CN203304034U - Crashing machine - Google Patents
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- CN203304034U CN203304034U CN2013203738259U CN201320373825U CN203304034U CN 203304034 U CN203304034 U CN 203304034U CN 2013203738259 U CN2013203738259 U CN 2013203738259U CN 201320373825 U CN201320373825 U CN 201320373825U CN 203304034 U CN203304034 U CN 203304034U
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Abstract
本实用新型公开了一种绞碎机,包括机壳、传送装置和设置于机壳内且位于传送装置下游的第一绞碎装置。第一绞碎装置包括绞刀、物料支承体和压料体,物料支承体和压料体设置于传送装置与绞刀之间,物料支承体的支承端位于所述传送面朝向下游方向延伸面上。绞碎机还包括第二绞碎装置和第三绞碎装置,其中第三绞碎装置包括绞刀与背刀板。本实用新型的绞碎机采用物料支承体配合绞刀代替了压碎滚轮组,解决了含有胶质的废材不容易被压碎滚轮组压碎的技术问题,避免了压碎滚轮组由于滚轮轴受力较大而容易损坏的缺点。同时,在第三绞碎装置中采用绞刀和背刀板配合对废材进行二次绞碎,克服了常用的双绞刀绞碎过程中粉末较多而易卡死的问题。
The utility model discloses a grinder, which comprises a casing, a conveying device and a first crushing device arranged in the casing and downstream of the conveying device. The first crushing device includes a reamer, a material supporting body and a pressing body, and the material supporting body and the pressing body are arranged between the conveying device and the reamer, and the supporting end of the material supporting body is located on the surface where the conveying surface extends toward the downstream direction superior. The shredder also includes a second shredding device and a third shredding device, wherein the third shredding device includes a reamer and a back blade. The grinder of the utility model adopts the material supporting body and the reamer instead of the crushing roller group, which solves the technical problem that the waste material containing colloid is not easy to be crushed by the crushing roller group, and avoids the crushing of the crushing roller group due to the roller The disadvantage that the shaft is subject to a large force and is easily damaged. At the same time, in the third crushing device, the reamer and the back knife plate are used to carry out secondary crushing of the waste material, which overcomes the problem that there is more powder and is easy to be stuck in the commonly used double reamer crushing process.
Description
技术领域 technical field
本实用新型涉及残料处理技术领域,尤其涉及一种绞碎机。 The utility model relates to the technical field of residue processing, in particular to a grinder. the
背景技术 Background technique
在液晶显示行业中,对盒后的液晶面板切割后的废材需要进行处理,通常采用绞碎机绞碎废材。 In the liquid crystal display industry, the waste material after cutting the liquid crystal panel behind the box needs to be processed, and a shredder is usually used to grind the waste material. the
现有技术中传送装置传送的废材中在传送方向(Y方向)长度较长的废材需要经过压碎滚轮组(即Y方向绞碎装置)压碎处理,然后掉落到二次绞碎装置进行二次绞碎处理。另一部分废材由于在传送方向长度较小,无法到达压碎滚轮组,由于重力作用掉落(X方向)于X方向绞碎装置,经X方向绞碎装置处理后再进入二次绞碎装置进行二次绞碎处理。在液晶显示领域中,待绞碎的废材为对盒后的液晶面板切割残料,废材中残留有封框胶等胶质,压碎滚轮组不容易将废材压碎,无法达到完全压碎的目的。另外,待处理的废材为长条状,为了压碎废材,压碎滚轮组的滚轮轴受力较大,压碎滚轮比较容易损坏。二次绞碎装置采用双绞刀啮合绞碎物料,但双绞刀啮合绞碎过程中,由于粉末在存在而比较容易出现卡死的问题。 Among the waste materials conveyed by the conveying device in the prior art, the waste materials that are longer in the conveying direction (Y direction) need to be crushed by the crushing roller set (ie, the Y direction crushing device), and then fall to the secondary crushing process. The device performs secondary crushing treatment. The other part of the waste material cannot reach the crushing roller group due to its small length in the conveying direction, and falls (in the X direction) to the X-direction crushing device due to gravity, and then enters the secondary crushing device after being processed by the X-direction crushing device Carry out secondary mincing treatment. In the field of liquid crystal display, the waste material to be shredded is the cutting residue of the liquid crystal panel after the box is assembled, and there are glues such as sealing glue in the waste material. crush purpose. In addition, the waste material to be processed is in the shape of long strips. In order to crush the waste material, the roller shaft of the crushing roller set is subjected to a relatively large force, and the crushing rollers are relatively easy to be damaged. The secondary crushing device adopts double reamers to mesh and crush materials, but during the process of meshing and crushing of double reamers, the problem of jamming is more likely to occur due to the existence of powder. the
实用新型内容 Utility model content
为解决上述技术问题,本实用新型提出了一种绞碎机,可以提高绞碎机的绞碎效果,有效处理不同形状、尺寸的废材,避免压碎滚轮组的损坏及绞碎装置卡死的问题。 In order to solve the above technical problems, the utility model proposes a grinder, which can improve the crushing effect of the grinder, effectively process waste materials of different shapes and sizes, and avoid the damage of the crushing roller group and the jamming of the crushing device The problem. the
本实用新型提供了以下技术方案: The utility model provides the following technical solutions:
一种绞碎机,包括: A grinder comprising:
机壳; chassis;
传送装置,具有传送面; A conveying device having a conveying surface;
设置于机壳内的第一绞碎装置,所述第一绞碎装置位于所述传送装置下游,所述第一绞碎装置包括绞刀和物料支承体,所述物料支承体设置于所述传送装置与所述绞刀之间,所述物料支承体位于绞刀的上游,所述物料支承体的支承端位于所述传送面朝向下游方向延伸面上。 The first crushing device arranged in the casing, the first crushing device is located downstream of the conveying device, the first crushing device includes a reamer and a material support body, and the material support body is arranged on the Between the conveying device and the reamer, the material supporting body is located upstream of the reamer, and the supporting end of the material supporting body is located on the surface extending downstream of the conveying surface. the
进一步地,所述第一绞碎装置还包括压料体,所述压料体设置于所述物料支承体的相对一侧,且位于所述传送装置与所述绞刀之间。 Further, the first grinding device further includes a pressing body, the pressing body is arranged on the opposite side of the material supporting body, and is located between the conveying device and the reamer. the
进一步地,所述第一绞碎装置还包括调节机构,所述调节机构可调节所述绞刀与所述物料支承体及所述压料体之间的距离。 Further, the first mincing device further includes an adjustment mechanism, which can adjust the distance between the reamer, the material support body and the pressing material body. the
进一步地,所述物料支承体与所述绞刀的水平距离范围为5-15厘米。 Further, the horizontal distance between the material support body and the reamer is in the range of 5-15 cm. the
进一步地,所述物料支承体为一个或多个支承滚轮, Further, the material supporting body is one or more supporting rollers,
进一步地,所述压料体为一个或多个压料滚轮。 Further, the binder body is one or more binder rollers. the
进一步地,所述物料支承体为一个或多个支承滚轮,所述压料体为一个或多个压料滚轮,所述支承滚轮的轴心和所述压料滚轮的轴心的连线与所述传送装置的传送面朝向下游方向的延伸面垂直。 Further, the material supporting body is one or more supporting rollers, the binder body is one or more pressing rollers, the line connecting the axis of the supporting rollers and the axis of the pressing rollers and The conveying surface of the conveying device is perpendicular to the extending surface facing the downstream direction. the
优选地,一个所述支承滚轮与一个所述压料滚轮组成一个滚轮组,所述滚轮组中两滚轮的轴心连线与所述传送装置的传送面朝向下游方向的延伸面垂直,所述第一绞碎装置包括一个或多个滚轮组。 Preferably, one of the supporting rollers and one of the pressing rollers form a roller set, and the line connecting the axes of the two rollers in the roller set is perpendicular to the extension surface of the conveying surface of the conveying device facing the downstream direction, and the The first mincing device includes one or more sets of rollers. the
进一步地,所述第一绞碎装置的所述绞刀的轴心在所述传送装置的传送面朝向下游方向的延伸面上。 Further, the axial center of the reamer of the first shredding device is on the extension surface of the conveying surface of the conveying device facing the downstream direction. the
进一步地,所述绞碎机还包括第二绞碎装置,所述第二绞碎装置位于所述机壳内,且位于所述传送装置与所述第一绞碎装置间隙的下方。 Further, the shredder further includes a second shredding device, the second shredding device is located in the housing and below the gap between the conveying device and the first shredding device. the
进一步地,所述绞碎机还包括第三绞碎装置,所述第三绞碎装置位于所述机壳内靠近出料口处。 Further, the shredder further includes a third shredding device, and the third shredding device is located in the casing near the discharge port. the
本实用新型具有以下有益效果: The utility model has the following beneficial effects:
在液晶面板制造过程中,阵列基板与彩膜基板对盒后,需要将对盒后的基板切割成不同尺寸的液晶面板。在切割过程中会产生大量的条状废材,可以将条状的废材直接丢弃,然后经人工进行二次处理;或者采用绞碎机系统将废材绞碎处理。在液晶面板制作过程对盒工艺中需要在基板上涂覆封框胶,液晶面板废材中有残留的封框胶,现有技术中的绞碎机的滚轮不容易将废材压碎。由 于废材尺寸较大,为了压碎废材,滚轮轴受力较大,滚轮比较容易损坏。另外二次绞碎装置采用双绞刀绞碎,双绞刀啮合绞碎过程中,由于粉末的存在比较容易出现卡死的问题。 In the manufacturing process of the liquid crystal panel, after the array substrate and the color filter substrate are boxed, the boxed substrate needs to be cut into liquid crystal panels of different sizes. During the cutting process, a large number of strip-shaped waste materials will be generated, which can be discarded directly and then processed manually; or the waste materials can be shredded by a shredder system. In the liquid crystal panel production process and the box alignment process, it is necessary to coat the sealant on the substrate. There is residual sealant in the waste material of the liquid crystal panel. The rollers of the shredder in the prior art are not easy to crush the waste material. Due to the large size of the waste material, in order to crush the waste material, the force on the roller shaft is relatively large, and the roller is relatively easy to damage. In addition, the secondary crushing device adopts double reamers for crushing. During the meshing and crushing process of the double reamers, the problem of jamming is more likely to occur due to the existence of powder. the
本实用新型的绞碎机将沿传送方向(Y方向)的第一绞碎装置设计为绞刀配合物料支承体的结构,代替了现有技术中的压碎滚轮组,避免了压碎滚轮组对于含有胶质的废材压碎效果不佳的技术问题。 In the utility model, the first crushing device along the conveying direction (Y direction) is designed as a structure in which the reamer cooperates with the material support body, which replaces the crushing roller group in the prior art and avoids crushing the crushing roller group. For the technical problem that the crushing effect of waste materials containing colloid is not good. the
本实用新型中绞碎机的第三绞碎装置(二次绞碎装置)设计为绞刀配合背刀板,代替了现有的双绞刀,既保证了绞碎能力,又避免了由于双绞刀绞碎过程中粉末导致的卡死问题。 The third shredding device (secondary shredding device) of the shredder in the utility model is designed as a reamer matched with a back blade, which replaces the existing double reamer, which not only ensures the shredding ability, but also avoids the The sticking problem caused by powder during the reamer crushing process. the
附图说明 Description of drawings
图1为本实用新型一实施例绞碎机的结构示意图; Fig. 1 is the structural representation of the shredder of an embodiment of the utility model;
图2为绞碎机物料传送的示意图; Fig. 2 is the schematic diagram that grinder material conveys;
图3为本实用新型一实施例绞碎机的背刀板的结构示意图; Fig. 3 is a schematic structural view of the back knife plate of the shredder according to an embodiment of the utility model;
图4本实用新型另一实施例的示意图; Fig. 4 is the schematic diagram of another embodiment of the utility model;
图5本实用新型又一实施例的第一绞碎装置的示意图; Fig. 5 is the schematic diagram of the first mincing device of another embodiment of the utility model;
图6本实用新型再一实施例的第一绞碎装置的示意图。 Fig. 6 is a schematic diagram of a first mincing device according to yet another embodiment of the present utility model. the
附图标记 reference sign
101:机壳;200:传送装置;2001:传送面; 101: casing; 200: transmission device; 2001: transmission surface;
110:第一绞碎装置;111:绞刀;112:物料支承体;1121:支承端;112A~ 110: first crushing device; 111: reamer; 112: material support body; 1121: support end; 112A~
112E:支承滚轮;113:压料体;1131:压料面;113A~113D:压料滚轮; 112E: supporting roller; 113: binder body; 1131: binder surface; 113A~113D: binder roller;
120:第二绞碎装置;121:绞刀;122:挡板; 120: second crushing device; 121: reamer; 122: baffle;
130:第三绞碎装置;131:绞刀;132:背刀板;1321:锯齿;1322:齿间隙; 130: the third crushing device; 131: reamer; 132: back knife plate; 1321: sawtooth; 1322: tooth gap;
300:待处理物料;301:Y方向尺寸较大废材;302:Y方向尺寸较小废材 300: material to be processed; 301: waste material with large size in Y direction; 302: waste material with small size in Y direction
具体实施方式 Detailed ways
为使本实用新型的绞碎机的结构、功能更加清楚,以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的保护范围。 In order to make the structure and function of the utility model clearer, the principle and characteristics of the utility model are described below in conjunction with the accompanying drawings. The examples given are only used to explain the utility model, and are not used to limit the protection of the utility model. scope. the
本实用新型所提供的绞碎机,包括: The grinder provided by the utility model includes:
机壳; chassis;
传送装置,具有传送面; A conveying device having a conveying surface;
设置于机壳内的第一绞碎装置,所述第一绞碎装置位于所述传送装置下游,所述第一绞碎装置包括绞刀和物料支承体,所述物料支承体设置于所述传送装置与所述绞刀之间,所述物料支承体位于绞刀的上游,所述物料支承体的支承端位于所述传送面朝向下游方向延伸面上。 The first crushing device arranged in the casing, the first crushing device is located downstream of the conveying device, the first crushing device includes a reamer and a material support body, and the material support body is arranged on the Between the conveying device and the reamer, the material supporting body is located upstream of the reamer, and the supporting end of the material supporting body is located on the surface extending downstream of the conveying surface. the
本实用新型的绞碎机通过采用包括绞刀和物料支承体的第一绞碎装置(Y向绞碎装置)代替了现有的压碎滚轮组。 The grinder of the utility model replaces the existing crushing roller group by adopting the first grinder (Y-direction grinder) comprising a reamer and a material support body. the
本实用新型提供的一种绞碎机,可以用于绞碎,包括玻璃、硬质塑料、木板、复合材料板等各种物料,尤其适用于长条状的材料。可用于液晶面板制造中的废料处理。 The utility model provides a grinder, which can be used for grinding various materials including glass, hard plastic, wood board, composite material board, etc., and is especially suitable for strip-shaped materials. It can be used for waste disposal in LCD panel manufacturing. the
图1所示为本实用新型一实施例,绞碎机包括机壳101,传送装置200,设置于机壳内的第一绞碎装置110。其中,传送装置200具有传送面2001,本实用新型中的传送装置为传送带,传送装置也可以是其他形式。第一绞碎装置位于传送装置的下游,待绞碎物料通过传送装置200传送至第一绞碎装置110。第一绞碎装置,包括绞刀111和物料支承体112,物料支承体112位于传送装置200与绞刀111之间,物料支承体112的支承端1121位于传送面朝向下游方向的延伸面上。绞刀111的轴心在传送装置200的传送面朝向下游方向的延伸面上。第一绞碎装置110还包括压料体113,压料体113的压料面1131位于所述传送面朝向下游方向的延伸面上。物料支承体112的支承端1121与压料体113的压料面1131之间存在一定间隙,待绞碎的物料可以从间隙中通过到达绞刀111。第一绞碎装置还包括调节机构(图中未示出),调节机构可采用常用的螺母、螺丝、螺栓或丝杠。物料支承体或压料体的轴段固定可采用长孔固定方式,物料支承体或压料体的轴段可在长孔内移动,长孔两侧均设置有螺栓和螺母,通过转动两边螺栓可以控制压料体与绞刀之间的距离。调节机构也可以采用其他方式调节物料支支承体或压料体与绞刀之间的距离,在此就不一一赘述。调节机构调节绞刀111与物料支承体112及压料体113之间的距离,还可调节物料支承体112和压料体113之间的垂直距离和水平距离。调节绞刀 111与物料支承体112及压料体113之间的距离可以控制一次绞碎完成后进入二次绞碎装置的废材尺寸,绞刀与物料支承体、压料体的距离近,打碎废材尺寸越小;绞刀与物料支承体、压料体的水平距离远,打碎废材尺寸大。
Fig. 1 shows an embodiment of the utility model, the shredder includes a
一般情况下,为实现较佳的绞碎效果,物料支承体112与压料体113上下对称设置,两者与绞刀111的水平距离为5-15厘米,优选10厘米。两者与绞刀的距离指物料支承体112和压料体113的外边缘与绞刀111外边缘的水平距离。在本实施例中物料支承体112中心和压料体113中心的连线与传送装置200的传送面朝向下游方向的延伸面垂直。绞刀111与物料支承体112与压料体113距离范围可以根据二次绞碎装置(第三绞碎装置)的绞碎能力进行调整。根据二次绞碎装置的绞碎能力,调节绞刀111与物料支承体112、压料体113之间的距离,从而控制落入二次绞碎装置中废材的尺寸,
Generally, in order to achieve a better crushing effect, the
本实施例中绞碎机在传送方向(Y方向)的工作过程为:待绞碎物料中沿Y方向较长的废材301经传送装置200输送到第一绞碎装置110的物料支承体112处,物料支承体112对废材起支承作用,废材继续输送至绞刀111处,绞刀111逆时针转动,打断废材。物料支承体112和压料体113起到支承固定废材的作用,与绞刀111配合打断废材。通过调节绞刀111与物料支承体112和压料体113水平距离,可以控制打断废材的尺寸,同时改变绞刀111与物料支承体112和压料体113之间距离可以改变废材的受力状态,从而更好的打断废材,提高绞碎机的工作效率。
In this embodiment, the working process of the shredder in the conveying direction (Y direction) is as follows: among the materials to be shredded, the
在本实施例中,绞碎机还包括设置在机壳内的第二绞碎装置120和第三绞碎装置130。第二绞碎装置120位于所述传送装置200与所述第一绞碎装置110间隙的下方;第三绞碎装置130位于所述机壳内靠近出料口处,在所述第一绞碎装置110、第二绞碎装置120下方。其中,第二绞碎装置120包括绞刀121和挡板122。第二绞碎装置120为X向绞碎装置,用于绞碎Y方向长度较小的废材。如图2所示,液晶面板切割后废材300包括Y方向尺寸较大废材301和Y方向尺寸较小废材302。Y方向尺寸较大废材301可以输送至第一绞碎装置110,而Y方向尺寸较小废材302会由于重力作用掉落至第二绞碎装置120,经第二绞碎装置120处理后再落入第三绞碎装置130(即二次绞刀装置)。
In this embodiment, the grinding machine further includes a
在本实施例中第三绞碎装置130对物料进行二次绞碎,第三绞碎装置包括 绞刀131和位于绞刀131两侧的与绞刀131配合的背刀板132。经过第一绞碎装置110处理的废材和经过第二绞碎装置120处理的废材会掉落至第三绞碎装置,实现对废材的二次绞碎。绞刀131配合背刀板132,代替了现有的双绞刀,既保证了绞碎能力,又避免了由于双绞刀绞碎过程中由于粉末而出现容易卡死的问题。绞刀131与背刀板132之间形成啮合,将废材二次绞碎,绞碎后的废料从出料口排出。背刀板为齿状结构,包括锯齿1321和齿间隙1322,如图3所示。背刀板132采用钢制材料等高强度材料制成。绞碎过程中,绞刀131刀片绕轴经过齿间隙,废材在背刀板132和绞刀131交错力的作用下被绞碎。
In the present embodiment, the third
本实用新型的另一实施例中,如图4所示,第一绞碎装置110中物料支承体为一个支承滚轮112A,压料体为一个压料滚轮113A,支承滚轮112A和压料滚轮113A还具有传送物料的作用,滚轮传送物料的方向与传送装置传送物料的方向一致。支承滚轮112A和压料滚轮113A上下对称设置,其轴心的连线与传送装置的传送面朝向下游方向的延伸面垂直。支承滚轮或压料滚轮可以是普通滚轮,无需连接动力装置,当传送装置200传送废材时,支承滚轮和压料滚轮由于与废材之间的摩擦力而转动;支承滚轮和压料滚轮也可以连接动力装置,由动力装置带动支承滚轮与压料滚轮转动,更好地传送待绞碎废材。
In another embodiment of the present utility model, as shown in Figure 4, the material supporting body in the first crushing
本实用新型的又一实施例,物料支撑体和压料体为多个上下对称设置的支承滚轮112B 112C和压料滚轮113B 113C,如图5所示。增加滚轮数量一方面可以提高滚轮对于待绞碎物料的输送能力,同时可以分散在绞刀111打断废材过程中,废材对于滚轮的作用力。
In yet another embodiment of the present utility model, the material supporting body and the pressing body are a plurality of
在本实用新型的再一实施例中,如图6所示,第一绞碎装置110中物料支撑体112包括两个支撑滚轮112D 112E,压料体为一个压料滚轮113D。其中压料滚轮112D在水平方向的位置在两个支承滚轮112D 112E之间。滚轮数量和位置的变化会影响滚轮对于待处理废材的输送能力,改变绞刀111在打断废材过程中废材对于滚轮的作用力。根据实际需要可以改变滚轮的数量和相对位置,如省略一个支承滚轮或增加一个压料滚轮,或调节支承滚轮与压料滚轮的相对位置。在上述实施例中,绞刀的转动方向为逆时针。绞刀逆时针转动,绞刀的刀片对废材施加向下的作用力,而支承滚轮在对废材实施输送方向作用力的同时,也对废材施加向上的支承力。在绞刀与滚轮组对废材实施作用力的配 合之下,废材被打断。
In yet another embodiment of the present utility model, as shown in Figure 6, the
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present utility model. the
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216011A (en) * | 2016-07-29 | 2016-12-14 | 曹淅 | Pulverizer |
| CN109092488A (en) * | 2018-08-14 | 2018-12-28 | 王淼 | A kind of new energy power-assisted refuse grinder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106216011A (en) * | 2016-07-29 | 2016-12-14 | 曹淅 | Pulverizer |
| CN109092488A (en) * | 2018-08-14 | 2018-12-28 | 王淼 | A kind of new energy power-assisted refuse grinder |
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