CN201320659Y - Ultrasonic metal bonding machine - Google Patents
Ultrasonic metal bonding machine Download PDFInfo
- Publication number
- CN201320659Y CN201320659Y CNU2008201828230U CN200820182823U CN201320659Y CN 201320659 Y CN201320659 Y CN 201320659Y CN U2008201828230 U CNU2008201828230 U CN U2008201828230U CN 200820182823 U CN200820182823 U CN 200820182823U CN 201320659 Y CN201320659 Y CN 201320659Y
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- CN
- China
- Prior art keywords
- mainframe box
- welding
- ultrasonic
- box
- ultrasonic wave
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002184 metal Substances 0.000 title claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 17
- 230000007423 decrease Effects 0.000 claims description 7
- 230000000630 rising effect Effects 0.000 claims description 4
- 238000003466 welding Methods 0.000 abstract description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052802 copper Inorganic materials 0.000 abstract description 3
- 239000010949 copper Substances 0.000 abstract description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 abstract description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229910052744 lithium Inorganic materials 0.000 abstract description 2
- 239000000843 powder Substances 0.000 abstract description 2
- 238000005057 refrigeration Methods 0.000 abstract description 2
- 229910052710 silicon Inorganic materials 0.000 abstract description 2
- 239000010703 silicon Substances 0.000 abstract description 2
- 229910000679 solder Inorganic materials 0.000 abstract description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract 1
- 239000007789 gas Substances 0.000 abstract 1
- 239000001257 hydrogen Substances 0.000 abstract 1
- 229910052739 hydrogen Inorganic materials 0.000 abstract 1
- 229910052759 nickel Inorganic materials 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 229910018095 Ni-MH Inorganic materials 0.000 description 1
- 229910018477 Ni—MH Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The utility model relates to an ultrasonic metal bonding machine comprising a base, a host machine box, an ultrasonic electrical control box and a hand-operated control device, wherein the ultrasonic electrical control box is arranged on one side of the base, the host machine box is arranged on the upper portion of the base, the hand-operated control device is arranged on one side of the host machine box, the ultrasonic electrical control box comprises a box body, a PLC program controller and a power supply switch, wherein a cylinder and an ultrasonic energy converter are arranged inside the host machine box, the hand-operated control device comprises an air pressure gauge and a magnetic valve. The machine has the beneficial effects that the vertical welding is changed into the horizontal welding, the practical range is wide, the automazation and the hand operation are easy to realize, and the welding of pole pieces of lithium batteries and nickel hydrogen batteries and copper pipes of silicon photocells, electrical appliances, automobile electrical appliances and refrigeration plants is also easy to realize. A PLC touching screen human-computer interface mode is adopted to control the welding program and adjust the power and the frequency, the welding time is short, any scaling powder, gas and solder is not needed, the welding has no spark, and the machine is safe and environment-friendly.
Description
Technical field
The utility model relates to a kind of bonding machine, relates in particular to a kind of ultrasonic wave metal bonding machine.
Background technology
At present, the ultrasonic wave metal bonding machine of having developed, substantially all focus on and solve a kind of certain products welding, welding as the mechanical property preferred metal, therefore the ultrasound wave barrel welding all is added with bigger pressure on plumb joint, apply the bigger ultrasonic bonding of frequency simultaneously, to be adapted to the bigger metal solder of thickness; And the tool head member of bonding machine is generally overall structure, in use, very fast with the soldering tip wearing and tearing that workpiece head body is connected as a single entity, change inconvenient, and the all-in-one-piece tool head member processing and manufacturing cycle is long, usually influences the production of product because the soldering tip replacing is unreasonable or delivery period long; The transducer system of powerful ultrasonic welding machine is an integral body, and its vibration frequency is up to 20,000 cycle per seconds, and placement be fixed, simultaneously again can bearing radial force, also will be connected, bear twisting resistance, and requirement and the centre of gyration there are higher concentricity with rotating mechanism.
The utility model content
The purpose of this utility model provides a kind of ultrasonic wave metal bonding machine, with solve plumb joint change inconvenient, service life is short, delivery efficiency is low, the converter caloric value is big, welding efficiency is low, the deficiency of poor welding quality etc.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of ultrasonic wave metal bonding machine, comprise base, mainframe box, ultrasonic wave electric cabinet and manual overvide, one side of described base is provided with the ultrasonic wave electric cabinet, the top of base is provided with mainframe box, one side of mainframe box is provided with manual overvide, described ultrasonic wave electric cabinet comprises casing, PLC cyclelog and power switch, the both sides on described casing top are respectively equipped with voltmeter and ammeter, the middle part of casing is provided with the PLC cyclelog, the bottom of described casing is provided with power switch and indicator lamp, one side of indicator lamp is provided with the power adjusting button, and the opposite side of indicator lamp is provided with the frequency adjustment button; Be provided with the location adjusting screw(rod) above the described mainframe box, the circular port that the mainframe box front is provided with, mainframe box inside is provided with cylinder and ultrasonic transducer, one end of described ultrasonic transducer passes mainframe box by circular port and is connected with the ultrasonic wave metal plumb joint, and the other end of ultrasonic transducer is connected by the cylinder of ring flange with mainframe box inside; Described manual overvide comprises air manometer and magnetic valve, be provided with air pressure switch above the described air manometer, be provided with air cleaner below the air manometer, air manometer is connected with magnetic valve by pipeline, the bottom of magnetic valve one side is provided with the decline by-pass cock, is provided with the rising by-pass cock above the decline by-pass cock and is fixed on the side of magnetic valve.
The beneficial effects of the utility model are: will vertically weld, be improved to transverse weld, usage range is wide, convenient manual operation, and be applicable to the welding of copper tip on the automation electroplating assembly line of various models, and the welding of the copper pipe of the pole piece of lithium electricity, Ni-MH battery, silicon photocell, electrical equipment, car electrics, refrigeration plant etc.; Adopt PLC touch screen human-computer interface mode to carry out welding procedure control, power, frequency are regulated, power adjusting, adjustable range are between 300W～2600W, and frequency range is between 20KHZ～25KHZ; Weld interval is short, does not need any scaling powder, gas, scolder, welding no-spark, Environmental Safety.
Description of drawings
Fig. 1 is the structural representation of the described a kind of ultrasonic wave metal bonding machine of the utility model embodiment.
1, base; 2, mainframe box; 3, ultrasonic wave electric cabinet; 4, manual overvide; 5, casing; 6, PLC cyclelog; 7, power switch; 8, voltmeter; 9, ammeter; 10, indicator lamp; 11, power adjusting button; 12, frequency adjustment button; 13, ultrasonic transducer; 14, ring flange; 15, ultrasonic wave metal plumb joint; 16, location adjusting screw(rod); 17, air manometer; 18, magnetic valve; 19, air pressure switch; 20, air cleaner; 21, decline by-pass cock; 22, rising by-pass cock; 23, cylinder.
The specific embodiment
As shown in Figure 1, a kind of ultrasonic wave metal bonding machine of the utility model, comprise base 1, mainframe box 2, ultrasonic wave electric cabinet 3 and manual overvide 4, one side of described base 1 is provided with ultrasonic wave electric cabinet 3, the top of base 1 is provided with mainframe box 2, one side of mainframe box 2 is provided with manual overvide 4, described ultrasonic wave electric cabinet 3 comprises casing 5, PLC cyclelog 6 and power switch 7, the both sides on described casing 5 tops are respectively equipped with voltmeter 8 and ammeter 9, the middle part of casing 5 is provided with PLC cyclelog 6, the bottom of described casing 5 is provided with power switch 7 and indicator lamp 10, one side of indicator lamp 10 is provided with power adjusting button 11, and the opposite side of indicator lamp 10 is provided with frequency adjustment button 12; Be provided with location adjusting screw(rod) 16 above the described mainframe box 2, the circular port that mainframe box 2 fronts are provided with, mainframe box 2 inside are provided with cylinder 23 and ultrasonic transducer 13, one end of described ultrasonic transducer 13 passes mainframe box 2 by circular port and is connected with ultrasonic wave metal plumb joint 15, and the other end of ultrasonic transducer 13 is by the cylinder 23 of ring flange 14 with mainframe box 2 inside; Connect described manual overvide 4 and comprise air manometer 17 and magnetic valve 18, be provided with air pressure switch 19 above the described air manometer 17, be provided with air cleaner 20 below the air manometer 17, air manometer 17 is connected with magnetic valve 18 by pipeline, the bottom of magnetic valve 18 1 sides is provided with decline by-pass cock 21, is provided with rising by-pass cock 22 above the decline by-pass cock 21 and is fixed on the side of magnetic valve 18.
The utility model will vertically weld, and be improved to transverse weld, and usage range is wide, convenient manual operation; Can pass through control cylinder, regulate the height of ultrasonic wave metal plumb joint; The LC oscillating circuit of the power adjusting that will be difficult to realize is improved to power adjusting, and power adjusting, adjustable range also can be regulated frequency between 300W～2600W, and frequency range between 20KHZ～25KHZ, can be welded by multiple metal material.
Claims (1)
1, the ultrasonic wave metal bonding machine, comprise base (1), mainframe box (2), ultrasonic wave electric cabinet (3) and manual overvide (4), one side of described base (1) is provided with ultrasonic wave electric cabinet (3), the top of base (1) is provided with mainframe box (2), one side of mainframe box (2) is provided with manual overvide (4), it is characterized in that: described ultrasonic wave electric cabinet (3) comprises casing (5), PLC cyclelog (6) and power switch (7), the both sides on described casing (5) top are respectively equipped with voltmeter (8) and ammeter (9), the middle part of casing (5) is provided with PLC cyclelog (6), the bottom of described casing (5) is provided with power switch (7) and indicator lamp (10), one side of indicator lamp (10) is provided with power adjusting knob (11), and the opposite side of indicator lamp (10) is provided with frequency adjustment knob (12); Be provided with location adjusting screw(rod) (16) above the described mainframe box (2), the circular port that mainframe box (2) front is provided with, mainframe box (2) inside is provided with cylinder (23) and ultrasonic transducer (13), one end of described ultrasonic transducer (13) passes mainframe box (2) by circular port and is connected with ultrasonic wave metal plumb joint (15), and the other end of ultrasonic transducer (13) is connected by the inner cylinder (23) of ring flange (14) and mainframe box (2); Described manual overvide (4) comprises air manometer (17) and magnetic valve (18), be provided with air pressure switch (19) above the described air manometer (17), be provided with air cleaner (20) below the air manometer (17), air manometer (17) is connected with magnetic valve (18) by pipeline, the bottom of magnetic valve (18) one sides is provided with decline by-pass cock (21), is provided with rising by-pass cock (22) above the decline by-pass cock (21) and is fixed on the side of magnetic valve (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201828230U CN201320659Y (en) | 2008-12-24 | 2008-12-24 | Ultrasonic metal bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201828230U CN201320659Y (en) | 2008-12-24 | 2008-12-24 | Ultrasonic metal bonding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201320659Y true CN201320659Y (en) | 2009-10-07 |
Family
ID=41158047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201828230U Expired - Fee Related CN201320659Y (en) | 2008-12-24 | 2008-12-24 | Ultrasonic metal bonding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201320659Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011094921A1 (en) * | 2010-02-05 | 2011-08-11 | 广州市新栋力超声电子设备有限公司 | Synchronous ultrasonic metal welding device with double-heads |
| CN102189328A (en) * | 2011-03-18 | 2011-09-21 | 东莞新能源科技有限公司 | Fully automatic lithium-ion battery multi-layer tab ultrasonic welding machine |
| AT512737A1 (en) * | 2012-03-23 | 2013-10-15 | Fronius Int Gmbh | welding machine |
| CN106425028A (en) * | 2016-07-13 | 2017-02-22 | 苏州新逸喆电子科技有限公司 | Wireless welding machine with heating assembly |
| CN115055782A (en) * | 2022-08-02 | 2022-09-16 | 寰电智控科技(广东)有限公司 | Precision welding machine capable of switching frequency |
-
2008
- 2008-12-24 CN CNU2008201828230U patent/CN201320659Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011094921A1 (en) * | 2010-02-05 | 2011-08-11 | 广州市新栋力超声电子设备有限公司 | Synchronous ultrasonic metal welding device with double-heads |
| CN102189328A (en) * | 2011-03-18 | 2011-09-21 | 东莞新能源科技有限公司 | Fully automatic lithium-ion battery multi-layer tab ultrasonic welding machine |
| CN102189328B (en) * | 2011-03-18 | 2015-11-25 | 东莞新能源科技有限公司 | Full-automatic ultrasonic welding machine for multilayer tabs of lithium ion battery cell |
| AT512737A1 (en) * | 2012-03-23 | 2013-10-15 | Fronius Int Gmbh | welding machine |
| AT512737B1 (en) * | 2012-03-23 | 2016-06-15 | Fronius Int Gmbh | welding machine |
| CN106425028A (en) * | 2016-07-13 | 2017-02-22 | 苏州新逸喆电子科技有限公司 | Wireless welding machine with heating assembly |
| CN106425028B (en) * | 2016-07-13 | 2019-01-22 | 苏州新逸喆电子科技有限公司 | A kind of wireless bonding machine with heat generating component |
| CN115055782A (en) * | 2022-08-02 | 2022-09-16 | 寰电智控科技(广东)有限公司 | Precision welding machine capable of switching frequency |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091007 Termination date: 20141224 |
|
| EXPY | Termination of patent right or utility model |