coil cores and waste steel coils, which is characterized in that it includes a welding device in the middle, and
自焊接装置一侧由里向外依次设置的第一对中立辊、第一横切剪板机、第二对中立辊、三辊矫直夹送辊、导板台和原料卷开卷机,其中原料卷开卷机具有开卷与收卷的双重功能;The first pair of neutral rolls, the first cross-cut shearing machine, the second pair of neutral rolls, the three-roller straightening and pinch rolls, the guide table and the raw material roll uncoiler are arranged sequentially from the inside to the outside of the welding device. The uncoiler has dual functions of unwinding and rewinding;
自焊接装置另一侧由里向外依次设置的第三对中立辊、第二横切剪板机、送料架、开平机和开卷装置。From the other side of the welding device, the third pair of neutral rollers, the second cross-cut shearing machine, the feeding frame, the flattening machine and the uncoiling device are sequentially arranged from the inside to the outside.
在所述第二横切剪板机进料侧设有用于辅助测量剪板尺寸的定尺装置,在所述第二横切剪板机的落料口设有钢板收集装置。A sizing device for assisting in measuring the size of the shearing plate is provided on the feed side of the second transverse shearing machine, and a steel plate collecting device is provided at the blanking port of the second transverse shearing machine.
所述开卷装置为卷芯开卷箱,所述的卷芯开卷箱包括一对自由转动的地辊和箱罩,所述箱罩罩在地辊上且在所述箱罩的侧面设有钢带出口缝。The uncoiling device is a core unwinding box, and the core unwinding box includes a pair of freely rotating ground rollers and a case cover, and the case cover is covered on the ground rollers and a steel belt is arranged on the side of the case cover Exit seam.
所述焊接装置为钢带激光焊接机。The welding device is a steel strip laser welding machine.
所述开卷装置为废次卷开平用上料地辊,所述上料地辊为一对。The uncoiling device is a pair of feeding rollers for unleveling waste and inferior rolls, and the feeding rollers are a pair.
本实用新型专利与现有技术相比,所产生的有益效果是:Compared with the prior art, the utility model patent has the following beneficial effects:
(1)、可以将卷芯开平与卷芯焊接功能在一条生产线上实现,自动化程度高,解决生产效率低的问题;(1) The function of winding core opening and winding core welding can be realized in one production line, which has a high degree of automation and solves the problem of low production efficiency;
(2)、可以将卷芯进行矫平后缠绕至右侧的原料卷开卷机上,实现规整的目的,在实现卷芯重复利用的同时,将卷芯厚度过渡段部分进行开平,变废钢为开平板实现再利用可以实现增值;(2) The winding core can be leveled and then wound to the raw material roll uncoiler on the right to achieve the purpose of regularization. While realizing the reuse of the winding core, the transition section of the winding core thickness can be flattened to change the scrap steel into an opening. The reuse of the tablet can realize value-added;
(3)、适应卷芯的同时,也可以针对废次卷进行开卷裁剪工作,卷芯和废次卷开卷功能合二为一,实现卷芯再利用和废次品利用功能合一,提高机组适应能力和利用效率。(3) While adapting to the winding core, it can also perform uncoiling and cutting for waste and secondary coils. The functions of winding core and waste and secondary coil uncoiling are combined into one, realizing the integration of winding core reuse and waste and defective product utilization, and improving the unit. Adaptability and utilization efficiency.
附图说明Description of drawings
图1为本实用新型生产线的布局图;Fig. 1 is the layout diagram of the utility model production line;
具体实施方式Detailed ways
如图1所示,As shown in Figure 1,
一种卷芯和废次品钢卷整合利用生产线,包括居于中间位置的焊接装置1,其中的焊接装置1采用钢带激光焊接机,在激光焊接机的左右两侧自带液压剪。用于两个钢带横向接口之间的焊接,为现有技术装备。A production line for the integrated utilization of winding cores and waste and defective steel coils, including a welding device 1 located in the middle, wherein the welding device 1 adopts a steel strip laser welding machine, and hydraulic shears are provided on the left and right sides of the laser welding machine. It is used for welding between the transverse joints of two steel strips, and is a prior art equipment.
自焊接装置1一侧由里向外依次设置的第一对中立辊11、第一横切剪板机12、第二对中立辊13、三辊矫直夹送辊14、摆动导板台15和原料卷开卷机16,其中的原料卷开卷机16通过正反转具有开卷与收卷的双重功能。其中的对中立辊用于保证立辊前后(相对轧制方向而言)对中并消除立辊牌坊间隙,提高立辊轧机的轧制板形和减少立辊轧制跑偏,是一种常用装备。三辊矫直夹送辊14其作用在于夹住带钢、导引及确保其行进方向,并进行对钢带进行初步的矫直,也是一种常用装备。另外,横切剪板机、摆动导板台和原料卷开卷机是常用设备,不再介绍。The first pair of
自焊接装置1另一侧由里向外依次设置的第三对中立辊21、第二横切剪板机22、送料架23、开平机24和开卷装置25。在第二横切剪板机进料侧设有用于辅助测量剪板尺寸的定尺装置26,定尺装置为一显示长度的刻度指示装置,在第二横切剪板机的落料口设有钢板收集装置27,用于收集自卷芯上裁剪下来的钢板物料。From the other side of the welding device 1, the third pair of
其中,开卷装置25为卷芯开卷箱,所述的卷芯开卷箱包括一对自由转动的地辊和箱罩,箱罩罩在地辊上且在所述箱罩的侧面设有钢带出口缝。送料架23为带有转动辊子的料架,用于辅助托举钢带。另外开平机和横切剪板机为现有技术装备。Wherein, the
具体工艺过程如下:The specific process is as follows:
1)首先将卷芯/废次卷放入开卷装置中,并经过开平机和送料架引至第二横切剪板机;1) First put the core/waste roll into the uncoiling device, and lead it to the second cross-cut shearing machine through the leveler and the feeding rack;
2)卷芯/废次卷厚度不合部分在第二横切剪板机进行定尺剪切,不合格段被剪切剔除,厚度合格部分送至焊接装置前等待焊接;2) The unsuitable part of core/scrap thickness is cut to length by the second cross-cut shearing machine, the unqualified part is cut out, and the part with qualified thickness is sent to the welding device to wait for welding;
3)同时将原料卷经开卷机、导板台、三辊矫直夹送辊后引至第一横切剪板机将钢带头部切除,然后送至焊接装置前等待焊接;3) At the same time, lead the raw material coil to the first cross-cut shearing machine to cut off the head of the steel strip through the uncoiler, guide plate table, three-roller straightening and pinch roller, and then send it to the welding device for welding;
4)焊机前将焊接装置两侧的钢带各剪切一刀,同时用对中立辊进行对中,并进行焊接;4) Cut the steel strips on both sides of the welding device before the welding machine, and at the same time use the centering roller to center and weld;
5)焊接完毕,原料卷开卷机主轴反转,原料卷收起的同时将卷芯钢带收集起来,下卷即可。这样就可以将卷芯/废次卷整合到原料卷上,形成可以使用的产品,变废为宝。5) After the welding is completed, the main shaft of the raw material coil uncoiler is reversed, and the core steel strip is collected while the raw material coil is retracted, and the coil can be unrolled. In this way, the core/scrap sub-roll can be integrated into the raw material roll to form a ready-to-use product, turning waste into treasure.
除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the instructions, all are known technologies by those skilled in the art.
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| CN201320413097XU CN203316481U (en) | 2013-07-11 | 2013-07-11 | Roll core and defective steel roll integrated use production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341490A (en) * | 2013-07-11 | 2013-10-09 | 济钢集团有限公司 | Roll core and waste and defective steel coil integrated use production line and technology |
| CN103552768A (en) * | 2013-11-15 | 2014-02-05 | 攀枝花钢城集团有限公司 | Manufacturing method of angle bead structure for steel coil packaging |
| CN105903784A (en) * | 2016-04-19 | 2016-08-31 | 藤县正钻门业有限公司 | Unqualified sheet material rejection apparatus for decoiler machine |
| CN111085758A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic welding device |
-
2013
- 2013-07-11 CN CN201320413097XU patent/CN203316481U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341490A (en) * | 2013-07-11 | 2013-10-09 | 济钢集团有限公司 | Roll core and waste and defective steel coil integrated use production line and technology |
| CN103341490B (en) * | 2013-07-11 | 2015-07-15 | 济钢集团有限公司 | Roll core and waste and defective steel coil integrated use production line and technology |
| CN103552768A (en) * | 2013-11-15 | 2014-02-05 | 攀枝花钢城集团有限公司 | Manufacturing method of angle bead structure for steel coil packaging |
| CN105903784A (en) * | 2016-04-19 | 2016-08-31 | 藤县正钻门业有限公司 | Unqualified sheet material rejection apparatus for decoiler machine |
| CN111085758A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic welding device |
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