CN201437098U - Oil-cooled turntable high-gradient magnetic separator magnetic system - Google Patents
Oil-cooled turntable high-gradient magnetic separator magnetic system Download PDFInfo
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- CN201437098U CN201437098U CN200920305485XU CN200920305485U CN201437098U CN 201437098 U CN201437098 U CN 201437098U CN 200920305485X U CN200920305485X U CN 200920305485XU CN 200920305485 U CN200920305485 U CN 200920305485U CN 201437098 U CN201437098 U CN 201437098U
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- 239000006148 magnetic separator Substances 0.000 title claims abstract description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 21
- 230000005284 excitation Effects 0.000 claims abstract description 20
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052742 iron Inorganic materials 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 7
- 239000011707 mineral Substances 0.000 abstract description 7
- 238000000926 separation method Methods 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000007885 magnetic separation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
一种油冷式转盘高梯度磁选机磁系,包括励磁线圈、铁芯、上下磁极头、上下磁轭和油循环冷却装置;所述的铁芯为纯铁方形铁芯,铁芯垂直设置,铁芯上下端面分别与上下磁轭的一端相连,上下磁轭的另一端分别与相对的上、下磁极头相连,上下磁极头之间留有分选转盘通过的气隙,铁芯、上下磁轭和上下磁极头构成一“C型”磁系;所述的励磁线圈安装在一个中心开有方形孔的全密封的油箱内,磁系的铁芯穿过方形孔与上下磁轭相连,油箱通过油管道与油循环冷却装置相连;所述磁系的励磁线圈用铝扁线绕制。该磁系磁系制作工艺简单、励磁功率小、耗能低,电控柜造价低,磁场稳定、分选效果好,可实现连续式选矿。
A magnetic system of an oil-cooled turntable high-gradient magnetic separator includes an excitation coil, an iron core, upper and lower magnetic pole heads, upper and lower magnetic yokes, and an oil circulation cooling device; the iron core is a pure iron square iron core, the iron core is vertically arranged, the upper and lower end faces of the iron core are respectively connected to one end of the upper and lower magnetic yokes, the other ends of the upper and lower magnetic yokes are respectively connected to the upper and lower magnetic pole heads, and an air gap is left between the upper and lower magnetic pole heads for the separation turntable to pass through, and the iron core, the upper and lower magnetic yokes and the upper and lower magnetic pole heads constitute a "C-type" magnetic system; the excitation coil is installed in a fully sealed oil tank with a square hole in the center, the iron core of the magnetic system passes through the square hole and is connected to the upper and lower magnetic yokes, and the oil tank is connected to the oil circulation cooling device through an oil pipeline; the excitation coil of the magnetic system is wound with aluminum flat wire. The magnetic system has a simple manufacturing process, small excitation power, low energy consumption, low cost of electric control cabinet, stable magnetic field, good separation effect, and can realize continuous mineral separation.
Description
【技术领域】【Technical field】
本实用新型涉及一种金属矿物磁选设备的构件,特别是一种油冷式转盘高梯度磁选机磁系。The utility model relates to a component of metal mineral magnetic separation equipment, in particular to a magnetic system of an oil-cooled turntable high-gradient magnetic separation machine.
【背景技术】【Background technique】
目前国内一般的磁选机只能选别粒度为+200目(0.074mm)以上的矿物,对现有的大量微细粒、弱磁性矿物无法分选,能选别这类矿物的高梯度磁选机一般多为无铁芯磁系,无铁芯磁系的磁选机其分选区处于线圈的中心,分选盒的移进移出不方便,因而不容易实现连续选矿。有的磁选机采用马鞍形线圈,分选环从马鞍形线圈下通过,虽然解决了连续选矿的问题,但此类磁选机存在以下不足:其励磁线圈采用空心方形软紫铜管绕成,并将线圈外形弯成马鞍形状,分选转盘从马鞍线圈中穿过,线圈通以大电流,紫铜管内通入循环冷水散热,外部用厚铁板包裹防止漏磁,由于励磁功率大,故能耗大,而且此种制作方法耗材、工艺复杂、制作难度大、成本高,为了冷却需要浪费大量的水资源。At present, the general domestic magnetic separator can only select minerals with a particle size of +200 mesh (0.074mm), and cannot separate a large number of fine-grained and weakly magnetic minerals. High-gradient magnetic separation that can select such minerals Generally, most machines are ironless magnetic separators. The separation area of ironless magnetic separators is located in the center of the coil. It is inconvenient to move the separation box in and out, so it is not easy to realize continuous mineral separation. Some magnetic separators use saddle-shaped coils, and the sorting ring passes under the saddle-shaped coils. Although the problem of continuous mineral separation has been solved, this type of magnetic separator has the following disadvantages: the excitation coil is wound by a hollow square soft copper tube. , and bend the coil shape into a saddle shape, the sorting turntable passes through the saddle coil, the coil is passed through a large current, and the copper tube is fed with circulating cold water to dissipate heat, and the outside is wrapped with a thick iron plate to prevent magnetic flux leakage. The energy consumption is large, and this kind of production method consumes materials, the process is complicated, the production is difficult, and the cost is high, and a large amount of water resources need to be wasted for cooling.
【实用新型内容】【Content of utility model】
本实用新型要解决的技术问题是提供一种结构简单、制作方便、能耗低、冷却效果好的一种油冷式转盘高梯度磁选机磁系,以克服上述已有技术存在的不足。The technical problem to be solved by the utility model is to provide a magnetic system of an oil-cooled turntable high-gradient magnetic separator with simple structure, convenient manufacture, low energy consumption and good cooling effect, so as to overcome the shortcomings of the above-mentioned prior art.
解决上述问题的的技术方案是:一种油冷式转盘高梯度磁选机磁系,包括励磁线圈、铁芯、上下磁轭和上下磁极头,所述的铁芯为纯铁方形铁芯,铁芯垂直设置,铁芯上下端面分别与上下磁轭的一端相连,上下磁轭的另一端分别与相对的上、下磁极头相连,上下磁极头之间留有分选转盘通过的气隙,铁芯、上下磁轭和上下磁极头构成一“C型”磁系;所述的励磁线圈安装在一个中心开有方形孔的全密封的油箱内,磁系的铁芯穿过油箱的方形孔与上下磁轭相连,油箱内装有变压器油,油箱通过管道与油循环冷却装置相连通。The technical solution to the above problems is: a magnetic system of an oil-cooled turntable high-gradient magnetic separator, including an excitation coil, an iron core, an upper and lower magnetic yoke, and an upper and lower magnetic pole head. The iron core is a square iron core of pure iron. The iron core is vertically arranged, the upper and lower ends of the iron core are respectively connected to one end of the upper and lower magnetic yokes, and the other ends of the upper and lower magnetic yokes are respectively connected to the opposite upper and lower magnetic pole heads, and there is an air gap for the sorting turntable to pass between the upper and lower magnetic pole heads. The iron core, the upper and lower yokes and the upper and lower magnetic pole heads constitute a "C-shaped" magnetic system; the excitation coil is installed in a fully sealed oil tank with a square hole in the center, and the iron core of the magnetic system passes through the square hole of the oil tank Connected with the upper and lower yokes, the oil tank is filled with transformer oil, and the oil tank is connected with the oil circulation cooling device through pipelines.
其进一步的技术方案是:所述的油循环冷却装置包括油水冷却器和冷却塔,所述的油水冷却器主要由螺旋式换热器、管道油泵和调节阀构成,油箱通过出油管和进油管与螺旋式换热器相连通,螺旋式换热器通过出水管和进水管与冷却塔相连通。Its further technical solution is: the oil circulation cooling device includes an oil-water cooler and a cooling tower, the oil-water cooler is mainly composed of a spiral heat exchanger, a pipeline oil pump and a regulating valve, and the oil tank passes through the oil outlet pipe and the oil inlet pipe It is connected with the spiral heat exchanger, and the spiral heat exchanger is connected with the cooling tower through the water outlet pipe and the water inlet pipe.
其更进一步的技术方案是:所述磁系的励磁线圈用铝扁线绕制。Its further technical solution is: the excitation coil of the magnetic system is wound with aluminum flat wire.
由于采取上述结构,本实用新型之油冷式转盘高梯度磁选机磁系具有以下有益效果:Due to the above-mentioned structure, the magnetic system of the oil-cooled turntable high-gradient magnetic separator of the utility model has the following beneficial effects:
1、本实用新型之油冷式转盘高梯度磁选机磁系、通过上下磁轭将分选区移至线圈外,有利于实现连续生产,其励磁线圈用铝扁线绕制,线圈的绕制工艺简单,材料成本低、励磁电流小、励磁功率小,故能耗低、电控柜及磁系的造价低。1. The magnetic system of the oil-cooled turntable high-gradient magnetic separator of this utility model moves the sorting area to the outside of the coil through the upper and lower yokes, which is beneficial to realize continuous production. The excitation coil is wound with aluminum flat wire, and the winding of the coil is The process is simple, the material cost is low, the excitation current is small, and the excitation power is small, so the energy consumption is low, and the cost of the electric control cabinet and the magnetic system is low.
2、由于励磁线圈安装在油箱中,整个线圈浸在可循环流动冷却的变压器油之中,使线圈始终保持适宜的温度,使磁系的磁场稳定、分选效果好,而且可节约大量水资源。2. Since the excitation coil is installed in the oil tank, the whole coil is immersed in the circulating cooling transformer oil, so that the coil can always maintain a suitable temperature, so that the magnetic field of the magnetic system is stable, the sorting effect is good, and it can save a lot of water resources .
下面结合附图和实施例对本实用新型之油冷式转盘高梯度磁选机磁系的技术特征作进一步说明:The technical features of the magnetic system of the oil-cooled turntable high-gradient magnetic separator of the present invention will be further described in conjunction with the accompanying drawings and embodiments:
【附图说明】【Description of drawings】
图1:本实用新型之油冷式转盘高梯度磁选机磁系结构示意图;Figure 1: Schematic diagram of the magnetic system structure of the oil-cooled turntable high-gradient magnetic separator of the utility model;
图中:磁系A(带分选转盘D),油水冷却器B,冷却塔E;In the figure: magnetic system A (with sorting turntable D), oil-water cooler B, cooling tower E;
1-机架,2-下磁轭,3-下磁极头,4-上磁极头,5-上磁轭,6-铁芯,7-励磁线圈,1-frame, 2-lower yoke, 3-lower magnetic pole head, 4-upper magnetic pole head, 5-upper magnetic yoke, 6-iron core, 7-excitation coil,
8-油箱,91-螺旋式换热器的进油管,92-螺旋式换热器的出油管,10-调节阀,11-螺旋式换热器,12-加压水泵,131-出水管,132-进水管,14-管道油泵。8-oil tank, 91-oil inlet pipe of spiral heat exchanger, 92-oil outlet pipe of spiral heat exchanger, 10-regulating valve, 11-spiral heat exchanger, 12-pressurized water pump, 131-outlet pipe, 132-water inlet pipe, 14-pipeline oil pump.
【具体实施方式】【Detailed ways】
一种油冷式转盘高梯度磁选机磁系,包括励由磁线圈、铁芯、上下磁轭、上下磁极头和油循环冷却装置,所述的铁芯6为纯铁方形铁芯,铁芯垂直设置,铁芯上下端面分别与上磁轭5和下磁轭2的一端相连,上下磁轭的另一端分别与相对的上磁极头4和下磁极头3相连,上下磁极头之间留有分选转盘通过的气隙,铁芯、上下磁轭和上下磁极头构成一“C型”磁系;所述的励磁线圈7安装在一个中心开有方形孔的全密封的油箱8内,磁系的铁芯6穿过方形孔与上下磁轭相连,油箱内装有变压器油,油箱通过油管道与油循环冷却装置相连通,油箱8上安装有用于引出励磁线圈接线的绝缘瓷瓶。A magnetic system of an oil-cooled turntable high-gradient magnetic separator, including an excitation coil, an iron core, an upper and lower yoke, an upper and lower magnetic pole head, and an oil circulation cooling device. The
所述的油循环冷却装置包括油水冷却器B和冷却塔E,所述的油水冷却器主要由螺旋式换热器11、管道油泵14和调节阀10构成;油箱8通过螺旋式换热器的进油管91和出油管92与螺旋式换热器11相连通,螺旋式换热器11的出水管131和进水管132与冷却塔D相连通。The oil circulation cooling device includes an oil-water cooler B and a cooling tower E. The oil-water cooler is mainly composed of a
所述螺旋式换热器11与冷却塔D连通的进水管132上安装有加压水泵12。A pressurized
所述磁系的励磁线圈7用铝扁线绕制。The
上述实施例为较佳的实施方式,但本实用新型的技术方案并不限于上述实施例,作为上述实施例的变换:所述磁系的励磁线圈也可用铜扁线绕制,但成本比铝扁线高。The above-mentioned embodiment is a preferred implementation mode, but the technical solution of the present utility model is not limited to the above-mentioned embodiment, as the conversion of the above-mentioned embodiment: the excitation coil of the magnetic system can also be wound with copper flat wire, but the cost is lower than that of aluminum Flat line high.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102154687A (en) * | 2011-05-04 | 2011-08-17 | 杭州慧翔电液技术开发有限公司 | Hook-type electromagnetic field device of full-diameter single crystal furnace |
| CN102205272A (en) * | 2011-05-09 | 2011-10-05 | 抚顺隆基电磁科技有限公司 | Modularized magnetic selecting device |
| CN102489398A (en) * | 2011-12-21 | 2012-06-13 | 昆明理工大学 | Magnetic matrix used for high silicon cold rolling prism-shaped rod type magnet separator |
| WO2013023416A1 (en) * | 2011-08-15 | 2013-02-21 | 山东华特磁电科技股份有限公司 | Vertical ring high gradient magnetic separator |
| CN103394409A (en) * | 2013-08-08 | 2013-11-20 | 淄博唯能机电科技有限公司 | Opposite-pole type high-gradient magnetic separator having welding-free medium box |
| CN103586126A (en) * | 2013-11-05 | 2014-02-19 | 合肥工业大学 | Magnetic trap for capturing magnetic impurities in high-temperature liquid metal coolant |
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2009
- 2009-07-01 CN CN200920305485XU patent/CN201437098U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102154687A (en) * | 2011-05-04 | 2011-08-17 | 杭州慧翔电液技术开发有限公司 | Hook-type electromagnetic field device of full-diameter single crystal furnace |
| CN102205272A (en) * | 2011-05-09 | 2011-10-05 | 抚顺隆基电磁科技有限公司 | Modularized magnetic selecting device |
| WO2013023416A1 (en) * | 2011-08-15 | 2013-02-21 | 山东华特磁电科技股份有限公司 | Vertical ring high gradient magnetic separator |
| CN102489398A (en) * | 2011-12-21 | 2012-06-13 | 昆明理工大学 | Magnetic matrix used for high silicon cold rolling prism-shaped rod type magnet separator |
| CN103394409A (en) * | 2013-08-08 | 2013-11-20 | 淄博唯能机电科技有限公司 | Opposite-pole type high-gradient magnetic separator having welding-free medium box |
| CN103394409B (en) * | 2013-08-08 | 2015-11-25 | 山东唯能节能科技有限公司 | Exempt from welding medium box to pole formula high gradient magnetic separator |
| CN103586126A (en) * | 2013-11-05 | 2014-02-19 | 合肥工业大学 | Magnetic trap for capturing magnetic impurities in high-temperature liquid metal coolant |
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