CN201370784Y - Microwave Sterilization Device for Chinese Herbal Pieces and Crushed Materials - Google Patents
Microwave Sterilization Device for Chinese Herbal Pieces and Crushed Materials Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 102
- 230000001954 sterilising effect Effects 0.000 title claims abstract description 82
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 61
- 239000003814 drug Substances 0.000 claims abstract description 38
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- 238000001035 drying Methods 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 13
- 238000000605 extraction Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 6
- 241000411851 herbal medicine Species 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 239000004480 active ingredient Substances 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229940079593 drug Drugs 0.000 description 2
- 229940126680 traditional chinese medicines Drugs 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
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- 238000011031 large-scale manufacturing process Methods 0.000 description 1
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- 238000002791 soaking Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
本实用新型公开了一种中药饮片及粉碎料微波灭菌装置,属于微波灭菌技术领域,其技术要点包括机架,在机架上设有微波灭菌隧道和物料输送机构,其中,所述的微波灭菌隧道前部还设有加湿装置;本实用新型结构简单、安装方便、成本低、灭菌效果好,用于大批量中药材粉碎料的灭菌处理。
The utility model discloses a microwave sterilizing device for decoction pieces of traditional Chinese medicine and pulverized material, which belongs to the technical field of microwave sterilization. There is also a humidifying device at the front of the microwave sterilization tunnel; the utility model has the advantages of simple structure, convenient installation, low cost and good sterilization effect, and is used for the sterilization treatment of large quantities of pulverized Chinese medicinal materials.
Description
技术领域 technical field
本实用新型涉及一种对中药材的灭菌装置,尤其涉及一种中药饮片及粉碎料微波灭菌装置。The utility model relates to a sterilizing device for Chinese medicinal materials, in particular to a microwave sterilizing device for decoction pieces of traditional Chinese medicine and pulverized materials.
背景技术 Background technique
自从1978年国家颁布了《药品卫生标准》之后,中药灭菌问题是所有的中成药生产企业,特别是大量用药材直接粉碎进行制剂的中成药生产企业都必须面对的问题。在中药生产的整个过程中,引起微生物污染的渠道主要有以下两方面:①所使用的主要原材料—中药材在种植、收采、干燥、储存、炮制过程中会造成污染;②中药材的粉碎加工过程带来的污染。Since the state promulgated the "Pharmaceutical Hygienic Standards" in 1978, the problem of sterilization of traditional Chinese medicines has been a problem that all Chinese patent medicine manufacturers, especially those that use a large amount of raw materials for direct crushing and preparation, must face the problem. In the whole process of traditional Chinese medicine production, the channels that cause microbial contamination mainly include the following two aspects: ①The main raw materials used—Chinese herbal medicines will cause pollution during the process of planting, harvesting, drying, storage, and processing; ②The crushing of Chinese herbal medicines Pollution from processing.
现有的应用于中药生产过程的灭菌方法有以下几种:①湿热蒸汽灭菌;②微波灭菌;③Co60辐照灭菌。(其他两种灭菌方法:环氧乙烷灭菌和臭氧灭菌方法,由于无法用于中药的大规模生产,所以很少应用。)以上的三种目前普遍应用于中药生产中灭菌方法,都存在着各自的弊端或者不完善之处,最终影响到中成药产品质量的稳定、药品生产GMP规范的严格实施以及节能降耗等问题:①湿热蒸汽灭菌法可用于原料药材的灭菌,效果较好,但对于中药材中的有效成分,特别是挥发性成分和热敏感成分的影响尤为突出,另外湿热灭菌法用于大量的中药梆灭菌时,能耗大;②普通微波灭菌法用于药材的灭菌效果差,不同形态的药材吸收微波能的程度不同,导致灭菌均匀性差。微波用于制剂后的最终灭菌有一定效果,但按照药品生产的GMP规范要求,药材粉碎、制剂过程都要求在洁净厂房内进行,如果药材本身没有经过灭菌就进入洁净车间内进行加工,会影响GMP厂房的规范运行。③Co60辐照灭菌对于各种形态的物料灭菌效果都比较好,但Co60辐照灭菌同样会对中药中的众多成分造成破坏。因此很有必要寻求一种新的中药灭菌方法,既对够有效灭菌,又能最大程度地保留中药的成分,提高中药的产品质量和疗效,又符合GMP规范的要求。The existing sterilization methods used in the production process of traditional Chinese medicine are as follows: ① damp heat steam sterilization; ② microwave sterilization; ③ Co 60 irradiation sterilization. (The other two sterilization methods: ethylene oxide sterilization and ozone sterilization are rarely used because they cannot be used in the large-scale production of traditional Chinese medicine.) The above three methods are currently widely used in the production of traditional Chinese medicine. , all have their own disadvantages or imperfections, which will ultimately affect the stability of Chinese patent medicine product quality, the strict implementation of drug production GMP regulations, energy saving and consumption reduction and other issues: ①Moist heat steam sterilization can be used to sterilize raw materials , the effect is better, but the effect on the active ingredients in Chinese medicinal materials, especially the volatile ingredients and heat-sensitive ingredients is particularly prominent. In addition, when the moist heat sterilization method is used to sterilize a large number of traditional Chinese medicines, the energy consumption is large; ② Ordinary microwave The sterilization method used for medicinal materials has a poor sterilization effect, and different forms of medicinal materials absorb microwave energy differently, resulting in poor sterilization uniformity. The use of microwaves in the final sterilization of preparations has certain effects, but according to the requirements of the GMP standard for drug production, the crushing of medicinal materials and the preparation process are required to be carried out in clean workshops. If the medicinal materials themselves are not sterilized, they enter the clean workshop for processing It will affect the standard operation of GMP workshop. ③ Co 60 irradiation sterilization has a better sterilization effect on various forms of materials, but Co 60 irradiation sterilization will also cause damage to many components in traditional Chinese medicine. Therefore, it is very necessary to seek a new method of sterilization of traditional Chinese medicine, which can effectively sterilize the Chinese medicine, retain the ingredients of the traditional Chinese medicine to the greatest extent, improve the product quality and curative effect of the traditional Chinese medicine, and meet the requirements of the GMP standard.
实用新型内容Utility model content
本实用新型的目的在于提供一种结构简单,灭菌效果好,对药材有效成份破坏小的一种中药饮片及粉碎微波灭菌装置。The purpose of the utility model is to provide a kind of traditional Chinese medicine decoction pieces and crushing microwave sterilizing device with simple structure, good sterilization effect and little damage to the active ingredients of medicinal materials.
本实用新型的技术方案是这样实现的:一种中药饮片及粉碎料微波灭菌装置,包括机架,在机架上设有微波灭菌隧道和物料输送机构,其中,所述的微波灭菌隧道前部还设有加湿装置。The technical scheme of the utility model is achieved in the following way: a microwave sterilization device for Chinese herbal medicine pieces and pulverized materials, including a frame, on which a microwave sterilization tunnel and a material conveying mechanism are arranged, wherein the microwave sterilization There is also a humidification device at the front of the tunnel.
上述的中药饮片及粉碎料微波灭菌装置,其中:所述的中药饮片及粉碎料微波灭菌装置,其特征在于:所述的加湿装置是在微波灭菌隧道前部的机架上设置有酒水机构,通过洒水机构的物料输送机构沿输送方向上依次分为上输送层和下输送层,物料从上输送层翻转到下输送层上,在上输送层尾部的后面设置有物料整理轮。The above-mentioned microwave sterilization device for decoction pieces of Chinese medicine and pulverized material, wherein: the microwave sterilizer for decoction pieces of Chinese medicine and pulverized material is characterized in that: the humidifying device is set on the frame at the front of the microwave sterilization tunnel The wine mechanism, through the material conveying mechanism of the sprinkler mechanism, is divided into an upper conveying layer and a lower conveying layer in sequence along the conveying direction, and the material is turned over from the upper conveying layer to the lower conveying layer, and a material finishing wheel is arranged behind the tail of the upper conveying layer.
上述的中药饮片及粉碎料微波灭菌装置,其中:所述的加湿装置包括设置在机架上的壳体和设置在壳体上至少一个饱和水蒸汽入口和至少一个抽气口。In the microwave sterilizing device for decoction pieces of traditional Chinese medicine and pulverized material, the humidifying device includes a casing arranged on a frame, and at least one saturated water vapor inlet and at least one air suction port arranged on the casing.
上述的中药饮片及粉碎料微波灭菌装置,其中:所述的加湿装置还包括设置在壳体上的水蒸气循环装置。In the microwave sterilizing device for decoction pieces of traditional Chinese medicine and pulverized material, the humidifying device further includes a water vapor circulation device arranged on the casing.
上述的中药饮片及粉碎料微波灭菌装置,其中:所述的加湿装置为设置在机架上的水槽,物料输送机构携带物料通过该水槽后进入微波灭菌隧道。The above microwave sterilizing device for decoction pieces of traditional Chinese medicine and pulverized material, wherein: the humidifying device is a water tank installed on the frame, and the material conveying mechanism carries the material through the water tank and then enters the microwave sterilization tunnel.
上述的中药饮片及粉碎料微波灭菌装置,其中:所述的物料输送机构在水槽部分是由上输送网和下输送网共同组成。In the microwave sterilizing device for decoction pieces of traditional Chinese medicine and pulverized material, the material conveying mechanism is composed of an upper conveying net and a lower conveying net in the water tank.
上述的中药饮片及粉碎料微波灭菌装置,其中:所述的微波灭菌隧道后部还设置有烘干装置,物料经物料输送机构依次通过加湿装置、微波灭菌隧道和烘干装置。The above-mentioned microwave sterilization device for decoction pieces of traditional Chinese medicine and pulverized material, wherein: a drying device is provided at the rear of the microwave sterilization tunnel, and the material passes through the humidifying device, the microwave sterilization tunnel and the drying device sequentially through the material conveying mechanism.
上述的中药饮片及粉碎料微波灭菌装置,其中:所述的加湿装置前部的机架上还设置有进料贮槽,进料贮槽的出料口位于物料输送机构上方。The above-mentioned microwave sterilizing device for decoction pieces of traditional Chinese medicine and pulverized material, wherein: the frame at the front of the humidification device is also provided with a feeding storage tank, and the outlet of the feeding storage tank is located above the material conveying mechanism.
上述的中药饮片及粉碎料微波灭菌装置,其中:所述的烘干装置后部的机架上还设有集料槽,集料槽的进料口位于物料输送机构下方。The above-mentioned microwave sterilizing device for decoction pieces of traditional Chinese medicine and pulverized material, wherein: the frame at the rear of the drying device is further provided with a collecting tank, and the feeding port of the collecting tank is located under the material conveying mechanism.
上述的中药饮片及粉碎料微波灭菌装置,其中:所述的烘干装置后部的机架上还设有集料槽,集料槽的进料口位于物料输送机构下方。The above-mentioned microwave sterilizing device for decoction pieces of traditional Chinese medicine and pulverized material, wherein: the frame at the rear of the drying device is further provided with a collecting tank, and the feeding port of the collecting tank is located under the material conveying mechanism.
本实用新型采用上述技术方案后,由于药材已经进行了适度加湿处理,在进入微波灭菌隧道后,一定频率的微波能有效地杀灭药材上的细菌,且由于加工温度低、时间短,对药材中有效成份的损伤很小,有效地保存了药材本身的药用价值;本实用新型结构简单,节约能源,既能提高中药产品的质量和疗效,又符合药品生产的GMP规范要求,适于企业对大批量药材的杀菌处理。After the utility model adopts the above technical scheme, since the medicinal materials have been moderately humidified, after entering the microwave sterilization tunnel, microwaves of a certain frequency can effectively kill the bacteria on the medicinal materials, and because the processing temperature is low and the time is short, the The damage to the active ingredients in the medicinal material is very small, and the medicinal value of the medicinal material itself is effectively preserved; the utility model has a simple structure, saves energy, can not only improve the quality and curative effect of traditional Chinese medicine products, but also meets the requirements of the GMP standard for pharmaceutical production, and is suitable for Enterprises sterilize large quantities of medicinal materials.
附图说明 Description of drawings
下面结合附图中的实施例对本实用新型作进一步地详细说明,但不构成对本实用新型的任何限制。The utility model will be described in further detail below in conjunction with the embodiments in the accompanying drawings, but it does not constitute any limitation to the utility model.
图1是本实用新型具体实施例1的结构示意图;Fig. 1 is the structural representation of the
图2是本实用新型具体实施例1的右视图;Fig. 2 is the right side view of the utility model
图3是本实用新型具体实施例2的结构示意图;Fig. 3 is the structural representation of the
图4是本实用新型具体实施例3的结构示意图。Fig. 4 is a schematic structural view of a
图中:机架1、进料贮槽1a、集料槽1b、物料传送机构2、微波灭菌隧道3、上输送层31、下输送层32、上输送网3a、下输送网3b、洒水机构4、物料整理轮5、壳体6、饱和水蒸汽入口61、抽气口62、水蒸气循环装置63、水槽7、烘干装置8。In the figure:
具体实施方式 Detailed ways
实施例1Example 1
参阅图1、图2所示,本实用新型的一种中药饮片及粉碎料微波灭菌装置,包括机架1,在机架1上设有进料贮槽1a、微波灭菌隧道2、物料输送机构3和集料槽1b,进料贮槽1a的底部出料口位于物料输送机构3的前部上方,集料槽1b的进料口位于物料输送机构3的后端部下方,物料输送机构3采用输送带;在微波灭菌隧道2前部还设有加湿装置,本实施例中的加湿装置是在微波灭菌隧道2前部的机架1上设置有洒水机构4,部分通过洒水机构4的物料输送机构3沿输送方向依次分为上输送层31和下输送层32,物料从上输送层31转送到下输送层32时会翻转,在上输送层31尾部的后面设置有物料整理轮5,物料整理轮5旋转时能将物料理好,洒水机构4在上输送层31上方设置有三排洒水喷头,在下输送层32上方也设置有三排洒水喷头,分别对通过洒水喷头下方的物料进行喷水加湿,经过加湿处理的物料进入微波灭菌隧道2中,微波灭菌隧道2中的微波发生装置发出的微波对湿物料进灭菌处理,处理完后通过连接微波灭菌隧道2和烘干装置8的密封通道进入烘干装置8内,干燥装置8对物料进行干燥处理后,传送至集料槽1b,通过运料车送入下一道工序。Referring to Fig. 1 and shown in Fig. 2, a kind of Chinese herbal medicine decoction slices and pulverized material microwave sterilization device of the present utility model comprises
实施例2Example 2
参阅图2所示,本实用新型的另一种中药饮片及粉碎料微波灭菌装置,包括机架1,在机架1上设有进料贮槽1a、微波灭菌隧道2、物料输送机构3和集料槽1b,进料贮槽1a的底部出料口位于物料输送机构3的前部上方,集料槽1b的进料口位于物料输送机构3下方,物料输送机构3可采用输送网帘;在微波灭菌隧道2前部还设有加湿装置,本实施例中的加湿装置采用饱和水蒸汽加湿,加湿装置包括设置在机架1上的壳体6和设置在密封壳体6顶部上的一个饱和水蒸汽入口61和一个抽气口62;通过抽气口62先将壳体6内的空气抽出形成负压状态,然后水蒸汽从饱和蒸汽入口61进入到壳体6内,弥漫的饱和水蒸汽对由物料输送机构3输送通过壳体6内的物料进行加湿处理;本实施例的加湿装置还包括设置在壳体6上的水蒸气循环装置63,水蒸汽循环装置63的进汽口设置在壳体6的上部,出汽口设置在壳体6的下部,通过水蒸汽循环装置63使壳体6内的水蒸汽形成更加均匀环境,以对物料进行相对均匀的加湿;经过加湿处理的物料进入微波灭菌隧道2中,微波灭菌隧道3中的微波发生装置发出的微波对湿物料进灭菌处理,处理完后通过连接微波灭菌隧道2和烘干装置8的密封通道进入烘干装置8内,烘干装置8对物料进行干燥处理后,传送至集料槽1b,通过运料车送入下一道工序。Referring to Fig. 2, another kind of traditional Chinese medicine decoction pieces and pulverized material microwave sterilization device of the present utility model includes a
实施例3Example 3
参阅图3所示,本实用新型的第三种中药饮片及粉碎料微波灭菌装置,包括机架1,在机架1上设有进料贮槽1a、微波灭菌隧道2、物料输送机构3和集料槽1b,进料贮槽1a的底部出料口位于物料输送机构3的前部上方,集料槽1b的进料口位于物料输送机构3下方,物料输送机构3采用输送网帘,在微波灭菌隧道2前部还设有加湿装置,本实施例中的加湿装置为设置在机架1上的水槽7,物料输送机构3携带从进料贮槽1a出来物料通过该水槽7后进入微波灭菌隧道2,所述的物料输送机构3在水槽7部分是由上输送网3a和下输送网3b共同组成,上、下输送网3a,3b形成的弹性夹层可以夹住物料,避免物料在浸水过程中漂散在水中,经过加湿处理的物料进入微波灭菌隧道2中,微波灭菌隧道2中的微波发生装置发出的微波对湿物料进行灭菌处理,处理完后通过连接微波灭菌隧道2和烘干装置8的密封通道进入烘干装置8内,烘干装置8对物料进行干燥处理后,传送至集料槽1b,通过运料车送入下一道工序。Referring to Fig. 3, the third Chinese herbal medicine decoction piece and pulverized material microwave sterilization device of the present utility model comprises a
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| CN200920053357U CN201370784Y (en) | 2009-03-25 | 2009-03-25 | Microwave Sterilization Device for Chinese Herbal Pieces and Crushed Materials |
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| Publication Number | Publication Date |
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| CN201370784Y true CN201370784Y (en) | 2009-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200920053357U Expired - Lifetime CN201370784Y (en) | 2009-03-25 | 2009-03-25 | Microwave Sterilization Device for Chinese Herbal Pieces and Crushed Materials |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101884798A (en) * | 2010-07-12 | 2010-11-17 | 佛山冯了性药业有限公司 | Humidifying microwave sterilization method of coarse powder of health pill prescription medicinal material |
| CN104287052A (en) * | 2014-10-16 | 2015-01-21 | 许拾平 | Powder sterilizing equipment |
| US11229095B2 (en) | 2014-12-17 | 2022-01-18 | Campbell Soup Company | Electromagnetic wave food processing system and methods |
| CN116492489A (en) * | 2023-05-30 | 2023-07-28 | 南京同仁堂药业有限责任公司 | Chinese patent medicine sterilization process and equipment |
-
2009
- 2009-03-25 CN CN200920053357U patent/CN201370784Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101884798A (en) * | 2010-07-12 | 2010-11-17 | 佛山冯了性药业有限公司 | Humidifying microwave sterilization method of coarse powder of health pill prescription medicinal material |
| CN101884798B (en) * | 2010-07-12 | 2013-08-14 | 佛山冯了性药业有限公司 | Humidifying microwave sterilization method of coarse powder of health pill prescription medicinal material |
| CN104287052A (en) * | 2014-10-16 | 2015-01-21 | 许拾平 | Powder sterilizing equipment |
| US11229095B2 (en) | 2014-12-17 | 2022-01-18 | Campbell Soup Company | Electromagnetic wave food processing system and methods |
| CN116492489A (en) * | 2023-05-30 | 2023-07-28 | 南京同仁堂药业有限责任公司 | Chinese patent medicine sterilization process and equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20091230 |