CN201165559Y - Side overflow electronic system - Google Patents
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- CN201165559Y CN201165559Y CNU2007203123954U CN200720312395U CN201165559Y CN 201165559 Y CN201165559 Y CN 201165559Y CN U2007203123954 U CNU2007203123954 U CN U2007203123954U CN 200720312395 U CN200720312395 U CN 200720312395U CN 201165559 Y CN201165559 Y CN 201165559Y
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Abstract
Description
技术领域 technical field
本实用新型是有关于电著系统,尤指一种利用侧面溢流系统所达成的电著系统。The utility model relates to an electrophoresis system, in particular to an electrophoresis system achieved by using a side overflow system.
背景技术 Background technique
随着生活水平的提高,消费者对于产品的外观要求愈来愈注重,且具有艳丽色彩外壳的产品往往能成为超越同类型产品的卖点,导致业者开始将产品的外观造型纳入设计重点,一般言,产品的外壳通常包括多个工件,业者需分别对各个工件进行上色后,再对该等工件进行组装,以成为一成品,其中,对工件上色的过程是使用喷涂方式,但是该方式是使用人工对工件进行上色,会导致生产效率低,且业者在人力方面,需付出过高的生产成本,故,开始有业者利用电著涂装(E1ectrode-position coating)方式,取代传统喷涂上色的方式。With the improvement of living standards, consumers pay more and more attention to the appearance of products, and products with brightly colored shells can often become a selling point that surpasses similar products, leading the industry to start to incorporate the appearance of products into the focus of design. Generally speaking , the shell of the product usually includes multiple workpieces, and the industry needs to paint each workpiece separately, and then assemble the workpieces to become a finished product. The process of coloring the workpieces is to use spraying, but this method It is to use artificial coloring on the workpiece, which will lead to low production efficiency, and the industry needs to pay too high production costs in terms of manpower. Therefore, some operators have begun to use electrode-position coating (Electrode-position coating) to replace traditional spraying. The way it is colored.
一般言,电著涂装方式与电镀过程极为近似,皆是属于电沉积过程(Electrode position process),即是利用电极板通过电流,使溶剂中所含的固态物(金属、涂料…)附着于物体表面上,其目的是在改变物体表面的特性、尺寸或颜色。早期,在电著过程中,业者通常使用全面溢流系统,请参阅图1所示,业者先将电著涂料均匀混合于溶剂中,以形成一电著液,并将该电著液注入一主槽10内,业者将需上色的工件12浸入该主槽10中,并在该主槽10的两端所设电极板104上通入直流电,以使该电著液中的涂料能附着于该工件12上,由于在经过不断的电著过程中,该电著液中所包含的涂料会逐渐减少,且该电著液亦会混有工作环境中的杂质(如:粉尘、毛发等),进而影响后来的工件12质量,因此业者将新的电著液,经由铺设于主槽底的管路(图中未示)注入,而随着水位的提高,旧的电著液会溢流到设于该主槽10旁的溢流槽11内,并经由该溢流槽11流出,如此,业者即可保持工件12在电著过程中,仍能维持均匀的颜色,而该全面溢流系统存在着下列缺点:Generally speaking, the electrocoating method is very similar to the electroplating process, both of which belong to the electrodeposition process (Electrode position process), that is, to use the electrode plate to pass current to make the solid matter (metal, paint...) contained in the solvent adhere to the On the surface of an object, the purpose of which is to change the character, size or color of the surface of the object. In the early days, in the process of electro-coating, the industry usually used a comprehensive overflow system. Please refer to Figure 1. The industry first mixed the electro-coating paint evenly in the solvent to form an electro-coating liquid, and injected the electro-coating liquid into a In the
1、工件12放置于该主槽10邻近电极板104的两端,使得业者的每一次作业,仅能放置二工件12于该主槽10内,影响了业者的生产效率,若业者为了提高产能,则必须购置拥有更大主槽10的全面溢流系统,导致业者需付出更多的生产成本。1. The
2、当业者欲使用更大主槽10的全面溢流系统时,则必须规划更多的厂房空间,以置放该全面溢流系统,导致其它仪器设备必须更动摆放位置或扩建厂房,造成业者需负担更多的投资成本。2. When the industry wants to use a comprehensive overflow system with a larger
为了改善上述缺点,有业者将全面溢流系统的工件12及电极板104的方向,改为如图2中的工件22及电极板204的方向,而该种摆放方式造成电著液的溢流方向(如图1中箭头所示)与工件12相垂直,一般言,工件12上通常会设有开口(螺丝孔、装饰孔等),当电著液突然流入狭窄的开口时,开口的入口处附近容易产生反向回流的现象,导致该开口附近与工件12其它部分涂料厚度不一致,故该种方式虽能增加产能,却衍生出新的问题。In order to improve the above shortcomings, some operators changed the direction of the
因此,业者又发展出一种侧面溢流系统,请参阅图2所示,主槽20较短的一端设有一第一溢流口200,另,一溢流槽24较长的一侧与该主槽20较长的一侧相连接,且其对应的另一侧则与一回收槽26相连接,该溢流槽24邻近该第一溢流口200的一端设有一第二溢流口240,如此,该主槽20内的电著液,即可依序经由该第一及第二溢流口200、240流入该溢流槽24内(如箭头所示),并经由该溢流槽24远离该第二溢流口240的一端流出,故,电极板204即可设于该主槽20较长的两侧,且工件22亦可放置于该二电极板204之间,而避免因工件22与电著液流向垂直,所产生的反向回流现象,另,为了降低生产成本,业者通常会将流出溢流槽24的电著液,经过杂质过滤处理后,一部分重新注入于主槽20内,另一部分的电著液则会被分解成回收的涂料及回收的溶剂,并分别依序注入该溢流槽24及该回收槽26内,又,该回收槽26内的回收溶剂会经由一贯穿孔260流入该溢流槽24内(如箭头所示),以使该回收后的涂料及溶剂能再一次混合,并被注入主槽20内,供电著流程使用。Therefore, the industry has developed a side overflow system, please refer to shown in Figure 2, the shorter end of the main tank 20 is provided with a first overflow port 200, in addition, the longer side of an overflow tank 24 and this The longer side of the main tank 20 is connected, and the corresponding other side is connected with a recovery tank 26, and one end of the overflow tank 24 adjacent to the first overflow port 200 is provided with a second overflow port 240 , In this way, the electrolyzed liquid in the main tank 20 can flow into the overflow tank 24 through the first and second overflow ports 200, 240 in sequence (as shown by the arrow), and pass through the overflow tank 24 flows away from one end of the second overflow port 240, so the electrode plates 204 can be arranged on the longer sides of the main groove 20, and the workpiece 22 can also be placed between the two electrode plates 204, so as to avoid the The workpiece 22 is perpendicular to the flow direction of the electro-deposited liquid, and the resulting reverse flow phenomenon. In addition, in order to reduce production costs, the industry usually re-injects part of the electro-deposited liquid flowing out of the overflow tank 24 into the main tank after filtering impurities. 20, another part of the electrolytic solution will be decomposed into reclaimed paint and reclaimed solvent, and respectively injected into the overflow tank 24 and the recovery tank 26 in sequence, and the recovery solvent in the recovery tank 26 will be It flows into the overflow tank 24 through a through hole 260 (as shown by the arrow), so that the recovered paint and solvent can be mixed again, and then injected into the main tank 20 for powering the process.
上述之侧面溢流系统,因溢流槽24的长度过长,使得电著液停留在溢流槽24内的时间较长,导致电著液中所含的涂料容易沉垫在溢流槽24底部,另,为避免该溢流槽24内的电著液,倒灌进回收槽26内,该贯穿孔260设在高于该溢流槽24的电著液水平面上,故,该回收的溶剂经由该贯穿孔260流入该溢流槽24时,由于溶剂本身比重较轻,无法完全与底部的涂料混合,使得该溢流槽24内的电著液产生分层效果(即涂料与溶剂分层),进而在被注入至主槽20内时,影响主槽20内之电著液浓度,导致工件22产生颜色不均匀或颜色分层的现象。In the above-mentioned side overflow system, because the length of the overflow tank 24 is too long, the electrophoresis liquid stays in the overflow tank 24 for a long time, so that the paint contained in the electrophoresis liquid is easy to settle on the overflow tank 24 Bottom, in addition, in order to avoid the electrophoresis in the overflow tank 24, it is poured into the recovery tank 26, and the through hole 260 is located on the electrophoresis level higher than the overflow tank 24, so the recovered solvent When flowing into the overflow tank 24 through the through hole 260, due to the relatively light specific gravity of the solvent itself, it cannot be completely mixed with the paint at the bottom, so that the electrophoresis liquid in the overflow tank 24 produces a layering effect (that is, the paint and the solvent are delaminated. ), and then when it is injected into the main tank 20, it affects the concentration of the electrophoresis in the main tank 20, resulting in uneven color or color layering of the workpiece 22.
有鉴于上述侧面溢流系统会产生颜色不均匀的问题,导致其产品不合格率高于全面溢流系统,使得业者必须在产能及产品合格率中作出选择,故,本设计人经过长久努力研究与实验,终于开发设计出本实用新型的侧面溢流的电著系统,以期能有效解决前述问题,达成产能及产品合格率兼顾的效果。In view of the problem of uneven color caused by the above-mentioned side overflow system, the product failure rate is higher than that of the full overflow system, so that the industry must make a choice between production capacity and product qualification rate. Therefore, the designer has made long-term research And experiments, and finally developed and designed the side overflow electrodeposition system of the present utility model, in order to effectively solve the aforementioned problems and achieve the effect of both production capacity and product qualification rate.
实用新型内容Utility model content
本实用新型的目的是提供一种侧面溢流的电著系统,其能解决上述侧面溢流系统会产生颜色不均匀的问题,达成产能及产品合格率兼顾的效果。The purpose of this utility model is to provide a side overflow electrodeposition system, which can solve the problem of uneven color caused by the above side overflow system, and achieve the effect of both production capacity and product qualification rate.
本实用新型的另一目的是提供一种侧面溢流的电著系统,其仅需在旧有的侧面溢流系统做出局部改变即能完成,并同时达成产能及产品合格率增加的效果,而不需对目前的作业装置及厂房环境作出重大改变,或额外添购新装置,大幅节省业者的生产成本。Another purpose of the present utility model is to provide a side overflow electroplating system, which can be completed only by making partial changes in the old side overflow system, and at the same time achieve the effect of increasing production capacity and product qualification rate, There is no need to make major changes to the current operating devices and plant environment, or to purchase additional new devices, which greatly saves the production cost of the industry.
本实用新型的上述目的可通过如下技术方案来实现,一种侧面溢流的电著系统,该电著系统包括:一主槽,设有一呈长方形的凹槽,其内沿纵向分别布设有多条对该主槽注入电著液的管路;一第一溢流口,设于该主槽边长较短的一侧,该主槽内的电著液高度超过该第一溢流口,电著液流入该第一溢流口内;一回收槽,设有一呈长方形的凹槽;一溢流槽,设有一呈长方形的凹槽,其上边长较长的一侧与该主槽上边长较长的一侧相连接,其对应的另一侧与该回收槽上边长较长的一侧相连接;一第二溢流口,设于该溢流槽上邻近该第一溢流口且边长较短的一侧,并与该第一溢流口相连通,流入该第一溢流口的电著液经由该第二溢流口流入该溢流槽内;一隔板,于该溢流槽内沿其横向设置,并将该溢流槽分为第一溢流单元及第二溢流单元,该第一溢流单元内的电著液高度超过该隔板,电著液则流入该第二溢流单元;一贯穿孔,设于该第一溢流单元上邻近该第二溢流口且与该回收槽连接的一侧,该第一溢流单元通过该贯穿孔与该回收槽相连通;及一沉底管,呈L型,且设于该第一溢流单元内,并邻近该贯穿孔处。The above purpose of the utility model can be achieved through the following technical proposals, a side overflow electrocharging system, the electrocharging system includes: a main groove, which is provided with a rectangular groove, and a plurality of grooves are respectively arranged along the longitudinal direction in it. A pipeline for injecting electrospray into the main tank; a first overflow port, located on the side of the main tank where the side length is shorter, and the height of the electrospray in the main tank exceeds the first overflow port, Electrostatic fluid flows into the first overflow port; a recovery tank is provided with a rectangular groove; an overflow tank is provided with a rectangular groove, and the longer side of the upper side is longer than the upper side of the main tank. The longer side is connected, and the corresponding other side is connected with the longer side of the upper side of the recovery tank; a second overflow port is located on the overflow tank adjacent to the first overflow port and The side with the shorter side length is connected with the first overflow port, and the electrodeposition liquid flowing into the first overflow port flows into the overflow tank through the second overflow port; The overflow tank is arranged along its transverse direction, and the overflow tank is divided into a first overflow unit and a second overflow unit. into the second overflow unit; a through hole is located on the first overflow unit adjacent to the second overflow port and connected to the side of the recovery tank, the first overflow unit passes through the through hole and the recovery The tanks are connected; and a bottom sinking pipe is L-shaped and is arranged in the first overflow unit and adjacent to the through hole.
在本实用新型的优选实施方式中,该主槽边长较长的两侧分别设有一电极板。In a preferred embodiment of the present utility model, an electrode plate is respectively provided on both sides of the main tank with longer side lengths.
在本实用新型的优选实施方式中,该隔板朝向该第二溢流单元的一面设有一滤网。In a preferred embodiment of the present utility model, a screen is provided on a side of the partition facing the second overflow unit.
在本实用新型的优选实施方式中,该主槽内的多条管路中,至少一条管路设置于远离该第一溢流口的一侧,且不接触该主槽内的底面。In a preferred embodiment of the present invention, among the plurality of pipelines in the main tank, at least one pipeline is arranged on a side away from the first overflow port, and does not contact the bottom surface of the main tank.
在本实用新型的优选实施方式中,该第二溢流单元上远离该隔板的一端连接一过滤器。In a preferred embodiment of the present utility model, a filter is connected to an end of the second overflow unit away from the separator.
在本实用新型的优选实施方式中,该过滤器与该主槽之间连接有一温度控制装置。In a preferred embodiment of the present utility model, a temperature control device is connected between the filter and the main tank.
在本实用新型的优选实施方式中,该第一溢流单元设有一纯水管,该纯水管的出水口邻近该第一溢流单元内的底面。In a preferred embodiment of the present utility model, the first overflow unit is provided with a pure water pipe, and the water outlet of the pure water pipe is adjacent to the bottom surface of the first overflow unit.
在本实用新型的优选实施方式中,该第二溢流单元与该过滤器之间连接有一抽水马达。In a preferred embodiment of the present utility model, a pumping motor is connected between the second overflow unit and the filter.
在本实用新型的优选实施方式中,该回收槽内的一端设有一溶剂回收管。In a preferred embodiment of the present utility model, one end of the recovery tank is provided with a solvent recovery pipe.
在本实用新型的优选实施方式中,该回收槽内邻近该溶剂回收管处设有一抽取管,该抽取管与一水泵相连接。In a preferred embodiment of the present utility model, an extraction pipe is arranged in the recovery tank adjacent to the solvent recovery pipe, and the extraction pipe is connected with a water pump.
在本实用新型的优选实施方式中,该回收槽内设有多条平衡管,所述平衡管与该水泵相连接。In a preferred embodiment of the present utility model, a plurality of balance pipes are arranged in the recovery tank, and the balance pipes are connected with the water pump.
在本实用新型的优选实施方式中,该主槽内的所述管路上设有多个释水孔。In a preferred embodiment of the present utility model, the pipeline in the main tank is provided with a plurality of water release holes.
在本实用新型的优选实施方式中,该回收槽内所述平衡管上设有多个释水孔。In a preferred embodiment of the present utility model, the balance pipe in the recovery tank is provided with a plurality of water release holes.
在本实用新型的优选实施方式中,该第一溢流单元内尚设有一过滤管,该过滤管与该过滤器相连接。In a preferred embodiment of the present utility model, a filter pipe is further provided in the first overflow unit, and the filter pipe is connected with the filter.
在本实用新型的优选实施方式中,该第一溢流单元内尚设有一过滤管,该过滤管与该温度控制装置相连接。In a preferred embodiment of the present utility model, a filter pipe is further provided in the first overflow unit, and the filter pipe is connected with the temperature control device.
在本实用新型的优选实施方式中,该过滤器与该第一溢流单元之间连接有一超过滤器。In a preferred embodiment of the present utility model, an ultra-filter is connected between the filter and the first overflow unit.
在本实用新型的优选实施方式中,该过滤器依序与该温度控制装置及一超过滤器相连接。In a preferred embodiment of the present invention, the filter is sequentially connected with the temperature control device and an ultra-filter.
在本实用新型的优选实施方式中,该第一溢流单元尚设有一涂料回收管。In a preferred embodiment of the present utility model, the first overflow unit is further provided with a paint recovery pipe.
本实用新型的侧面溢流的电著系统具有下述特点及优点:The electrodeposition system with side overflow of the utility model has the following characteristics and advantages:
其包括一主槽、一溢流槽及一回收槽,该主槽上边长较长的一侧与该溢流槽上边长较长的一侧相连接,其中该主槽内沿其纵向分别布设有多条管路,以提供该主槽内的电著液,且该主槽边长较短的一侧设有一第一溢流口,该溢流槽邻近该第一溢流口的一侧设有一第二溢流口,该溢流槽内沿其横向设有一隔板,将该溢流槽分为第一溢流单元及第二溢流单元,故,该主槽内的电著液依序经由该第一、二溢流口流至该第一溢流单元内,并从该第一溢流单元溢流至该第二溢流单元后,由该第二溢流单元上远离该隔板的一端流出,再者,该溢流槽边长较长且远离该主槽的一侧与该回收槽上边长较长的一侧相连接,且在该侧邻近该第二溢流口上设有一贯穿孔,邻近该贯穿孔处设有一呈L型的沉底管,如此,自该第二溢流单元流出的电镀液在经过杂质过滤程序后,其一部分会经由主槽内的该等管路,重新注入该主槽,另一部分则会被分解成回收的涂料及回收的溶剂,且分别被注入该第一溢流单元及该回收槽内,又,该回收槽内的溶剂依序经由该贯穿孔及该沉底管流入该第一溢流单元的底部,故,该侧面溢流的电镀系统可使溢流槽内的电著液所含的涂料及溶剂,均匀的混合,避免该电著液再一次注入主槽后,影响主槽内的电著液的浓度,进而产生颜色不均匀的现象。It includes a main tank, an overflow tank and a recovery tank, the longer side of the main tank is connected with the longer side of the overflow tank, wherein the main tank is respectively arranged along its longitudinal direction There are a plurality of pipelines to provide the electrolytic liquid in the main tank, and the side of the main tank with a shorter side length is provided with a first overflow port, and the overflow tank is adjacent to the side of the first overflow port There is a second overflow port, and a partition is arranged in the overflow tank along its transverse direction, and the overflow tank is divided into a first overflow unit and a second overflow unit, so the electrolytic liquid in the main tank Flow through the first and second overflow ports into the first overflow unit in sequence, and after overflowing from the first overflow unit to the second overflow unit, away from the second overflow unit One end of the partition flows out, moreover, the side of the overflow tank that is longer and away from the main tank is connected to the longer side of the recovery tank, and is adjacent to the second overflow port on this side A through hole is provided, and an L-shaped sinking tube is arranged adjacent to the through hole, so that after the plating solution flowing out from the second overflow unit passes through the impurity filtering process, part of it will pass through the two channels in the main tank. The pipeline is re-injected into the main tank, and the other part will be decomposed into recovered paint and recovered solvent, and injected into the first overflow unit and the recovery tank respectively, and the solvent in the recovery tank is sequentially It flows into the bottom of the first overflow unit through the through hole and the bottom pipe, so the electroplating system with side overflow can make the coating and solvent contained in the electroplating solution in the overflow tank evenly mixed, avoiding After the electrolyte solution is injected into the main tank again, the concentration of the electrolyte solution in the main tank is affected, resulting in uneven color.
附图说明 Description of drawings
图1是公知全面溢流系统示意图;Fig. 1 is a schematic diagram of a known comprehensive overflow system;
图2是公知侧面溢流系统示意图;Fig. 2 is a schematic diagram of a known side overflow system;
图3是本实用新型之侧面溢流的电著系统示意图;Fig. 3 is the schematic diagram of the electrodeposition system of the side overflow of the utility model;
图4是本实用新型之侧面溢流的电著系统方块图;Fig. 4 is the block diagram of the electrodeposition system of side overflow of the utility model;
图5是本实用新型之第一溢流单元侧视图;及Fig. 5 is a side view of the first overflow unit of the present utility model; and
图6是本实用新型之主槽侧视图。Fig. 6 is a side view of the main groove of the utility model.
附图标记说明:Explanation of reference signs:
主槽 …… 30Main slot ... ... 30
第一溢流口 300The
第一管路…… 301The first pipeline... 301
第二管路…… 302The second pipeline... 302
第三管路…… 303The third pipeline... 303
第四管路…… 304The fourth pipeline... 304
电极板 …… 31Electrode plate ... 31
溢流槽 …… 34Overflow tank ... 34
第二溢流口…… 340The second overflow port... 340
第一溢流单元…… 341First overflow unit... 341
第二溢流单元…… 342Second overflow unit... 342
隔板 …… 344Partition ... ... 344
沉底管 …… 345Sinking tube …… 345
滤网 …… 346Filter screen ... 346
过滤管 …… 347Filter tube ... 347
涂料回收管…… 348Paint recovery tube... 348
纯水管 …… 349Pure water pipe ... 349
回收槽 …… 36Recovery tank ... 36
贯穿孔 …… 360Through hole ... 360
溶剂回收管…… 362Solvent recovery tube... 362
抽取管 …… 366Extraction tube ... 366
第一平衡管…… 367The first balance tube... 367
第二平衡管…… 368Second balance tube... 368
抽水马达 501Pumping
水泵 502
过滤器 51
温度控制装置 52
超过滤器 53
具体实施方式 Detailed ways
本实用新型提出的一种侧面溢流的电著系统,请参阅图3所示,包括一主槽30、一溢流槽34及一回收槽36,且该主槽30、溢流槽34及回收槽36皆分别为呈长方形的凹槽,该溢流槽34 上边长较长的一侧与该主槽30上边长较长的一侧相连接,其对应的另一侧与该回收槽36上边长较长的一侧相连接,其中该主槽30内沿其纵向分别布设有多条管路,以提供该主槽30内的电著液,在本实用新型的一最佳实施例中,是以该主槽30内设有第一管路301、第二管路302、第三管路303及第四管路304等四条管路为例,加以说明,复请参阅图3所示,该主槽30边长较长的两侧尚分别设有一电极板31,且该主槽30边长较短的一侧设有一第一溢流口300,当业者将混合电著涂料及溶剂的电著液注入该主槽30内,并达到一可作业高度时,业者即可将欲上色的工件分批浸入于该电著液中,以进行电著涂装的流程。A kind of electroplating system of side overflow that the utility model proposes, please refer to shown in Fig. 3, comprise a
另,请参阅图3及4所示,该溢流槽34邻近该第一溢流口300且边长较短的一侧设有一第二溢流口340,且该第二溢流口340与该第一溢流口300相连通,当该主槽30内的电著液升高至超过该第一溢流口300的高度时,电著液会流入该第一溢流口300内,并经由该第二溢流口340流至该溢流槽34内,避免该主槽30内的电著液溢流出该主槽30外,该溢流槽34内沿其横向设有一隔板344,将该溢流槽34分为第一溢流单元341及第二溢流单元342,电镀液自该第二溢流口340流入该第一溢流单元341,并在其高度超过该隔板344的高度时,从该第一溢流单元341溢流至该第二溢流单元342,其中该隔板344尚设有一滤网346,该滤网346可对流至该第二溢流单元342内的电著液进行第一次过滤杂质,电著液即会自该第二溢流单元342上远离该隔板344的一端底部流出至一过滤器51中,待对电著液完成杂质过滤处理后,一部分的回收电著液会流入一温度控制装置52中,且使该部分的回收电著液维持一作业温度后,分别经由该第一、二、三及四管路301、302、303、304重新注入该主槽30内,及经由一过滤管347重新注入该第一溢流单元341内,另一部分的回收电著液则会流入一超过滤器(Ultra-filtration,简称UF)53中,并被分解成回收的涂料及回收的溶剂,其中,回收的涂料会经由一涂料回收管348流入该第一溢流单元341中,回收的溶剂则会经由-溶剂回收管362流入该回收槽36内。3 and 4, the
再者,复请参阅图3及4所示,该第一溢流单元341上邻近该第二溢流口340且与该回收槽36连接的一侧设有一贯穿孔360,以使该第一溢流单元341与该回收槽36相连通,又,邻近该贯穿孔360处设有一呈L型的沉底管345,以使该回收槽36内的回收的溶剂依序经由该贯穿孔360及该沉底管345,流入该第一溢流单元341的底部,综上所述可知,该第一溢流单元341在电著涂装流程中会被注入四种不同浓度的电著液,包括自第二溢流口340流入的主槽30电著液、经过滤管347流入的回收电著液、经涂料回收管348流入的回收的涂料及经沉底管345流入的回收的溶剂,相较之下,回收的溶剂比重最轻,而回收的涂料则比重最重,请参阅图5所示,因此回收的溶剂经由该沉底管345注入该第一溢流单元341的底部时,会因其比重较轻而往上(如图中箭头所示),而回收的涂料则会经由该涂料回收管348注入该第一溢流单元341的上层时,因其比重较重而往下,故会形成一循环,并使该第一溢流单元341内的电著液能均匀地混合。Furthermore, please refer to FIGS. 3 and 4 again, the
另,复请参阅图3及4所示,该第二溢流单元342上远离该隔板344的一端外尚设有一抽水马达501,用以将该第二溢流单元342内的电著液抽出至过滤器51内,以使电著液流出该第二溢流单元342的速率,高于电著液流入该第一溢流单元341的速率,如此,即会使该第二溢流单元342内的电著液的水平液面低于该第一溢流单元341电著液的水平液面,并产生一近似瀑布效果,使电著液在流入该第二溢流单元342时,能进一步地加以混合,避免产生涂料及溶剂分层的现象,再者,在本实用新型的其它实施例,该第一溢流单元341尚设有一纯水管349,该纯水管349主要作用为溢位补充,即保持该第一溢流单元341溢流至该第二溢流单元342的流量,以避免该第二溢流单元342因其水位过低,进而造成该第一溢流单元341溢流至该第二溢流单元342时,产生过多的气泡,而使得该混有气泡的电著液,重新注入主槽30后,造成工件上的颜色不均。3 and 4 again, the
再者,复请参阅图4所示,该回收槽36邻近该溶剂回收管362处尚设有一抽取管366,该抽取管366通过一水泵502与一第一平衡管367及第二平衡管368相连接,其中,该第一平衡管367设于该回收槽36远离该抽取管366的一端,该第二平衡管368设于该回收槽36的中间部分,当回收的溶剂经由该溶剂回收管362流入该回收槽36时,即会因水泵502的运作,使得部分回收的溶剂流入该抽取管366内,并经由该第一及第二平衡管367、368流出,如此,即能使该回收槽36内各部分的溶剂浓度保持一固定值,避免因该回收槽36过大,导致该回收槽36两端的溶剂浓度不同。Furthermore, referring to Fig. 4 again, the
复请参阅图3及4所示,该第一管路301设于邻近于该第一溢流口300的一端,该第四管路304设于远离该第一溢流口300的一端,该第二及三管路302、303则设于该第一及四管路301、304之间,其中,该等管路301、302、303、304上皆分别设有多个释水孔(图中未示),以使经过温度控制装置52后的电著液能平均流入该主槽30的各个部分,使该主槽30内各部分的电著液能保持一致地浓度,又,请参阅图6所示,该第一、二及三管路301、302、303置于该主槽30内的底部,该第四管路304则悬空置于该主槽30内,且该第四管路304所设的释水孔是朝主槽30底部流入电著液,以使该部分的电著液产生一循环效果(如图中箭头所示),如此,即可避免邻近该第四管路304处的电著液,因过于远离该第一溢流口300,导致流速过慢,而产生涂料沉积的现象,影响主槽30内各部分的电著液浓度不同,进而产生颜色不均匀的现象,另,在本实用新型的其它实施例中,该等管路可因主槽30长度改变或更改流入主槽30的电著液流速,而对该等管路的数目进行增减,但是,该等管路中,至少一条管路设置于远离该第一溢流口300的一端,且为悬空设置,以避免该主槽30内的部分电著液,产生涂料沉积的现象。Referring back to Figures 3 and 4, the
在此需特别一提的是,该回收槽36内的平衡管数目可依业者需求而进行增减,并非仅限定于两条,且该等平衡管上亦分别设有多个释水孔,并主槽30内的多条管路及回收槽36内的多条平衡管上的该等释水孔,可配合业者的需求,改变其出水方向及流量大小,以使该主槽30及该回收槽36内的液体(电著液、溶剂)浓度,更加符合业者的需求。What needs to be specially mentioned here is that the number of balance pipes in the
另,在本实用新型的另一实施例中,复请参阅图3及4所示,流入该过滤管347的回收的电著液,可在流入该温度控制装置52前,即直接流入该过滤管347内(如图中虚线所示),以减轻该温度控制装置52的工作负担,又,流入该超过滤器53的回收的电著液,亦可先行流入该温度控制装置52后,再流入该超过滤器53中,以使其分解过程更加顺利,再者,该沉底管345亦可更换为口径较大的管路,并使该涂料回收管348所流入的回收涂料,与自贯穿孔360流入的回收的溶剂,同时注入于该沉底管345内,先行进行混合,以使该第一溢流单元341内的电著液浓度,能更加一致。In addition, in another embodiment of the present utility model, referring to FIGS. 3 and 4 again, the recovered electrodeposition liquid flowing into the
以上所述,仅是本实用新型的较佳实施例,而本实用新型所主张的权利范围并不局限于此,按凡熟悉该项技艺人士,依据本实用新型所揭露的技术内容,可轻易思及的等效变化,均应属不脱离本实用新型的保护范畴。The above is only a preferred embodiment of the utility model, and the scope of rights claimed by the utility model is not limited thereto. According to those who are familiar with the art, according to the technical content disclosed in the utility model, they can easily The equivalent changes considered should all belong to the protection category that does not depart from the present utility model.
Claims (18)
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|---|---|---|---|
| CNU2007203123954U CN201165559Y (en) | 2007-12-26 | 2007-12-26 | Side overflow electronic system |
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007203123954U CN201165559Y (en) | 2007-12-26 | 2007-12-26 | Side overflow electronic system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104862769A (en) * | 2015-05-16 | 2015-08-26 | 中北大学 | Plating solution circulation filter system |
| CN107475719A (en) * | 2017-09-20 | 2017-12-15 | 佛山市海化表面处理科技有限公司 | A kind of two sour burnishing device of novel vertical oxidation line |
| CN109852996A (en) * | 2019-04-12 | 2019-06-07 | 深圳市泓达环境科技有限公司 | A kind of electro-deposition recycling copper device and the copper recycling producing line using it |
| CN110528011A (en) * | 2019-08-29 | 2019-12-03 | 四川中豪科技有限公司 | A kind of aluminium alloy extrusions degreasing bath and degreasing process |
-
2007
- 2007-12-26 CN CNU2007203123954U patent/CN201165559Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104862769A (en) * | 2015-05-16 | 2015-08-26 | 中北大学 | Plating solution circulation filter system |
| CN107475719A (en) * | 2017-09-20 | 2017-12-15 | 佛山市海化表面处理科技有限公司 | A kind of two sour burnishing device of novel vertical oxidation line |
| CN109852996A (en) * | 2019-04-12 | 2019-06-07 | 深圳市泓达环境科技有限公司 | A kind of electro-deposition recycling copper device and the copper recycling producing line using it |
| CN109852996B (en) * | 2019-04-12 | 2024-02-23 | 株洲稷维环保有限公司 | Electrodeposition copper recovery device and copper recovery production line using same |
| CN110528011A (en) * | 2019-08-29 | 2019-12-03 | 四川中豪科技有限公司 | A kind of aluminium alloy extrusions degreasing bath and degreasing process |
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