CN201730736U - Blade connecting piece structure of vertical-shaft wind-driven generator - Google Patents
Blade connecting piece structure of vertical-shaft wind-driven generator Download PDFInfo
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- CN201730736U CN201730736U CN2010202721172U CN201020272117U CN201730736U CN 201730736 U CN201730736 U CN 201730736U CN 2010202721172 U CN2010202721172 U CN 2010202721172U CN 201020272117 U CN201020272117 U CN 201020272117U CN 201730736 U CN201730736 U CN 201730736U
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- 239000002184 metal Substances 0.000 claims abstract description 50
- 239000000835 fiber Substances 0.000 claims abstract description 17
- 239000011159 matrix material Substances 0.000 claims abstract description 8
- 239000002131 composite material Substances 0.000 claims abstract description 6
- 239000011347 resin Substances 0.000 claims abstract description 6
- 229920005989 resin Polymers 0.000 claims abstract description 6
- 238000004804 winding Methods 0.000 claims abstract description 6
- 238000003466 welding Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims 2
- 238000005260 corrosion Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005452 bending Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
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- Y02E10/74—Wind turbines with rotation axis perpendicular to the wind direction
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Abstract
本实用新型涉及垂直轴风力发电机,尤其是一种提高垂直轴风力发电机使用寿命的叶片连接件结构。以金属板与叶片箍连接成一体作为基体,在所述金属板上设有若干供纤维穿设缠绕的通孔;基体外部包覆树脂和纤维的复合材料。采用本实用新型的连接件结构,大大提高了垂直轴风力发电机整体的使用寿命。本实用新型的结构将使运动部件的防腐效果大大提高,使寿命延长到20年以上。
The utility model relates to a vertical axis wind power generator, in particular to a blade connector structure for improving the service life of the vertical axis wind power generator. A metal plate and a blade hoop are connected together as a matrix, and a plurality of through holes for fiber threading and winding are arranged on the metal plate; the exterior of the matrix is covered with a composite material of resin and fiber. By adopting the connector structure of the utility model, the overall service life of the vertical axis wind power generator is greatly improved. The structure of the utility model will greatly improve the anti-corrosion effect of the moving parts and prolong the service life to more than 20 years.
Description
技术领域technical field
本实用新型涉及垂直轴风力发电机,尤其是一种提高垂直轴风力发电机使用寿命的叶片连接件结构。The utility model relates to a vertical axis wind power generator, in particular to a blade connector structure for improving the service life of the vertical axis wind power generator.
背景技术Background technique
垂直轴风力发电机的叶片和发电机通过支持翼进行连接,通常有两种方式,一种是支持翼1穿过叶片与叶片2直接连接的方式,如图1所示;另一种是采用箍3,将箍3套设在叶片2外部并固定,支持翼1和箍3连接的方式,如图2所示。第一种方式的结构简洁但需要叶片材料具有很高的抗剪切力特性,第二种方式的结构复杂,但对叶片材料的要求不高,只是对箍的材料和要求较高,也就是说需要制作箍的材料具有高的抗剪切力还需要具有高的抗弯矩、耐腐蚀性和抗老化特性。The blades of the vertical axis wind turbine and the generator are connected through the support wing, usually in two ways, one is that the
因玻璃钢具有优良的抗弯性、耐腐蚀性和耐候性,因此一般较大型风机叶片都由玻璃钢制成,但因玻璃钢的抗剪切力性能较差,因此较大型垂直轴风力发电机的叶片连接件结构都采用上述第二种方式,也就是支持翼与箍连接的方式。Because FRP has excellent bending resistance, corrosion resistance and weather resistance, generally larger fan blades are made of FRP, but due to the poor shear resistance of FRP, the blades of larger vertical axis wind turbines The connector structures all adopt the above-mentioned second mode, that is, the mode in which the support wing is connected to the hoop.
由于风机需承受在严苛户外环境下工作的要求,目前采用现有金属材料制成的支持翼,往往在支持翼和箍焊接连接的部分开裂或锈烛,从而影响了风机整体的使用寿命和外观、甚至于造成事故。现有结构的运动部件使用寿命一般只能达到5-10年。Because the fan needs to withstand the requirements of working in a harsh outdoor environment, the supporting wings made of existing metal materials are often cracked or rusted at the part of the welding connection between the supporting wing and the hoop, which affects the overall service life and quality of the fan. appearance, and even cause accidents. The service life of the moving parts of the existing structure generally can only reach 5-10 years.
实用新型内容Utility model content
为解决上述技术问题,现提出一种垂直轴风力发电机叶片连接件结构,是以金属板与叶片箍连接成一体作为基体,在所述金属板上设有若干供纤维穿设缠绕的通孔;基体外部包覆树脂和纤维的复合材料。In order to solve the above technical problems, a vertical axis wind turbine blade connector structure is now proposed, which is based on the connection of a metal plate and a blade hoop as a body, and a number of through holes for fibers to be threaded and wound are provided on the metal plate ; Composite material with resin and fiber coated on the outside of the matrix.
在上述叶片箍上设有若干供纤维穿设缠绕的通孔。使得包覆叶片箍的纤维通过叶片箍的通孔与金属板上的通孔互相缠绕,强化作为一体结构的金属板与叶片箍的强度。A plurality of through holes are provided on the above-mentioned blade hoop for the fibers to be threaded and wound. The fiber covering the blade hoop is intertwined with the through hole of the metal plate through the through hole of the blade hoop, thereby strengthening the strength of the metal plate and the blade hoop as an integral structure.
在上述叶片箍开设的通孔处固设有螺母,便于螺栓等固定件将叶片和叶片箍固定。Nuts are fixed at the through holes provided by the above-mentioned blade hoops, which are convenient for fixing parts such as bolts to fix the blades and the blade hoops.
金属板的形状呈机翼状,在金属板延水平方向设置加强筋,提高该金属板的抗弯性。The shape of the metal plate is in the shape of a wing, and reinforcing ribs are arranged along the horizontal direction of the metal plate to improve the bending resistance of the metal plate.
在上述金属板上开设的通孔处固设有螺母,便于纤维穿设缠绕,以提高强度和钢性。Nuts are fixed at the through-holes on the above-mentioned metal plate to facilitate fiber threading and winding, so as to improve strength and rigidity.
上述金属板与叶片箍连接成一体作为基体采用的是焊接。The above-mentioned metal plate and the blade hoop are connected into one body and used as the base body by welding.
上述金属板与叶片箍连接成一体,其连接夹角是45度~135度。The metal plate and the blade hoop are connected into one body, and the connection angle thereof is 45 degrees to 135 degrees.
上述金属板与叶片箍连接成一体,优选连接夹角是90度。The metal plate and the blade hoop are integrally connected, preferably at an included angle of 90 degrees.
上述基体外部包覆树脂和纤维的复合材料,是玻璃钢。The composite material of resin and fiber coated on the outside of the matrix is glass fiber reinforced plastic.
进一步的,为了减轻支持翼的重量并提高支持翼的抗弯性能,采用的玻璃钢是具有一定气动外形的中空玻璃钢,支持翼截面曲线由三组椭圆型曲线组合而成并满足样条曲线,中间部分厚度大、二边厚度递减。以减轻支持翼重量的同时保持支持翼的抗弯矩的能力并具有较小的空气阻力。Further, in order to reduce the weight of the support wing and improve the bending performance of the support wing, the FRP used is a hollow FRP with a certain aerodynamic shape. The section curve of the support wing is composed of three sets of elliptic curves and meets the spline curve. Part of the thickness is large, and the thickness of the two sides decreases. In order to reduce the weight of the support wing while maintaining the ability of the support wing to resist bending moments and have a small air resistance.
在上述金属板与垂直轴风力发电机中心轴之间通过金属构件连接,金属板和金属构件以螺栓固定。The metal plate is connected with the central shaft of the vertical axis wind power generator through a metal member, and the metal plate and the metal member are fixed by bolts.
采用本实用新型的连接件结构,大大提高了垂直轴风力发电机整体的使用寿命。本实用新型的结构将使运动部件的防腐效果大大提高,使寿命延长到20年以上。By adopting the connector structure of the utility model, the overall service life of the vertical axis wind power generator is greatly improved. The structure of the utility model will greatly improve the anti-corrosion effect of the moving parts and prolong the service life to more than 20 years.
附图说明Description of drawings
图1、现有垂直轴风力发电机支持翼与叶片直接连接的结构示意图;Fig. 1, the structural schematic diagram of the direct connection between the support wing of the existing vertical axis wind turbine and the blade;
图2现有垂直轴风力发电机支持翼与叶片箍连接的结构示意图;Fig. 2 is a structural schematic diagram of the connection between the support wing of the existing vertical axis wind turbine and the blade hoop;
图3本实用新型连接件结构的金属构件结构示意图;Fig. 3 is a schematic diagram of the metal member structure of the utility model connector structure;
图4叶片箍结构示意图;Fig. 4 Schematic diagram of blade hoop structure;
图5金属板结构示意图;Fig. 5 schematic diagram of metal plate structure;
图6金属构件(连接件)结构示意图;Fig. 6 Structural schematic diagram of metal components (connectors);
图7本实用新型连接件结构的示意图;Fig. 7 is a schematic diagram of the utility model connector structure;
图8本实用新型连接件结构的立体示意图。Fig. 8 is a three-dimensional schematic diagram of the connector structure of the utility model.
1-支持翼,2-叶片,3-叶片箍,4-金属板,5-金属构件(连接件),6-通孔,7-加强筋。1-support wing, 2-blade, 3-blade hoop, 4-metal plate, 5-metal member (connector), 6-through hole, 7-reinforcing rib.
具体实施方式Detailed ways
实施例1Example 1
如图3-8所示,一种垂直轴风力发电机叶片连接件结构,是以金属板4与叶片箍3连接成一体作为基体,在所述金属板4上设有若干供纤维穿设缠绕的通孔6;基体外部包覆树脂和纤维的复合材料。As shown in Figure 3-8, a vertical axis wind turbine blade connector structure is based on the connection of
在上述叶片箍上设有若干供纤维穿设缠绕的通孔6。使得包覆叶片箍3的纤维通过叶片箍的通孔6与金属板上的通孔6互相缠绕,强化作为一体结构的金属板与叶片箍的强度。A plurality of through holes 6 are provided on the above-mentioned blade hoop for fibers to be threaded and wound. The fiber covering the
在上述叶片箍3开设的通孔6处固设有螺母,便于螺栓等固定件将叶片和叶片箍固定。Nuts are fixed at the through holes 6 provided in the above-mentioned
金属板4的形状呈机翼状,在金属板4延水平方向设置加强筋7,提高该金属板的抗弯性。The shape of the
在上述金属板4上开设的通孔6处固设有螺母,便于纤维穿设缠绕,以提高强度和钢性。A nut is fixed at the through hole 6 provided on the
上述金属板4与叶片箍3连接成一体作为基体采用的是焊接。The above-mentioned
上述金属板与叶片箍连接成一体,其连接夹角是45度。The metal plate and the blade hoop are connected into one body, and the connection angle thereof is 45 degrees.
上述基体外部包覆树脂和纤维的复合材料,是玻璃钢。The composite material of resin and fiber coated on the outside of the matrix is glass fiber reinforced plastic.
进一步的,为了减轻支持翼的重量并提高支持翼的抗弯性能,采用的玻璃钢是具有一定气动外形的中空玻璃钢,支持翼截面曲线由三组椭圆型曲线组合而成并满足样条曲线,中间部分厚度大、二边厚度递减。以减轻支持翼重量的同时保持支持翼的抗弯矩的能力并具有较小的空气阻力。Further, in order to reduce the weight of the support wing and improve the bending performance of the support wing, the FRP used is a hollow FRP with a certain aerodynamic shape. The section curve of the support wing is composed of three sets of elliptic curves and meets the spline curve. Part of the thickness is large, and the thickness of the two sides decreases. In order to reduce the weight of the support wing while maintaining the ability of the support wing to resist bending moments and have a small air resistance.
在上述金属板与垂直轴风力发电机中心轴之间通过金属构件(连接件)连接,金属板和金属构件(连接件)以螺栓固定。The metal plate and the central shaft of the vertical axis wind power generator are connected through a metal member (connector), and the metal plate and the metal member (connector) are fixed by bolts.
本实用新型的结构将使运动部件的防腐效果大大提高,使寿命延长到20年以上。The structure of the utility model will greatly improve the anti-corrosion effect of the moving parts and prolong the service life to more than 20 years.
实施例2Example 2
上述金属板与叶片箍连接成一体,连接夹角是90度。其余与实施例1相同。The metal plate and the blade hoop are connected into one body, and the connection angle is 90 degrees. All the other are identical with
实施例3Example 3
上述金属板与叶片箍连接成一体,连接夹角是135度。其余与实施例1相同。The metal plate and the blade hoop are connected into one body, and the connection angle is 135 degrees. All the other are identical with
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010202721172U CN201730736U (en) | 2010-07-27 | 2010-07-27 | Blade connecting piece structure of vertical-shaft wind-driven generator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202721172U CN201730736U (en) | 2010-07-27 | 2010-07-27 | Blade connecting piece structure of vertical-shaft wind-driven generator |
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| CN201730736U true CN201730736U (en) | 2011-02-02 |
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| CN2010202721172U Expired - Fee Related CN201730736U (en) | 2010-07-27 | 2010-07-27 | Blade connecting piece structure of vertical-shaft wind-driven generator |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102588208A (en) * | 2011-12-22 | 2012-07-18 | 上海大学 | Tapered blade of wind power generator with perpendicular shaft |
| WO2014067125A1 (en) * | 2012-11-02 | 2014-05-08 | 广飞科技股份有限公司 | Blade and wind-driven generator |
| CN104806445A (en) * | 2015-05-13 | 2015-07-29 | 中国科学院工程热物理研究所 | Connecting method of blade and bracket for H-shaped vertical-shaft wind turbine |
-
2010
- 2010-07-27 CN CN2010202721172U patent/CN201730736U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102588208A (en) * | 2011-12-22 | 2012-07-18 | 上海大学 | Tapered blade of wind power generator with perpendicular shaft |
| WO2014067125A1 (en) * | 2012-11-02 | 2014-05-08 | 广飞科技股份有限公司 | Blade and wind-driven generator |
| CN104806445A (en) * | 2015-05-13 | 2015-07-29 | 中国科学院工程热物理研究所 | Connecting method of blade and bracket for H-shaped vertical-shaft wind turbine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110202 Termination date: 20160727 |