CN201165494Y - Vertical Continuous Lime Calcination Kiln - Google Patents
Vertical Continuous Lime Calcination Kiln Download PDFInfo
- Publication number
- CN201165494Y CN201165494Y CNU2007201587691U CN200720158769U CN201165494Y CN 201165494 Y CN201165494 Y CN 201165494Y CN U2007201587691 U CNU2007201587691 U CN U2007201587691U CN 200720158769 U CN200720158769 U CN 200720158769U CN 201165494 Y CN201165494 Y CN 201165494Y
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- kiln body
- vertical continuous
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- calcining lime
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- 238000001354 calcination Methods 0.000 title claims abstract description 43
- 235000008733 Citrus aurantifolia Nutrition 0.000 title claims abstract description 29
- 235000011941 Tilia x europaea Nutrition 0.000 title claims abstract description 29
- 239000004571 lime Substances 0.000 title claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 238000005245 sintering Methods 0.000 abstract description 2
- 101100399296 Mus musculus Lime1 gene Proteins 0.000 description 15
- 239000000463 material Substances 0.000 description 11
- 235000019738 Limestone Nutrition 0.000 description 6
- 239000006028 limestone Substances 0.000 description 6
- 239000003245 coal Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 4
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2/00—Lime, magnesia or dolomite
- C04B2/10—Preheating, burning calcining or cooling
- C04B2/12—Preheating, burning calcining or cooling in shaft or vertical furnaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/40—Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Furnace Details (AREA)
Abstract
本实用新型公开了一种立式连续煅烧石灰窑,包括圆筒形的窑体,所述窑体从上至下依次设置有位于所述窑体顶部的闭风进料装置、位于所述窑体内腔上部的布料装置、位于所述布料装置下方的预热区、位于所述预热区下方的煅烧区、位于所述煅烧区下方的冷却区、位于所述冷却区的出料口下方的连续出料装置,所述窑体的顶部设有窑气排出管,所述窑体的内部空间内设有沿所述窑体轴向设置且延伸至所述预热区的热风出风通道,所述热风出风通道的筒壁上设有若干进出风口;本实用新型能连续生产,可控制石灰在窑内匀速下落,无烧结现象,能控制石灰在窑内每个水平面上实现等速下落,彻底杜绝了生烧和过烧的现象。
The utility model discloses a vertical continuous calcining lime kiln, which comprises a cylindrical kiln body. The kiln body is sequentially provided with an air-closing feeding device at the top of the kiln body, a The distributing device on the upper part of the inner cavity, the preheating area located under the distributing device, the calcining area located below the preheating area, the cooling area located below the calcining area, the outlet located below the cooling area A continuous discharge device, the top of the kiln body is provided with a kiln gas discharge pipe, and the inner space of the kiln body is provided with a hot air outlet channel arranged along the axial direction of the kiln body and extending to the preheating zone, The cylinder wall of the hot air outlet channel is provided with several air inlets and outlets; the utility model can be continuously produced, and can control the lime to fall at a constant speed in the kiln without sintering phenomenon, and can control the lime to fall at a constant speed on each horizontal surface in the kiln. , Completely put an end to the phenomenon of raw burning and over burning.
Description
技术领域 technical field
本实用新型涉及一种煅烧石灰窑。The utility model relates to a calcined lime kiln.
背景技术 Background technique
在各行各业要求节能减排环保的大趋势下,目前的石灰窑(包括层石层煤、火石混烧、及回转窑和引进窑型)均有不同程度的缺陷。如煤石混烧窑没法保证不出现过烧和生烧,正品率很低,且耗能不环保,现已被各地政府禁止;进口窑型投资过大,亦存有煅烧工艺不合理的地方,耗能较高。Under the general trend of all walks of life requiring energy saving, emission reduction and environmental protection, the current lime kilns (including bedrock coal, flint mixed firing, rotary kiln and imported kiln types) all have defects to varying degrees. For example, the coal-stone mixed firing kiln cannot guarantee that there will be no over-burning and raw-burning, the authenticity rate is very low, and the energy consumption is not environmentally friendly, which has been banned by local governments; the investment in imported kilns is too large, and there are also unreasonable calcination processes. places, higher energy consumption.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种煅烧工艺合理、且可连续煅烧的立式连续煅烧石灰窑。The technical problem to be solved by the utility model is to provide a vertical continuous calcining lime kiln with reasonable calcining process and continuous calcining.
为解决上述技术问题,本实用新型的技术方案是:立式连续煅烧石灰窑,包括圆筒形的窑体,所述窑体从上至下依次设置有位于所述窑体顶部的闭风进料装置、位于所述窑体内腔上部的布料装置、位于所述布料装置下方的预热区、位于所述预热区下方的煅烧区、位于所述煅烧区下方的冷却区、位于所述冷却区的出料口下方的连续出料装置,所述窑体的顶部设有窑气排出管,所述窑体的内部空间内设有沿所述窑体轴向设置且延伸至所述预热区的热风出风通道,所述热风出风通道的筒壁上设有若干进出风口。In order to solve the above technical problems, the technical solution of the utility model is: a vertical continuous calcining lime kiln, comprising a cylindrical kiln body, and the kiln body is sequentially provided with a closed air inlet located at the top of the kiln body. material device, a material distribution device located at the upper part of the kiln cavity, a preheating area located below the material distribution device, a calcination area located below the preheating area, a cooling area located below the calcination area, and a The continuous discharge device below the discharge port of the kiln body, the top of the kiln body is provided with a kiln gas discharge pipe, and the inner space of the kiln body is provided along the axial direction of the kiln body and extends to the preheating The hot air outlet channel in the zone, the cylinder wall of the hot air outlet channel is provided with a number of air inlet and outlet ports.
作为一种改进,所述闭风进料装置包括进料斗,位于所述进料斗下部的至少三扇周向均布的旋转进料门,所述旋转进料门的轴线水平,位于所述旋转进料门下部的出料口。As an improvement, the air-closed feeding device includes a feeding hopper, at least three rotating feeding doors uniformly distributed in the circumferential direction at the lower part of the feeding hopper, the axis of the rotating feeding door is horizontal, and the rotating The material outlet at the lower part of the material inlet door.
作为一种改进,所述布料装置为上小下大的锥形体,所述锥形体和所述窑体同轴。As an improvement, the distributing device is a cone with a small top and a large bottom, and the cone is coaxial with the kiln body.
作为一种改进,所述煅烧区包括沿所述窑体的外圆周表面安装的环形燃烧室,所述窑体对应于所述煅烧区设有喷火口。As an improvement, the calcination area includes an annular combustion chamber installed along the outer peripheral surface of the kiln body, and the kiln body is provided with a flame nozzle corresponding to the calcination area.
作为对上述技术方案的进一步改进,所述窑体内壁、位于所述喷火口上方设有环形凸起。As a further improvement to the above technical solution, an annular protrusion is provided on the inner wall of the kiln above the burner port.
作为一种改进,所述冷却区的下部设有漏斗形出料口。As an improvement, the lower part of the cooling zone is provided with a funnel-shaped outlet.
作为一种改进,所述连续出料装置包括位于所述冷却区出料口下方且固定安装的接灰盘,所述接灰盘上设有往复运动的推灰板,所述推灰板通过推臂动力连接往复运动驱动装置。As an improvement, the continuous discharge device includes a fixedly installed ash receiving tray located below the outlet of the cooling zone, and a reciprocating ash pushing plate is provided on the ash receiving tray, and the ash pushing plate passes through The push arm power is connected to the reciprocating drive device.
作为对上述技术方案的进一步改进,所述往复运动驱动装置包括电动机,与所述电动机动力连接的变速箱,所述变速箱的动力输出端安装有与所述推臂铰接的摆轮。As a further improvement to the above technical solution, the reciprocating drive device includes an electric motor, a gearbox power-connected to the electric motor, and a balance wheel hinged to the push arm is installed at the power output end of the gearbox.
作为对上述技术方案的进一步改进,所述电动机为变频电动机。As a further improvement to the above technical solution, the motor is a variable frequency motor.
作为一种改进,所述连续出料装置下方设有接料斗,所述接料斗的出料口处设有带式输送机。As an improvement, a hopper is provided under the continuous discharge device, and a belt conveyor is provided at the discharge port of the hopper.
由于采用了上述技术方案,立式连续煅烧石灰窑,包括圆筒形的窑体,所述窑体从上至下依次设置有位于所述窑体顶部的闭风进料装置、位于所述窑体内腔上部的布料装置、位于所述布料装置下方的预热区、位于所述预热区下方的煅烧区、位于所述煅烧区下方的冷却区、位于所述冷却区的出料口下方的连续出料装置,所述窑体的顶部设有窑气排出管,所述窑体的内部空间内设有沿所述窑体轴向设置且延伸至所述预热区的热风出风通道,所述热风出风通道的筒壁上设有若干进出风口;整个窑的煅烧工艺非常合理,耗能极低,每吨石灰用煤不超过100kg(6000卡/kg工业用煤),绝无黑烟排放,窑尾气再用除尘脱硫装置处理,完全可达标排放,所生产的石灰活性度均在350lm以上,绝无过烧、生烧现象;本实用新型能连续生产,可控制石灰窑内匀速下落,无烧结现象,能控制石灰在窑内每个水平面上实现等速下落,彻底杜绝了生烧和过烧的现象,下落的快慢由连续出料装置实现;本实用新型比其他窑节煤8%左右,比回转窑节电80%,占地面积是回转窑的80%,石灰的活性度提高150lm,工程造价是回转窑的60%,工程造价是进口窑型的35%,施工周期缩短一半以上。Due to the adoption of the above-mentioned technical scheme, the vertical continuous calcining lime kiln includes a cylindrical kiln body, and the kiln body is sequentially provided with an air-closed feeding device located at the top of the kiln body, and located at the kiln body. The distributing device on the upper part of the inner cavity, the preheating zone located below the distributing device, the calcining zone below the preheating zone, the cooling zone below the calcining zone, the cooling zone below the outlet of the cooling zone A continuous discharge device, the top of the kiln body is provided with a kiln gas discharge pipe, and the inner space of the kiln body is provided with a hot air outlet channel arranged along the axial direction of the kiln body and extending to the preheating zone, There are several air inlets and outlets on the wall of the hot air outlet channel; the calcination process of the whole kiln is very reasonable, and the energy consumption is extremely low. Smoke emission, the kiln tail gas is treated with dust removal and desulfurization device, which can fully meet the standard discharge. The activity of the produced lime is above 350lm, and there is no phenomenon of over-burning or raw burning; the utility model can be continuously produced and can control the uniform velocity in the lime kiln. Falling, no sintering phenomenon, can control the lime to fall at a constant speed on each horizontal surface in the kiln, completely eliminate the phenomenon of raw burning and over-burning, the speed of falling is realized by the continuous discharge device; the utility model saves coal compared with other kilns About 8%, saving 80% of electricity compared with rotary kiln, occupying an area of 80% of that of rotary kiln, increasing the activity of lime by 150lm, project cost is 60% of rotary kiln, project cost is 35% of imported kiln, construction period shortened by more than half.
附图说明 Description of drawings
附图是本实用新型实施例的结构示意图。Accompanying drawing is the structural representation of the utility model embodiment.
具体实施方式 Detailed ways
如附图所示,立式连续煅烧石灰窑,包括圆筒形的窑体1,所述窑体1内腔设有耐火窑衬,所述窑体1从上至下依次设置有位于所述窑体1顶部的闭风进料装置2、位于所述窑体1内腔上部的布料装置3、位于所述布料装置3下方的预热区4、位于所述预热区4下方的煅烧区5、位于所述煅烧区5下方的冷却区6、位于所述冷却区6的出料口61下方的连续出料装置7,所述窑体1的顶部设有窑气排出管10,所述窑体1的内部空间内设有沿所述窑体1轴向设置且延伸至所述预热区4的热风出风通道9,所述热风出风通道9采用耐高温材料制成,所述热风出风通道9将窑体内的石灰石分割呈筒状,保证石灰石在煅烧区5烧透烧匀,所述热风出风通道9的筒壁上设有若干进出风口91,可使煅烧火焰穿透石灰石料层,避免漏烧,同时将多余的热量通过通道传递到窑的上部,对石灰石原料进行预热,以节约能源。As shown in the drawings, the vertical continuous calcining lime kiln includes a
所述闭风进料装置2包括进料斗21,位于所述进料斗21下部的至少三扇周向均布的旋转进料门22,所述旋转进料门22的轴线水平,位于所述旋转进料门22下部的出料口23,该装置近似于宾馆、饭店的旋转门,可防止窑内气体外溢。The air-closed
所述布料装置3为上小下大的锥形体,所述锥形体和所述窑体1同轴,这样物料下落时,物料被锥体均匀地分配在环形的范围之内,避免炉内偏烧的发生。The
所述煅烧区5包括沿所述窑体1的外圆周表面安装的环形燃烧室51,所述环形燃烧室51可以是一个或多个,根据实际情况设置,本实施例中采用的是两个,所述窑体1对应于所述煅烧区5设有喷火口52,用超微细的煤粉喷烧,整个窑的煅烧工艺非常合理,耗能极低,每吨石灰用煤不超过100kg(6000卡/kg工业用煤)绝无黑烟排放,窑尾气再用除尘脱硫装置处理,完全可达标排放,所生产的石灰活性度均在350lm以上,绝无过烧、生烧现象。所述窑体1内壁、位于所述喷火口52上方设有环形凸起53,可使窑内的环形凸起53下方形成煅烧火焰带,保证对石灰石的均匀煅烧。The
所述冷却区6的下部设有漏斗形出料口6,可控制石灰石料的下落速度。The lower part of the
所述连续出料装置7包括位于所述冷却区出料口61下方且固定安装的接灰盘71,接灰盘利用石灰的堆积来封堵所述冷却区6下部的漏斗形出料口6,所述接灰盘71上设有往复运动的推灰板72,推灰板72推动一次,石灰就下落一次,如次往复运动,即实现石灰的连续出料。所述推灰板72通过推臂73动力连接往复运动驱动装置。所述往复运动驱动装置包括电动机74,与所述电动机74动力连接的变速箱75,所述变速箱75的动力输出端安装有与所述推臂73铰接的摆轮76。所述电动机74为变频电动机,可控制出料的速度,从而控制煅烧的速度和质量。The
所述连续出料装置7下方设有接料斗81,所述接料斗81的出料口处设有带式输送机8,以便将石灰成品运到远处。A receiving
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201587691U CN201165494Y (en) | 2007-12-19 | 2007-12-19 | Vertical Continuous Lime Calcination Kiln |
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007201587691U CN201165494Y (en) | 2007-12-19 | 2007-12-19 | Vertical Continuous Lime Calcination Kiln |
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| CN201165494Y true CN201165494Y (en) | 2008-12-17 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106746769A (en) * | 2016-12-23 | 2017-05-31 | 山西奋达机械制造有限公司 | Upright active lime calcining furnace |
| CN113000138A (en) * | 2021-02-28 | 2021-06-22 | 梁玉静 | A dustless reducing mechanism for animal husbandry feed production |
-
2007
- 2007-12-19 CN CNU2007201587691U patent/CN201165494Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106746769A (en) * | 2016-12-23 | 2017-05-31 | 山西奋达机械制造有限公司 | Upright active lime calcining furnace |
| CN106746769B (en) * | 2016-12-23 | 2019-04-30 | 山西奋达机械制造有限公司 | Upright active lime calcining furnace |
| CN113000138A (en) * | 2021-02-28 | 2021-06-22 | 梁玉静 | A dustless reducing mechanism for animal husbandry feed production |
| CN113000138B (en) * | 2021-02-28 | 2023-01-03 | 临沂宏牧饲料有限公司 | A dustless reducing mechanism for animal husbandry feed production |
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