CN203202695U - light emitting device - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及一种发光装置,特别是涉及一种具有高散热效率的发光装置。 The utility model relates to a light emitting device, in particular to a light emitting device with high heat dissipation efficiency. the
背景技术 Background technique
散热装置与电子产品的发展息息相关。由于电子产品在运作时,电路中的电流会因阻抗的影响而产生不必要的热能,如果这些热能不能有效地排除而累积在电子产品内部的电子组件上,电子组件便有可能因为不断升高的温度而导致损坏。因此,散热装置的优劣对电子产品的运作影响甚巨。以发光二极管(light emitting diode,LED)为例,随着LED的发光亮度不断提高,其发光时所产生的热量也同步增多。此外,LED通常是以密集方式设置于照明装置中来提升照明亮度,因而更突显出LED的散热问题的重要性。因此,如何有效提升散热装置的散热效率,便成为一个重要的研究课题。 Heat sinks are closely related to the development of electronic products. When the electronic product is in operation, the current in the circuit will generate unnecessary heat energy due to the influence of impedance. If the heat energy cannot be effectively removed and accumulated on the electronic components inside the electronic product, the electronic components may be due to rising temperature can cause damage. Therefore, the quality of the cooling device has a great impact on the operation of electronic products. Taking light emitting diodes (light emitting diodes, LEDs) as an example, as the brightness of LEDs continues to increase, the heat generated when they emit light also increases synchronously. In addition, LEDs are usually densely arranged in lighting devices to increase lighting brightness, thus highlighting the importance of heat dissipation of LEDs. Therefore, how to effectively improve the heat dissipation efficiency of the heat dissipation device has become an important research topic. the
实用新型内容 Utility model content
本实用新型所要解决的技术问题是:为了弥补现有技术的不足,提供一种具有高散热效率的发光装置,以解决上述问题。 The technical problem to be solved by the utility model is: in order to make up for the deficiencies of the prior art, provide a light emitting device with high heat dissipation efficiency to solve the above problems. the
本实用新型的发光装置采用以下技术方案: The light emitting device of the present utility model adopts the following technical solutions:
所述发光装置包括支架、至少一散热装置以及至少一发光单元。所述支架具有至少一镂空结构。所述散热装置包括散热本体以及多个延伸部。所述散热本体设置于所述支架上。所述多个延伸部以放射状的方式自所述散热本体周围延伸出且显露于所述支架的所述镂空结 构中。所述发光单元设置于所述散热本体的吸热端上。 The light emitting device includes a bracket, at least one heat dissipation device and at least one light emitting unit. The bracket has at least one hollow structure. The heat dissipation device includes a heat dissipation body and a plurality of extensions. The heat dissipation body is disposed on the bracket. The plurality of extending parts radially extend from the periphery of the heat dissipation body and are exposed in the hollow structure of the bracket. The light emitting unit is arranged on the heat absorbing end of the heat dissipation body. the
所述多个延伸部间存在多个间隙,所述散热本体与所述多个间隙于垂直所述发光单元的方向上不重叠。 There are multiple gaps between the multiple extending parts, and the heat dissipation body and the multiple gaps do not overlap in a direction perpendicular to the light emitting unit. the
至少部分所述多个间隙与所述镂空结构连通。 At least part of the gaps communicate with the hollow structure. the
所述发光单元的面积小于或等于所述吸热端的面积。 The area of the light-emitting unit is smaller than or equal to the area of the heat-absorbing end. the
多个第一结合部以放射状的方式形成于所述散热本体周围,每一个所述延伸部的一端分别具有第二结合部,所述第二结合部与所述第一结合部结合,使得所述多个延伸部以放射状的方式自所述散热本体周围延伸出。 A plurality of first joint parts are radially formed around the heat dissipation body, and one end of each extension part has a second joint part, and the second joint part is combined with the first joint part, so that all The plurality of extending portions radially extend from the periphery of the heat dissipation body. the
所述散热本体与所述多个延伸部一体成型。 The heat dissipation body is integrally formed with the plurality of extension parts. the
所述散热本体是热管或均温器。 The heat dissipation body is a heat pipe or a thermostat. the
所述散热本体与所述多个延伸部于平行所述发光单元的方向上具有水平表面积,所述散热本体与所述多个延伸部于垂直所述发光单元的方向上具有垂直表面积,所述水平表面积小于所述垂直表面积。 The heat dissipation body and the plurality of extensions have a horizontal surface area in a direction parallel to the light emitting unit, and the heat dissipation body and the plurality of extensions have a vertical surface area in a direction perpendicular to the light emitting unit. The horizontal surface area is smaller than the vertical surface area. the
所述垂直表面积与所述水平表面积的比值大于或等于10。 The ratio of the vertical surface area to the horizontal surface area is greater than or equal to 10. the
所述支架还具有至少一通孔,所述散热本体的吸热端与所述通孔对应,且所述发光单元位于所述通孔中。 The bracket also has at least one through hole, the heat absorbing end of the heat dissipation body corresponds to the through hole, and the light emitting unit is located in the through hole. the
所述多个延伸部划分成至少二群组,每一个所述群组中的所述多个延伸部分别藉由连接部以放射状的方式连接在一起,所述连接部固定于所述散热本体周围,使得所述多个延伸部以放射状的方式自所述散热本体周围延伸出。 The plurality of extension parts are divided into at least two groups, and the plurality of extension parts in each group are connected together in a radial manner by connecting parts fixed to the heat dissipation body surroundings, so that the plurality of extensions extend radially from the surroundings of the heat dissipation body. the
因此,根据上述技术方案,本实用新型的发光装置至少具有下列优点及有益效果:由于延伸部以放射状的方式自散热本体周围延伸出,因此散热装置周围的冷空气可以直接与散热本体接触以进行热交换,不会因为延伸部的设计而有所阻挡或阻碍。此外,由于延伸部显露于支架的镂空结构中,发光单元处的热空气可于镂空结构与延伸部间的间隙流动,进而形成自然的热对流,也就是热对流不会被支架遮 挡而减弱。 Therefore, according to the above-mentioned technical solution, the light-emitting device of the present invention has at least the following advantages and beneficial effects: Since the extension part extends radially from the surrounding of the heat dissipation body, the cold air around the heat dissipation device can directly contact the heat dissipation body for cooling. Heat exchange is not hindered or hindered by the design of the extension. In addition, since the extension is exposed in the hollow structure of the bracket, the hot air at the light-emitting unit can flow in the gap between the hollow structure and the extension, thereby forming natural heat convection, that is, the heat convection will not be blocked by the bracket and weakened . the
附图说明 Description of drawings
图1是本实用新型一实施例的发光装置的立体图。 FIG. 1 is a perspective view of a light emitting device according to an embodiment of the present invention. the
图2是图1中的发光装置的爆炸图。 Fig. 2 is an exploded view of the light emitting device in Fig. 1 . the
图3是图1中的发光装置的仰视图。 Fig. 3 is a bottom view of the light emitting device in Fig. 1 . the
图4是图1中的散热装置的仰视图。 FIG. 4 is a bottom view of the heat sink in FIG. 1 . the
图5是图4中的散热装置沿A-A线的剖面图。 FIG. 5 is a cross-sectional view of the heat sink in FIG. 4 along line A-A. the
图6是散热本体的多种不同形状的示意图。 Fig. 6 is a schematic diagram of various shapes of the heat dissipation body. the
图7是本实用新型另一实施例的散热装置的剖面图。 FIG. 7 is a cross-sectional view of a heat dissipation device according to another embodiment of the present invention. the
图8是本实用新型另一实施例的散热装置的剖面图。 FIG. 8 is a cross-sectional view of a heat dissipation device according to another embodiment of the present invention. the
图9是本实用新型另一实施例的散热装置的立体图。 FIG. 9 is a perspective view of a heat dissipation device according to another embodiment of the present invention. the
图10是图9中的散热装置的爆炸图。 FIG. 10 is an exploded view of the heat sink in FIG. 9 . the
图11是本实用新型另一实施例的散热装置的立体图。 Fig. 11 is a perspective view of a heat dissipation device according to another embodiment of the present invention. the
图12是本实用新型另一实施例的散热装置的俯视图。 Fig. 12 is a top view of a heat dissipation device according to another embodiment of the present invention. the
图13是本实用新型另一实施例的发光装置的爆炸图。 Fig. 13 is an exploded view of a light emitting device according to another embodiment of the present invention. the
其中,附图标记说明如下: Among them, the reference signs are explained as follows:
具体实施方式 Detailed ways
请参考图1至图5,图1是本实用新型一实施例的发光装置1的立体图,图2是图1中的发光装置1的爆炸图,图3是图1中的发光装置1的仰视图,图4是图1中的散热装置12的仰视图,图5是图4中的散热装置12沿A-A线的剖面图。如图1至图3所示,发光装置1包括支架10、至少一散热装置12以及至少一发光单元14。散热装置12用以对发光单元14进行散热。发光单元14可以是发光二极管或其它发光装置。
Please refer to Figures 1 to 5, Figure 1 is a perspective view of a
支架10具有至少一通孔100以及至少一镂空结构102。于此实施例中,散热装置12、发光单元14以及通孔100的数量相同。如图1至图5所示,散热装置12包括散热本体120以及多个延伸部122。散热本体120设置于支架10上,且散热本体120的吸热端1200与支架10的通孔100对应。于实际应用中,可透过焊接、熔接、胶和、黏着、紧配、螺丝锁固、卡合等加工方式将散热本体120设置于支架10上。延伸部122以放射状的方式自散热本体120周围延伸出且显露于支架10的镂空结构102中。发光单元14设置于散热本体120的吸热端1200上且位于支架10的通孔100中,因此发光单元14发出的光线可自通孔100投射出。
The
散热本体120与延伸部122可由金属(例如,铝、铜等)、陶瓷、石墨、钻石、或其它高导热率材料的组合(例如,共烧金属、共烧陶瓷、复合材料等)或其它高导热率材料制成。优选地,散热本体120与延伸部122的热传导系数可大于40W/mK。于此实施例中,散热本体120与延伸部122是一体成型,但不以此为限。于实际应用中,可藉由铝挤制程将散热本体120与延伸部122一体成型。此外,延伸部 122间存在多个间隙1220,且散热本体120与所有间隙1220于垂直发光单元14的方向上不重叠,如图2与图4所示的Y方向。此外,如图3所示,至少部分间隙1220与支架10的镂空结构102连通。
The
当发光单元14产生热量时,热量会由发光单元14处经由散热本体120快速地沿Y方向向上传导,并且透过延伸部122同时向外(X方向)传导。由于散热本体120与延伸部122间的间隙1220于垂直发光单元14的方向(Y方向)上不重叠,且延伸部122显露于支架10的镂空结构102中,发光单元14处的热空气可经由镂空结构102朝延伸部122间的间隙1220沿Y方向向上流动,从而形成自然的热对流,也就是热对流不会被支架10遮挡而减弱。由于在热对流路径上没有任何阻碍,热空气沿Y方向流至散热本体120上端后,冷空气就会接着由发光单元14处流入,从而形成持续的自然对流。由于延伸部122以放射状的方式自散热本体120周围延伸出,因此散热装置12周围的冷空气可以直接与散热本体120接触以进行热交换,不会因为延伸部122的设计而有所阻挡或阻碍。此外,由于延伸部122显露于支架10的镂空结构102中,使得至少部分间隙1220与支架10的镂空结构102连通,发光单元14处的热空气可经由镂空结构102朝延伸部122间的间隙1220向上流动,从而形成自然的热对流,也就是热对流不会被支架10遮挡而减弱。
When the light-emitting
于此实施例中,发光单元14的面积小于散热本体120的吸热端1200的面积,使得冷空气不仅可由散热本体120的周围流入延伸部122间的间隙1220,还可以直接由发光单元14的下方往上方流入延伸部122间的间隙1220,从而快速地带走热量。
In this embodiment, the area of the light-emitting
此外,散热本体120与延伸部122于平行发光单元14的方向(X方向)上具有水平表面积,且散热本体120与延伸部122于垂直发光单元14的方向(Y方向)上具有垂直表面积。于此实施例中,水平表面积小于垂直表面积。因此,当本实用新型的发光装置1设置于户外时,可大幅降低灰尘粒子或是鸟粪等有机物残留于散热本体120与延伸部122于X方向的表面上,以确保散热装置12的散热效果不会 因长时间的使用而变差。优选地,垂直表面积与水平表面积的比值可大于或等于10。举例而言,水平表面积可以是20.1cm2,且垂直表面积可以是1814.4cm2,使得垂直表面积与水平表面积的比值约是90.2;水平表面积可以是9.32cm2,且垂直表面积可以是1310.4cm2,使得垂直表面积与水平表面积的比值约是140.6。经实验证明,在一般自然对流的情形下,垂直表面积与水平表面积的比值愈大,散热效果愈好。
In addition, the
于此实施例中,散热本体120可以是热管或均温器。因此,如图5所示,散热本体120中形成有中空腔室1202,其包括相连通的蒸发部1204以及冷凝部1206,其中当散热本体120设置于上述的支架10上时,支架10与散热本体120的蒸发部1204结合。此外,工作流体1208(例如,水)填充于蒸发部1204中。当吸热端1200吸收发光单元14所产生的热量时,蒸发部1204中的工作流体1208就会因温度升高而逐渐蒸发。接着,蒸气由蒸发部1204朝冷凝部1206流动,再经由散热装置12周围的冷空气冷却后凝结成液体,从而完成散热循环。因此,可进一步增进散热装置12整体的散热效果。需说明的是,也可于中空腔室1202的侧壁形成毛细结构(未显示),以增进工作流体1208的散热循环。于实际应用中,毛细结构可以是沟槽式毛细结构、多孔性毛细结构、网状毛细结构、粉末烧结毛细结构或复合式毛细结构,视实际应用而定。上述的复合式毛细结构可由沟槽式毛细结构、多孔性毛细结构、网状毛细结构与粉末烧结毛细结构中的至少两种毛细结构组成。
In this embodiment, the
请参考图6,图6是散热本体120的多种不同形状的示意图。如图6所示,散热本体120可以是各式各样的锥状或柱状,视实际应用而定。此外,延伸部122的粗系、大小与形状可根据实际应用而设计,并不以图1至图4中所绘示的实施例为限。
Please refer to FIG. 6 , which is a schematic diagram of various shapes of the
请参考图7,图7是本实用新型另一实施例的散热装置32的剖面图。散热装置32与上述的散热装置12的主要不同之处在于,散热装置32的散热本体320是实心结构,也就是散热本体320是实心柱 体,如图7所示。需说明的是,图7中与第1至5图中所示相同标号的组件,其作用原理大致相同,在此不再赘述。
Please refer to FIG. 7 , which is a cross-sectional view of a
请参考图8,图8是本实用新型另一实施例的散热装置32'的剖面图。散热装置32'与上述的散热装置32的主要不同之处在于,散热装置32'的散热本体320'包括部分实心结构与部分空心结构,如图8所示。散热本体320'的空心结构可作为均温室(vapor chamber),以增进散热效果,或可容纳其它零组件以扩充更多其它的用途。需说明的是,图8中与图7中所示相同标号的组件,其作用原理大致相同,在此不再赘述。
Please refer to FIG. 8 , which is a cross-sectional view of a
请参考图9以及图10,图9是本实用新型另一实施例的散热装置42的立体图,图10是图9中的散热装置42的爆炸图。散热装置42与上述的散热装置12的主要不同之处在于,多个第一结合部4200以放射状的方式形成于散热装置42的散热本体420周围,且每一个延伸部122的一端分别具有第二结合部1222,如图9与图10所示。第二结合部1222可与第一结合部4200结合,使得延伸部122以放射状的方式自散热本体420周围延伸出。因此,可使用不同长度和面积的延伸部122来增大散热面积,从而获得良好的散热效果。于此实施例中,第一结合部4200是凹槽。于此实施例中,散热本体420可以是热管、均温器或实心柱体,视实际应用而定。此外,散热本体420的形状也可以是如图6所示的锥状或柱状。于实际应用中,可透过焊接、熔接、胶和、黏着、紧配等加工方式将延伸部122的第二结合部1222固定于沟槽4200中,以使第二结合部1222与第一结合部4200结合。需说明的是,第9至10图中与第1至5图中所示相同标号的组件,其作用原理大致相同,在此不再赘述。
Please refer to FIG. 9 and FIG. 10 , FIG. 9 is a perspective view of a
请参考图11,图11是本实用新型另一实施例的散热装置42'的立体图。散热装置42'与上述的散热装置42的主要不同之处在于,第一结合部4200是自散热本体420周围突出的突出部,且第二结合部1222是形成于延伸部122的一端的凹槽。于实际应用中,可透过焊接、熔接、胶和、黏着、紧配等加工方式将散热本体420的第一结合部4200 固定于延伸部122的第二结合部1222中,以使第二结合部1222与第一结合部4200结合。需说明的是,图11中与第9至10图中所示相同标号的组件,其作用原理大致相同,在此不再赘述。
Please refer to FIG. 11 , which is a perspective view of a
请参考图12,图12是本实用新型另一实施例的散热装置52的俯视图。散热装置52与上述的散热装置12的主要不同之处在于,散热装置52的延伸部122划分成至少二群组,且每一个群组中的延伸部122分别藉由一连接部124以放射状的方式连接在一起。于此实施例中,散热装置52的延伸部122划分成二群组,如图12所示。然而,于另一实施例中,散热装置52的延伸部122也可划分成三个以上的群组,视实际应用而定。连接部124可透过焊接、熔接、胶和、黏着、紧配、螺丝锁固等加工方式固定于散热本体120周围,使得延伸部122以放射状的方式自散热本体120周围延伸出。需说明的是,图12中与第1至5图中所示相同标号的组件,其作用原理大致相同,在此不再赘述。
Please refer to FIG. 12 , which is a top view of a
请参考图13,图13是本实用新型另一实施例的发光装置1'的爆炸图。发光装置1'与上述的发光装置1的主要不同之处在于,当发光装置1'的散热装置12的散热本体120设置于支架10上时,支架10与图5所示的散热本体120的冷凝部1206结合。换句话说,发光装置1'的散热装置12与发光装置1的散热装置12设置于支架10的不同侧。需说明的是,图13中与第1至5图中所示相同标号的组件,其作用原理大致相同,在此不再赘述。
Please refer to FIG. 13 , which is an exploded view of a
因此,根据上述技术方案,本实用新型的发光装置至少具有下列优点及有益效果:由于延伸部以放射状的方式自散热本体周围延伸出,因此散热装置周围的冷空气可以直接与散热本体接触以进行热交换,不会因为延伸部的设计而有所阻挡或阻碍。此外,由于散热本体与延伸部间的间隙于垂直热源的方向上不重叠,且延伸部显露于支架的镂空结构中,发光单元处的热空气可于镂空结构与延伸部间的间隙流动,从而形成自然的热对流,也就是热对流不会被支架遮挡而减弱。再者,由于散热本体与延伸部的水平表面积小于垂直表面积,当本实 用新型的散热装置设置于户外时,可大幅降低灰尘粒子或是鸟粪等有机物残留于延伸部的表面上,以确保散热装置的散热效果不会因长时间的使用而变差。本实用新型可根据实际的制程需求,使延伸部与散热本体一体成型,透过结合部使延伸部与散热本体个别结合,或以连接部将多个延伸部连接在一起,再将连接部固定于散热本体。此外,本实用新型可根据实际的制程需求,使支架与散热本体的蒸发部或冷凝部结合。 Therefore, according to the above-mentioned technical solution, the light-emitting device of the present invention has at least the following advantages and beneficial effects: Since the extension part extends radially from the surrounding of the heat dissipation body, the cold air around the heat dissipation device can directly contact the heat dissipation body for cooling. Heat exchange is not hindered or hindered by the design of the extension. In addition, since the gap between the heat dissipation body and the extension does not overlap in the direction perpendicular to the heat source, and the extension is exposed in the hollow structure of the bracket, the hot air at the light-emitting unit can flow in the gap between the hollow structure and the extension, thereby Natural heat convection is formed, that is, heat convection will not be blocked by the bracket and weakened. Furthermore, since the horizontal surface area of the heat dissipation body and the extension is smaller than the vertical surface area, when the heat dissipation device of the present invention is installed outdoors, it can greatly reduce dust particles or organic matter such as bird droppings remaining on the surface of the extension to ensure The heat dissipation effect of the heat dissipation device will not deteriorate due to long-term use. The utility model can make the extension part and the heat dissipation body integrally formed according to the actual process requirements, and individually combine the extension part and the heat dissipation body through the joint part, or connect multiple extension parts together with the connection part, and then fix the connection part on the cooling body. In addition, the utility model can combine the bracket with the evaporating part or the condensing part of the heat dissipation body according to the actual process requirements. the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model. the
Claims (11)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104048182A (en) * | 2013-03-12 | 2014-09-17 | 君瞻科技股份有限公司 | Light emitting device |
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| CN104048182A (en) * | 2013-03-12 | 2014-09-17 | 君瞻科技股份有限公司 | Light emitting device |
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