CN203043736U - Corrugated Composite Core - Google Patents
Corrugated Composite Core Download PDFInfo
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- CN203043736U CN203043736U CN2013200367721U CN201320036772U CN203043736U CN 203043736 U CN203043736 U CN 203043736U CN 2013200367721 U CN2013200367721 U CN 2013200367721U CN 201320036772 U CN201320036772 U CN 201320036772U CN 203043736 U CN203043736 U CN 203043736U
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- 239000002131 composite material Substances 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 101
- 238000000926 separation method Methods 0.000 claims abstract description 93
- 239000003344 environmental pollutant Substances 0.000 claims abstract description 10
- 231100000719 pollutant Toxicity 0.000 claims abstract description 10
- 239000011162 core material Substances 0.000 claims description 27
- 239000000565 sealant Substances 0.000 claims description 27
- 239000012530 fluid Substances 0.000 abstract description 17
- 239000003292 glue Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 7
- 238000007789 sealing Methods 0.000 abstract description 6
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 1
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 1
- 241001330002 Bambuseae Species 0.000 abstract 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 1
- 239000011425 bamboo Substances 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 24
- 239000002245 particle Substances 0.000 description 10
- 238000003825 pressing Methods 0.000 description 10
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/52—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
- B01D46/521—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material
- B01D46/525—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material which comprises flutes
- B01D46/527—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material which comprises flutes in wound arrangement
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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Abstract
Description
技术领域technical field
本实用新型为一种复合芯材,是指一种用于分离流体中悬浮颗粒的滤清装置的芯材。The utility model relates to a composite core material, which refers to a core material of a filtering device used for separating suspended particles in a fluid.
背景技术Background technique
传统的滤清装置的芯材,是呈圆筒形中空状,筒壁面为用以分离悬浮污染物的分离材且两端设有固定装置同时封闭筒壁端缘,脏污流体则由筒壁侧边流入后透过芯材加以分离其中的悬浮颗粒后,再由芯材中空处轴向导出分离后的洁净流体,但流体中悬浮颗粒分离的路径长度仅限于芯材的筒壁厚度,故分离路径过短而分离效果有限。The core material of the traditional filter device is cylindrical and hollow, and the wall surface of the cylinder is a separation material for separating suspended pollutants, and the two ends are equipped with fixing devices and the edge of the cylinder wall is closed at the same time. The dirty fluid is discharged from the cylinder wall After the side flows in, the suspended particles in it are separated through the core material, and then the separated clean fluid is axially exported from the hollow part of the core material, but the separation path length of the suspended particles in the fluid is limited to the wall thickness of the core material, so The separation path is too short and the separation effect is limited.
因此,现有技术中将芯材加以改良,现有技术的芯材管壁为波浪状分离材及平面分离材交互层叠而成,脏污流体由芯材其中一端流入再由另一端流出洁净流体,通过芯材相邻层在相异端密封的方式,迫使流体由芯材端部进入后须横向通过波浪状分离材方能由相邻层的端部流出,以此达到分离悬浮颗粒的效果,则其分离悬浮颗粒的面积为相当于芯材长度而非仅为芯材筒壁厚度,故可在相同体积的芯材中有效增加分离面积,以提升分离悬浮颗粒效率及污染物承纳量。Therefore, in the prior art, the core material is improved. The tube wall of the core material in the prior art is formed by alternate lamination of wavy separation materials and planar separation materials. The dirty fluid flows in from one end of the core material and flows out of the clean fluid from the other end. , through the way that the adjacent layers of the core material are sealed at opposite ends, the fluid is forced to enter from the end of the core material and must pass through the wavy separation material in a transverse direction before it can flow out from the end of the adjacent layer, so as to achieve the effect of separating suspended particles. The area for separating suspended particles is equivalent to the length of the core material instead of only the thickness of the core material tube wall, so the separation area can be effectively increased in the same volume of core material to improve the efficiency of separating suspended particles and the pollutant holding capacity.
然而,波浪状分离材与平面分离材之间仅通过端部密封接合,其余部位并未接合,因此将产生间隙而使得脏污流体在未经波浪状分离材的情形下直接由间隙通过,则使得脏污流体中的悬浮颗粒并未加以分离而流出,而且波浪状分离材与平面分离材间的结合强度不足,在高负压的环境中,会造成波浪状分离材与平面分离材间错位偏移,进而造成原本密封区域有剥离的情况发生,造成失去分离悬浮颗粒效力的问题,故现有技术的芯材仍有其效果不佳之处。However, only the ends of the wavy separation material and the planar separation material are sealed and joined, and the rest of the parts are not jointed, so a gap will be created and the dirty fluid will directly pass through the gap without the wavy separation material, then The suspended particles in the dirty fluid flow out without being separated, and the bonding strength between the wavy separation material and the plane separation material is insufficient. In a high negative pressure environment, it will cause misalignment between the wavy separation material and the plane separation material Offset, and then cause peeling of the original sealing area, resulting in the loss of the effectiveness of separating suspended particles, so the core material of the prior art still has its ineffective effect.
实用新型内容Utility model content
有鉴于此,本实用新型是重新规划芯材的结构,以期迫使脏污流体必须经过分离材而将悬浮颗粒加以分离后方能流出,并强化分离材结合的强度,避免失去分离悬浮颗粒效力。In view of this, the utility model redesigns the structure of the core material in order to force the dirty fluid to pass through the separation material to separate the suspended particles before flowing out, and strengthen the strength of the separation material to avoid losing the effectiveness of separating suspended particles.
为达到上述的实用新型目的,本实用新型所采用的技术手段为设计一种波浪形复合芯材,其中包括用以分离悬浮污染物的一波浪状分离材及一平面分离材,波浪状分离材及平面分离材卷绕成形为圆筒状,且筒壁呈多层波浪状分离材与平面分离材交错层叠,波浪状分离材具有波峰尖端处,波浪状分离材的波峰尖端处涂布有轴向密封胶层并与相邻的平面分离材粘贴固定,波浪状分离材在两侧各在其中一端处涂布有端面密封胶层,两侧涂布的端面密封胶层位于相异端并与相邻的平面分离材粘贴固定。In order to achieve the above-mentioned purpose of the utility model, the technical means adopted in the utility model is to design a wave-shaped composite core material, which includes a wave-shaped separation material and a plane separation material for separating suspended pollutants, and the wave-shaped separation material And the planar separation material is wound into a cylindrical shape, and the wall of the cylinder is interlaced with multi-layer wave-shaped separation material and planar separation material. Adhesive to the sealant layer and fixed with the adjacent planar separation material, the wave-shaped separation material is coated with an end sealant layer at one end on each side, and the end surface sealant layer coated on both sides is located at the opposite end and connected to the opposite end. Adjacent plane separation materials are pasted and fixed.
本实用新型的优点在于,波浪状分离材的两侧均仅有一端未被加以密封,且波浪状分离材的波峰尖端处均涂布有轴向密封胶层以封闭波浪状分离材两侧间的缝隙,故当脏污流体由波浪状分离材的其中一侧的开口端进入时,将无法直接由该侧的另一端流出,且并无缝隙可供脏污流体通往另一侧,因此迫使脏污流体必须通过波浪状分离材以通往其另一侧后,再由另一侧的开口端排出,故确保所排出的空气均为已分离出其中的悬浮污染物,且轴向密封胶层使得波浪状分离材与平面分离材间的结合强度提高,可确保密封区域不会相对剥离,则确实达到分离悬浮污染物的效果。The utility model has the advantages that only one end of both sides of the wave-shaped separation material is not sealed, and the tip of the peak of the wave-shaped separation material is coated with an axial sealant layer to seal the space between the two sides of the wave-shaped separation material. Therefore, when the dirty fluid enters from the open end of one side of the wavy separation material, it will not be able to flow out directly from the other end of the side, and there is no gap for the dirty fluid to pass to the other side, so The dirty fluid must pass through the wavy separation material to lead to the other side, and then be discharged from the open end of the other side, so it is ensured that the discharged air is separated from the suspended pollutants, and the axial seal The adhesive layer improves the bonding strength between the wavy separation material and the plane separation material, and ensures that the sealing area will not be peeled off relative to each other, thus achieving the effect of separating suspended pollutants.
附图说明Description of drawings
图1为本实用新型波浪形复合芯材的部分元件立体外观图。Fig. 1 is a three-dimensional appearance view of some components of the corrugated composite core material of the present invention.
图2为本实用新型波浪形复合芯材的部分元件放大立体外观图。Fig. 2 is an enlarged three-dimensional appearance view of some elements of the corrugated composite core material of the present invention.
图3为本实用新型波浪形复合芯材实施状态分解图。Fig. 3 is an exploded view of the implementation state of the corrugated composite core material of the present invention.
图4为本实用新型波浪形复合芯材实施状态图。Fig. 4 is an implementation state diagram of the corrugated composite core material of the present invention.
图5为本实用新型的成形设备配置示意图。Fig. 5 is a schematic configuration diagram of the forming equipment of the present invention.
具体实施方式Detailed ways
以下配合附图及本实用新型的优选实施例,进一步阐述本实用新型为达成预定实用新型目的所采取的技术手段。Below, in conjunction with the accompanying drawings and preferred embodiments of the utility model, the technical means adopted by the utility model to achieve the intended purpose of the utility model will be further elaborated.
请参阅图1至图3所示,本实用新型的波浪形复合芯材100包含有用以分离悬浮污染物的一波浪状分离材10及一平面分离材20,波浪状分离材10贴合在平面分离材20表面,波浪状分离材10及平面分离材20卷绕成形为圆筒状,并在此使用时在中心处设有一心轴50,且筒壁呈多层波浪状分离材10与平面分离材20交错层叠,波浪状分离材10具有波峰尖端处11,波浪状分离材10的波峰尖端处11涂布有轴向密封胶层30,波峰尖端处11通过轴向密封胶层30与相邻的平面分离材20粘贴固定,波浪状分离材10在两侧各在其中一端处涂布有端面密封胶层40,两侧涂布的端面密封胶层40位于相异端,用以与相邻的平面分离材20粘贴固定,具体而言,波浪状分离材10具有一第一侧面101及一第二侧面102,且波浪状分离材10具有一第一端103及一第二端104,波浪状分离材10的第一侧面101在第一端103处涂布有端面密封胶层40,而波浪状分离材10的第二侧面102在第二端104处涂布有端面密封胶层40,反之也可在第一侧面101的第二端104处以及第二侧面102的第一端103处涂布端面密封胶层40。Please refer to Figures 1 to 3, the wavy
请参阅图5并配合图1及图2所示,本实用新型的波浪形复合芯材是配合成形设备加以制作,成形设备中包含有两张力轮60、一下成形压轮61、一上成形压轮62、一上胶轮63、一前驱动轮64、一紧压轮65、一第一注胶枪66、一环形驱动轮67、一齿形驱动轮68、及一第二注胶枪69,下成形压轮61及上成形压轮62表面均为波浪状且相啮合,上胶轮63设在上成形压轮62一侧,前驱动轮64与紧压轮65相邻,紧压轮65与上成形压轮62相邻,第一注胶枪66设在紧压轮65与上成形压轮62相邻处,环形驱动轮67与齿形驱动轮68相邻,齿形驱动轮68表面为波浪状,第二注胶枪69设在齿形驱动轮68的一侧。Please refer to Fig. 5 and shown in Fig. 1 and Fig. 2, the corrugated composite core material of the present utility model is to cooperate forming equipment to make, and comprising two
本实用新型成形时,首先成形波浪状分离材10及平面分离材,将波浪状分离材10及平面分离材20的卷筒状原料分别通过张力轮60送出,波浪状分离材10通过下成形压轮61先作预热再通过上成形压轮62将其成形为波浪状,加热将使得波浪状分离材10快速定形且不易回复,并成形出波浪状时在其波峰尖端处通过上胶轮63涂布轴向密封胶层30,此时平面分离材20通过驱动轮64及紧压轮65拉紧成形平面分离材20;When the utility model is formed, the wave-shaped separating
再将波浪状分离材10通过上成形压轮62后,第一注胶枪66在波浪状分离材10的第一侧面101的第一端103处涂布第一道端面密封胶层40,平面分离材20通过紧压轮65后与已涂布端面密封胶层40及轴向密封胶层30的波浪状分离材10相贴合,并通过紧压轮65将结合后的波浪状分离材10及平面分离材20继续送出,紧压轮65可提供冷却功能以使端面密封胶层40及轴向密封胶层30快速冷却,则可定形且不易任意逸散,达到均匀涂布的作用;After the
接着使结合后的波浪状分离材10与平面分离材20受环形驱动轮67带动并通过齿形驱动轮68,齿形驱动轮68与波浪状分离材10相啮合以继续向前带动,接着通过第二注胶枪69在波浪状分离材10的第二侧面102的第二端104处涂布第二道端面密封胶层40;Then make the combined wave-shaped separating
最后将涂布后且已结合的波浪状分离材10及平面分离材20加以卷曲,通过第二道端面密封胶层40使得卷曲后各波浪状分离材10再与相邻的平面分离材20加以粘固,而获得筒形成品。Finally, the coated and combined wave-
因此,当脏污流体由芯材100其中一侧的其中一端流入时,由于波浪状分离材10两侧所涂布的端面密封胶层40位于相异端,故脏污流体流至另一端将遭遇端面密封胶层40而无法排出,再配合轴向密封胶层30的设置,则迫使脏污流体必须通过波浪状分离材10而到达另一侧,再由另一侧的端部排出,又轴向密封胶层30提高波浪状分离材10与平面分离材20间的结合强度,可确保两者不会相对剥离,故可确实达到分离悬浮污染物的效果。Therefore, when the dirty fluid flows in from one end of one side of the
以上所述仅是本实用新型的优选实施例而已,并非对本实用新型做任何形式上的限制,虽然本实用新型已以优选实施例披露如上,然而并非用以限定本实用新型,任何本领域的技术人员,在不脱离本实用新型技术方案的范围内,应当可以利用上述揭示的技术内容作出些许改变或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above descriptions are only preferred embodiments of the present utility model, and do not limit the utility model in any form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Anyone in the field Skilled persons, within the scope of the technical solution of the utility model, should be able to use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes. The technical essence of the utility model makes any simple modifications, equivalent changes and modifications to the above embodiments, all still belong to the scope of the technical solution of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104815488A (en) * | 2015-04-09 | 2015-08-05 | 淳靖股份有限公司 | Filter element and forming method thereof |
| CN105298697A (en) * | 2014-07-30 | 2016-02-03 | 淳靖股份有限公司 | Air filter |
| CN112502817A (en) * | 2021-01-19 | 2021-03-16 | 郑州精益达环保科技有限公司 | Metal sheet type urea mixing turbulence structure for post-treatment |
-
2013
- 2013-01-22 CN CN2013200367721U patent/CN203043736U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105298697A (en) * | 2014-07-30 | 2016-02-03 | 淳靖股份有限公司 | Air filter |
| CN105298697B (en) * | 2014-07-30 | 2017-09-19 | 淳靖股份有限公司 | Air filter |
| CN104815488A (en) * | 2015-04-09 | 2015-08-05 | 淳靖股份有限公司 | Filter element and forming method thereof |
| CN104815488B (en) * | 2015-04-09 | 2016-08-17 | 淳靖股份有限公司 | Filter element and forming method thereof |
| US10124567B2 (en) | 2015-04-09 | 2018-11-13 | Pro-Pure Inc. | Filter cartridge and manufacturing method thereof |
| CN112502817A (en) * | 2021-01-19 | 2021-03-16 | 郑州精益达环保科技有限公司 | Metal sheet type urea mixing turbulence structure for post-treatment |
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