CN202684374U - Automatic slag clearing device for surfacing welding machine - Google Patents
Automatic slag clearing device for surfacing welding machine Download PDFInfo
- Publication number
- CN202684374U CN202684374U CN201220341349.8U CN201220341349U CN202684374U CN 202684374 U CN202684374 U CN 202684374U CN 201220341349 U CN201220341349 U CN 201220341349U CN 202684374 U CN202684374 U CN 202684374U
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- CN
- China
- Prior art keywords
- slag
- built
- scarfing cinder
- welder
- surfacing welding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000002893 slag Substances 0.000 title claims abstract description 50
- 238000003466 welding Methods 0.000 title abstract description 22
- 241001417527 Pempheridae Species 0.000 claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 239000002245 particle Substances 0.000 claims abstract description 15
- 230000001105 regulatory effect Effects 0.000 claims abstract 2
- 239000003818 cinder Substances 0.000 claims description 25
- 238000009413 insulation Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010408 sweeping Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 208000034189 Sclerosis Diseases 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008451 emotion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
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- Arc Welding In General (AREA)
Abstract
The utility model relates to an automatic slag clearing device for a surfacing welding machine. The automatic slag clearing device is characterized by comprising an elastic slag clearing knife for peeling off slag strips and automatically breaking the slag strips into a plurality of small short strip sections, a micro slag mark particle sweeper for sweeping slag strip marks and removing residual slag marks, a radial position regulator for changing the radial positions of the elastic slag clearing knife and the micro slag mark particle sweeper, and a peel-off angle regulator for changing the peel-off angle of the axis of the elastic slag clearing knife relative to the slag strips. The automatic slag clearing device can change the connecting mode of the automatic slag clearing device and a longitudinal feeding mechanism of the surfacing welding machine and the size of the mechanism according to the model and type of the revolving surfacing welding machine, so as to ensure the technical requirements during the surfacing welding; and the elastic slag clearing knife can be regulated in the radial direction and cutting angle relative to a surfacing welding steel roller, so as to satisfy the dimension, shape and structural change requirements of a special product. The automatic slag clearing device has a simple structure, long service life and low manufacturing cost, and is safer and more reliable to use.
Description
Technical field
The utility model relates to a kind of deslagging device, the slag automatic clearing apparatus in especially a kind of swinging built-up welder equipment.
Background technology
At present, in the metallurgy industry in the production of all kinds of iron and steel material shaped products, section bar and sheet material rolling, pinch, carry, support etc. finishes by various roller classes.Therefore can use a large amount of steel rollers in the production procedure, such as various conveying rollers, pinch roll, backing roll etc., these steel rollers are using certain time after date to wear and tear.When roll surface wearing is more serious, usually to carry out the roll surface reparation, in order to specification requirements such as the dimensional accuracy of recovering roller, the accuracy of form and position, surface roughness, working face hardness, make it again revert to the steel rider that satisfies job requirement, and the steel rider working surface of new system also need harden.One of technical way that current metallurgy industry improves roll surface hardness, prolong product service life namely is the built-up welding sclerosis of roll surface.
Traditional built-up welding sclerosis mode adopts the swinging built-up welder to finish the built-up welding of various steel roll surfaces.In the process of built-up welding roll surface, can produce continuously a large amount of welding slag slag bars, although most of welding slag slag bar can separate with parent in welding process, but small part fails to separate with parent, also needs the special messenger to clear up the remaining skim of steel rider outer surface with scuppit.There are a lot of drawbacks in the mode of this artificial scarfing cinder, mainly contains:
(1) staff's operating ambient temperature is higher, and condition of work is arduouser, and cleaning quality easily is subjected to staff's emotion influence, and these human factors directly affect surfacing quality and the fusion quality of the overlay cladding of product.
(2) process of roll surface built-up welding is carried out continuously, and the staff needs constantly to observe and cleaning welding slag vestige, and labour intensity is large, longevity of service.
(3) the high slagging-off expense that causes of labour cost is higher.
In order to overcome the drawback of Traditional Man scarfing cinder in the weld deposit process, a kind of device that can automatically remove the built-up welder slag just becomes the technical problem that those skilled in the art are badly in need of solving.
The utility model content
The technical problems to be solved in the utility model is: a kind of built-up welder slag automatic clearing apparatus is provided, in order to overcome the drawback of artificial scarfing cinder in the weld deposit process, improves surfacing quality and the fusion quality of the overlay cladding of product, effectively save the scarfing cinder expense.
The technical scheme that the utility model provides is: a kind of built-up welder slag automatic clearing apparatus is characterized in that: by be used for to the slag bar peel off and make slag bar automatic folding be broken into several segment billets elasticity scarfing cinder cutter, be used for that slag bar vestige is cleaned and remove with water little skim particle sweeper of residual skim, the radial position adjuster that is used for changing the radial position of described elasticity scarfing cinder cutter and described little skim particle sweeper, the axis that is used for changing described elasticity scarfing cinder cutter and form with respect to the peel angle adjuster of the peel angle of slag bar; Be connected by bolt between described elasticity scarfing cinder cutter, described little skim particle sweeper, described radial position adjuster, the described peel angle adjuster.
Further, described elasticity scarfing cinder cutter comprises heat-resisting special type cutter head, and there is the staggered floor sword described heat-resisting special type cutter head end.
Further, the front end of described little skim particle sweeper is equipped with primary steel wire tray wheel, and afterbody is with two pleurosternal arc thermal insulation boards.
Further, described radial position adjuster is provided with for the rotation handwheel of adjusting the position.
Further, the axis of the described elasticity scarfing cinder cutter that can regulate of described peel angle adjuster is 0 °-30 ° with respect to the scope of the peel angle of slag bar.
The beneficial effects of the utility model are:
(1) the utility model can change according to model, the type of swinging built-up welder and the connected mode of built-up welder longitudinal feed mechanism and the volume size of mechanism, guarantees the specification requirement of weld deposit process.
(2) elasticity scarfing cinder cutter of the present utility model relatively the built-up welding steel rider do and radially reach the corner cut adjustment, can satisfy the user to the demand of specific products size, shape and structural change.
(3) the utility model is simple in structure, and the life-span is long, and low cost of manufacture is used safer, reliable.
Description of drawings
Fig. 1 is the structural representation of the utility model when specifically using.
Fig. 2 is the structural representation of the elasticity scarfing cinder cutter among Fig. 1.
Fig. 3 is the structural representation of the little skim particle sweeper among Fig. 1.
Fig. 4 is the structural representation of the radial position adjuster among Fig. 1.
Fig. 5 is the structural representation of the peel angle adjuster among Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further elaborated.
As shown in Figure 1, this deslagging device is applied on the swinging built-up welder, for the slag slag bar on the steel rider (6) of removing built-up welding, it includes elasticity scarfing cinder cutter (1), little skim particle sweeper (2), radial position adjuster (3) and peel angle adjuster (4), is fixedly connected with by bolts and nuts each other.
During built-up welding, steel rider (6) is seated on the carriage wheel (7) of built-up welder, low speed rotation under the drive of variable-speed motor, reductor, automatic feeding head (9) and solder flux head (8) with built-up welder length feed column (5) motion, are finished the built-up welding of the hard layer of steel rider by operating mode.This deslagging device is fixed on bolted mode on the length feed column (5) of built-up welder, is synchronized with the movement with the length feed of built-up welder.At first utilize elasticity scarfing cinder cutter (1) with slag slag bar from the built-up welding steel roller faces peel off, pipe nipple fractures, then utilize little skim particle sweeper (2) that the built-up welding steel roller faces is cleaned with water and reach the working surface that can fuse again.Simultaneously, the axis of the radial position of radial position adjuster (3) and peel angle adjuster (4) adjustable elastic scarfing cinder cutter (1) and little skim particle sweeper (2) and elasticity scarfing cinder cutter (1) is with respect to the peel angle of slag bar.
As shown in Figure 2, elasticity scarfing cinder cutter (1) comprises the heat-resisting special type cutter head (10) that can satisfy the built-up welding staggered floor, be welded on the knife bar (11), but and link to each other with carriage release lever (12) that axial reciprocating moves, carriage release lever is connected in cover (13) with bolt and becomes one.Being provided with fixed axis (15) at the knife bar afterbody is connected with foundation bolt, between cover (13) and fixed axis (15), be designed with spring (14), like this when heat-resisting special type cutter head (10) when being subject to resistance knife bar can reach the purpose of peeling off the slag bar by automatic reciprocating play.The working face of heat-resisting special type cutter head (10) has 5 ° of level inclinations that the slag bar is fractureed automatically, at the bottom surface of knife bar and fixed flat planar (16) the sliding-contact rotational freedom with the restriction knife bar, thereby makes knife bar keep the traveling priority free degree.
As shown in Figure 3, little skim particle sweeper (2) front end is equipped with primary steel wire tray wheel (17), the mode that adopts round nut to compress is connected on the reciprocal axle (18), between sweeper main shaft (21) and reciprocal axle (18), be designed with spring (19), to realize the elasticity requirement of primary steel wire tray wheel (17).Micromotor (24) makes sweeper main shaft (21) obtain power through shaft joint (23) with the mode of flat key transmitting torque, the sideshake of sweeper main shaft (21) bearings at both ends (20) is adjusted by two round nuts (25), adopts O RunddichtringO sealing realization to the isolation of dust.In addition, afterbody designs with two pleurosternal arc thermal insulation boards (22), can effectively prevent the overheated work of micro machine.
As shown in Figure 4, radial position adjuster (3) comprises rotation handwheel (33), rotates this rotation handwheel (33) leading screw (32) that is installed on the fixed station (31) is rotated, and makes adjustment platform (28) do front and back adjustment under the effect of nut (29).After elasticity scarfing cinder cutter (1) end position is determined, locking nut (34) will be able to be adjusted platform (28) location with leading screw (32) locking and by nut (30).
As shown in Figure 5, in the peel angle adjuster (4), fixed station (31) can rotating shaft (35) centered by, rotate along the deep-slotted chip breaker on the Connection Block (36), lock with nut (37) after suitably when angle, can make elasticity scarfing cinder cutter (1) be in desirable operating position.
Built-up welder slag automatic clearing apparatus of the present utility model, simple in structure, easy to operate, long service life, cost is low, has very high practical value.
Claims (5)
1. built-up welder slag automatic clearing apparatus is characterized in that: by be used for to the slag bar peel off and make slag bar automatic folding be broken into several segment billets elasticity scarfing cinder cutter, be used for that slag bar vestige is cleaned and remove with water little skim particle sweeper of residual skim, the radial position adjuster that is used for changing the radial position of described elasticity scarfing cinder cutter and described little skim particle sweeper, the axis that is used for changing described elasticity scarfing cinder cutter and form with respect to the peel angle adjuster of the peel angle of slag bar; Be connected by bolt between described elasticity scarfing cinder cutter, described little skim particle sweeper, described radial position adjuster, the described peel angle adjuster.
2. a kind of built-up welder slag automatic clearing apparatus according to claim 1, it is characterized in that: described elasticity scarfing cinder cutter comprises heat-resisting special type cutter head, there is the staggered floor sword described heat-resisting special type cutter head end.
3. a kind of built-up welder slag automatic clearing apparatus according to claim 1 is characterized in that: the front end of described little skim particle sweeper is equipped with primary steel wire tray wheel, and afterbody is with two pleurosternal arc thermal insulation boards.
4. a kind of built-up welder slag automatic clearing apparatus according to claim 1 is characterized in that: described radial position adjuster is provided with for the rotation handwheel of adjusting the position.
5. a kind of built-up welder slag automatic clearing apparatus according to claim 1, it is characterized in that: the axis of the described elasticity scarfing cinder cutter that described peel angle adjuster can be regulated is 0 °-30 ° with respect to the scope of the peel angle of slag bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220341349.8U CN202684374U (en) | 2012-07-16 | 2012-07-16 | Automatic slag clearing device for surfacing welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220341349.8U CN202684374U (en) | 2012-07-16 | 2012-07-16 | Automatic slag clearing device for surfacing welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202684374U true CN202684374U (en) | 2013-01-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220341349.8U Expired - Fee Related CN202684374U (en) | 2012-07-16 | 2012-07-16 | Automatic slag clearing device for surfacing welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202684374U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103894355A (en) * | 2014-03-19 | 2014-07-02 | 来安县亨通橡塑制品有限公司 | Cleaning device for drum vulcanizer vulcanization drum |
| CN105308190A (en) * | 2013-01-31 | 2016-02-03 | 西门子能源公司 | Slag removal apparatus and method |
| CN105689940A (en) * | 2016-04-18 | 2016-06-22 | 句容五星机械制造有限公司 | Welding robot for reaction kettle |
| CN106391628A (en) * | 2016-12-13 | 2017-02-15 | 青岛中汽特种汽车有限公司 | Cleaning rod rotating device for cleaning car |
| CN107470850A (en) * | 2017-08-19 | 2017-12-15 | 安徽卓煌机械设备有限公司 | A kind of turning preheating surfacing integration surface repair system |
| CN108480771A (en) * | 2018-06-01 | 2018-09-04 | 武汉纳瑞格智能设备有限公司 | A kind of automatic slag removal machine based on hacksaw cutting principle |
| CN110340050A (en) * | 2019-06-28 | 2019-10-18 | 中广核工程有限公司 | It is a kind of for branch pipe weld seam Overlay built-up welding with weldering cleaning and welding bead apparatus for shaping |
| CN110977233A (en) * | 2020-01-08 | 2020-04-10 | 长治市三耐铸业有限公司 | Roller sleeve welding machine |
| CN111014984A (en) * | 2019-12-25 | 2020-04-17 | 中建科工集团有限公司 | Laser cutting machine bed-jig slag clearing device |
| CN117428301A (en) * | 2023-12-18 | 2024-01-23 | 安徽中源环保科技有限公司 | Slag removing device and method for welding gun of arc welding robot |
-
2012
- 2012-07-16 CN CN201220341349.8U patent/CN202684374U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105308190A (en) * | 2013-01-31 | 2016-02-03 | 西门子能源公司 | Slag removal apparatus and method |
| CN103894355B (en) * | 2014-03-19 | 2016-09-28 | 来安县亨通橡塑制品有限公司 | A kind of cleaning device of drum vulcanizer vulcanized drum |
| CN103894355A (en) * | 2014-03-19 | 2014-07-02 | 来安县亨通橡塑制品有限公司 | Cleaning device for drum vulcanizer vulcanization drum |
| CN105689940A (en) * | 2016-04-18 | 2016-06-22 | 句容五星机械制造有限公司 | Welding robot for reaction kettle |
| CN106391628A (en) * | 2016-12-13 | 2017-02-15 | 青岛中汽特种汽车有限公司 | Cleaning rod rotating device for cleaning car |
| CN107470850B (en) * | 2017-08-19 | 2019-05-31 | 湛江市粤凯石化设备配件有限公司 | A kind of turning preheating surfacing integration surface repair system |
| CN107470850A (en) * | 2017-08-19 | 2017-12-15 | 安徽卓煌机械设备有限公司 | A kind of turning preheating surfacing integration surface repair system |
| CN108480771A (en) * | 2018-06-01 | 2018-09-04 | 武汉纳瑞格智能设备有限公司 | A kind of automatic slag removal machine based on hacksaw cutting principle |
| CN110340050A (en) * | 2019-06-28 | 2019-10-18 | 中广核工程有限公司 | It is a kind of for branch pipe weld seam Overlay built-up welding with weldering cleaning and welding bead apparatus for shaping |
| CN111014984A (en) * | 2019-12-25 | 2020-04-17 | 中建科工集团有限公司 | Laser cutting machine bed-jig slag clearing device |
| CN110977233A (en) * | 2020-01-08 | 2020-04-10 | 长治市三耐铸业有限公司 | Roller sleeve welding machine |
| CN117428301A (en) * | 2023-12-18 | 2024-01-23 | 安徽中源环保科技有限公司 | Slag removing device and method for welding gun of arc welding robot |
| CN117428301B (en) * | 2023-12-18 | 2024-03-22 | 安徽中源环保科技有限公司 | Slag removing device and method for welding gun of arc welding robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130123 Termination date: 20190716 |