CN201132206Y - Turbulence controller for horizontal continuous casting tundish - Google Patents
Turbulence controller for horizontal continuous casting tundish Download PDFInfo
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- CN201132206Y CN201132206Y CNU2007200641519U CN200720064151U CN201132206Y CN 201132206 Y CN201132206 Y CN 201132206Y CN U2007200641519 U CNU2007200641519 U CN U2007200641519U CN 200720064151 U CN200720064151 U CN 200720064151U CN 201132206 Y CN201132206 Y CN 201132206Y
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- tundish
- continuous casting
- turbulence controller
- molten steel
- horizontal continuous
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- 238000009749 continuous casting Methods 0.000 title claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 abstract description 30
- 239000010959 steel Substances 0.000 abstract description 30
- 238000002347 injection Methods 0.000 abstract description 12
- 239000007924 injection Substances 0.000 abstract description 12
- 230000003628 erosive effect Effects 0.000 abstract description 6
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 239000011819 refractory material Substances 0.000 abstract description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 2
- 230000004888 barrier function Effects 0.000 abstract description 2
- 239000007789 gas Substances 0.000 abstract description 2
- 239000001301 oxygen Substances 0.000 abstract description 2
- 229910052760 oxygen Inorganic materials 0.000 abstract description 2
- 238000007667 floating Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000009848 ladle injection Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000009865 steel metallurgy Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Continuous Casting (AREA)
Abstract
一种水平连铸中间包湍流控制器,它包括一个本体1,本体1为一个立体矩形,在本体1上设有一个矩形空腔2,矩形空腔2的开口大,底部小,矩形的空腔2的四个内壁为圆弧面。湍流控制器置于浇注位置的正下方,由于钢包长水口注流恰好冲击在包底的湍流控制器内,注流的湍流受到约束,能增加钢水在中间包内停留时间,能有效减少钢液开浇时的喷溅发生,能减轻对耐火材料的侵蚀作用,更重要的是减小开浇时钢液喷溅分散时的吸氧吸气作用。而且注流沿湍流控制器内壁倾角逆向上向中间包钢液表面缓慢流动,与向下流入湍流控制器内的注流而不断地混合,然后又向上流动,为夹杂物碰撞长大上浮创造了良好机遇,克服了水平连铸中间包液面深导致死区较大的缺点。
A horizontal continuous casting tundish turbulence controller, which includes a body 1, the body 1 is a three-dimensional rectangle, a rectangular cavity 2 is arranged on the body 1, the opening of the rectangular cavity 2 is large, the bottom is small, and the rectangular cavity The four inner walls of the cavity 2 are circular arc surfaces. The turbulence controller is placed directly below the pouring position. Since the injection flow from the long nozzle of the ladle just hits the turbulence controller at the bottom of the ladle, the turbulent flow of the injection flow is restricted, which can increase the residence time of molten steel in the tundish and effectively reduce the flow rate of molten steel. The occurrence of splashing during pouring can reduce the erosion effect on refractory materials, and more importantly, reduce the oxygen absorption and gas absorption effect when molten steel is splashed and dispersed during pouring. Moreover, the injection flow slowly flows upwards along the inclination angle of the inner wall of the turbulence controller to the surface of the tundish liquid steel, and continuously mixes with the injection flow flowing down into the turbulence controller, and then flows upwards, creating a barrier for inclusions to collide, grow and float A good opportunity to overcome the shortcomings of the large dead zone caused by the deep liquid level in the horizontal continuous casting tundish.
Description
技术领域 technical field
本实用新型涉及钢铁冶金领域,特别是在水平连铸技术领域中使用的一种新型水平连铸中间包钢水控流装置。The utility model relates to the field of iron and steel metallurgy, in particular to a novel horizontal continuous casting tundish liquid steel flow control device used in the technical field of horizontal continuous casting.
背景技术 Background technique
连铸中间包作为钢包和结晶器之间用于钢水过渡的容器,起到稳定钢流、分流和贮存钢水便于连浇的作用。随着连铸生产的不断发展,连铸技术水平的不断提高,人们将中间包作为钢水进入结晶器凝固前最后的精炼手段,通过改善钢水流动形态、延长钢水在中间包内停留时间,改善钢液流动轨迹,促进夹杂物的长大上浮,力争在中间包内进一步降低钢液中夹杂物含量。The continuous casting tundish is used as a container for the transition of molten steel between the ladle and the crystallizer, and plays the role of stabilizing the steel flow, diverting and storing the molten steel for continuous casting. With the continuous development of continuous casting production and the continuous improvement of continuous casting technology, people use the tundish as the last refining method before the molten steel enters the crystallizer to solidify. The flow path of liquid is promoted to promote the growth and floating of inclusions, and strive to further reduce the content of inclusions in molten steel in the tundish.
中间包内夹杂物去除主要是靠钢包长水口注流冲击区内流体混合,夹杂物相互碰撞长大后上浮来实现。目前在弧形连铸领域,在中间包内采用一种新型控流装置——湍流控制器已使用较为普遍,但在水平连铸领域开展中间包冶金功能研究工作相对较为落后,国内外这方面的报道很少。The removal of inclusions in the tundish is mainly achieved by the fluid mixing in the injection impact zone of the ladle shroud, and the inclusions collide with each other and grow up to float up. At present, in the field of arc continuous casting, it is common to use a new type of flow control device in the tundish—the turbulence controller. However, the research work on metallurgical functions of the tundish in the field of horizontal continuous casting is relatively backward. There are very few reports.
水平连铸中间包浇注位置位于中间包工作区,长水口注流离水口通道及中间包直立面距离较近,钢水注流对中间包水口及中间包包壁冲刷侵蚀严重。另外,钢包中的钢液从长水口流出进入中间包后,还没来得急和周围钢液混匀就直接从中间包水口流出进入结晶器中,钢中夹杂物没有足够上浮时间。水平连铸与弧形连铸相比中间包熔池较深,夹杂物上浮距离长,再加上中间包容量较小,因此夹杂物缺少足够的上浮时间。又由于水平连铸结晶器是水平放置,并且与中间包密封联接,从钢包进入中间包的钢液夹杂物没有任何上浮机会就直接进入铸坯。这样在中间包去除钢水夹杂物的作用对水平连铸来说意义更加重大。The pouring position of the horizontal continuous casting tundish is located in the tundish working area, and the long nozzle flow is relatively close to the nozzle channel and the vertical surface of the tundish, and the molten steel injection has serious erosion and erosion on the tundish nozzle and the tundish wall. In addition, after the molten steel in the ladle flows out from the long nozzle and enters the tundish, it flows out of the tundish nozzle and enters the crystallizer before it is in a hurry to mix with the surrounding molten steel, and the inclusions in the steel do not have enough time to float up. Compared with arc continuous casting, horizontal continuous casting has a deeper tundish molten pool, and the floating distance of inclusions is longer. In addition, the capacity of tundish is smaller, so inclusions lack sufficient floating time. And because the horizontal continuous casting crystallizer is placed horizontally and is sealed and connected with the tundish, the molten steel inclusions entering the tundish from the ladle directly enter the casting slab without any chance of floating. In this way, the role of removing molten steel inclusions in the tundish is more significant for horizontal continuous casting.
发明内容 Contents of the invention
本实用新型的目的是提供一种水平连铸中间包湍流控制器,在现有水平连铸中间包基础上,克服中间包在促进钢液中夹杂物上浮去除功能上的不足,通过在中间包内钢包长水口下方安装湍流控制器,减轻钢包开浇或更换时由于钢包注流冲击造成的钢水飞溅,减少中间包内衬因钢流冲刷造成的侵蚀。对中间包内钢液流动进行控制,改变中间包内钢液流场,使钢水流动更加合理,增加钢液在中间包内的停留时间,利于夹杂物上浮分离去除,提高钢水洁净度。The purpose of this utility model is to provide a turbulent flow controller for a horizontal continuous casting tundish. A turbulence controller is installed under the long nozzle of the inner ladle to reduce the splash of molten steel caused by the impact of the ladle injection flow when the ladle is opened or replaced, and to reduce the erosion of the tundish lining due to the erosion of the steel flow. Control the flow of molten steel in the tundish, change the flow field of molten steel in the tundish, make the flow of molten steel more reasonable, increase the residence time of molten steel in the tundish, facilitate the floating, separation and removal of inclusions, and improve the cleanliness of molten steel.
本实用新型的技术方案是:一种水平连铸中间包湍流控制器,它包括一个本体,本体为一个立体的矩形,在本体上设有一个有底矩形空腔,矩形空腔的开口大,底部小,矩形空腔的四个内壁为圆弧面。The technical solution of the utility model is: a horizontal continuous casting tundish turbulence controller, which includes a body, the body is a three-dimensional rectangle, a bottomed rectangular cavity is arranged on the body, the opening of the rectangular cavity is large, The bottom is small, and the four inner walls of the rectangular cavity are arc surfaces.
水平连铸中间包湍流控制器由耐火材料制成,设置在长水口的正下方,与浇铸长水口对应,用于控制钢水的流动、混合和停留,促进夹杂物的排除。The horizontal continuous casting tundish turbulence controller is made of refractory material and is installed directly below the shroud, corresponding to the casting shroud. It is used to control the flow, mixing and retention of molten steel and promote the removal of inclusions.
本实用新型与现有技术相比具有如下特点:Compared with the prior art, the utility model has the following characteristics:
中间包内夹杂物去除主要是靠钢包长水口注流冲击区内钢液混合,夹杂物相互碰撞长大上浮来实现。无湍流控制器的中间包内钢包长水口注流直接冲击到包底的冲击砖上,沿着中间包包底铺散开,被溅起飞向四周,并直接进入结晶器,不利于夹杂物上浮。有湍流控制器的中间包内钢包长水口注流恰好冲击在包底的湍流控制器内,注流的湍流受到约束,能增加钢水在中间包内停留时间,能有效减少钢液开浇时的喷溅发生,能减轻对耐火材料的侵蚀作用,更重要的是减小开浇时钢液喷溅分散时的吸氧吸气作用。而且注流沿湍流控制器内壁倾角逆向上向中间包钢液表面缓慢流动,与向下流入湍流控制器内的注流而不断地混合,然后又向上流动,为夹杂物碰撞长大上浮创造了良好机遇,克服了水平连铸中间包液面深导致死区较大的缺点。The removal of inclusions in the tundish is mainly achieved by the mixing of molten steel in the injection impact zone of the long nozzle of the ladle, and the inclusions collide with each other, grow up and float. The injection flow of ladle long nozzle in the tundish without turbulence controller directly impacts on the impact brick at the bottom of the tundish, spreads along the bottom of the tundish, is splashed to the surroundings, and directly enters the crystallizer, which is not conducive to the floating of inclusions . In the tundish with a turbulence controller, the injection flow from the long nozzle of the ladle just hits the turbulence controller at the bottom of the tundish. The turbulent flow of the injection flow is restricted, which can increase the residence time of molten steel in the tundish and effectively reduce the time when the molten steel is poured. The occurrence of splashing can reduce the erosion effect on refractory materials, and more importantly, reduce the oxygen absorption and gas absorption effect when molten steel is splashed and dispersed during pouring. Moreover, the injection flow slowly flows upward along the inclination angle of the inner wall of the turbulence controller to the surface of the molten steel in the tundish, and continuously mixes with the injection flow flowing downward into the turbulence controller, and then flows upward, creating a barrier for inclusions to collide, grow and float Good opportunity to overcome the disadvantage of large dead zone caused by deep liquid level in horizontal continuous casting tundish.
实验室水力模型数据研究表明使用湍流控制器使钢液在中间包内滞止时间由17s增加到30s,增加76.47%,使夹杂物有较足够的上浮时间;死区的体积分数由61.80%减少到31.64%,夹杂物碰撞长大的机会大大增加。Laboratory hydraulic model data research shows that the use of turbulence controller increases the stagnation time of molten steel in the tundish from 17s to 30s, an increase of 76.47%, so that the inclusions have more than enough time to float up; the volume fraction of the dead zone is reduced from 61.80% Up to 31.64%, the chance of inclusion collision growth is greatly increased.
以下结合附图和具体实施方式对实用新型的详细结构作进一步描述。The detailed structure of the utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
附图1为本实用新型的结构示意图;Accompanying
附图2为附图1中的A-A剖视图;Accompanying
附图3为附图1中的B-B剖视图。Accompanying drawing 3 is B-B sectional view among accompanying
具体实施方式 Detailed ways
如附图所示:一种水平连铸中间包湍流控制器,它包括一个本体1,本体1为一个长760mm×宽560mm×高200mm的立体矩形。在本体1上设有一个有底的矩形空腔2,矩形空腔2的开口大,底部小,矩形的空腔2的上部尺寸为600mm×400mm,底部尺寸为300mm×250mm,深为120mm。矩形空腔2的四个内壁为圆弧面,R1为165mm,R2为130mm。As shown in the accompanying drawings: a horizontal continuous casting tundish turbulence controller, which includes a
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007200641519U CN201132206Y (en) | 2007-08-11 | 2007-08-11 | Turbulence controller for horizontal continuous casting tundish |
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007200641519U CN201132206Y (en) | 2007-08-11 | 2007-08-11 | Turbulence controller for horizontal continuous casting tundish |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101972845A (en) * | 2010-09-27 | 2011-02-16 | 莱芜钢铁股份有限公司 | Steel ladle without vortexes and working method thereof |
| CN111299535A (en) * | 2020-04-17 | 2020-06-19 | 攀钢集团攀枝花钢钒有限公司 | Quality control method for head covering blank in slab continuous casting |
-
2007
- 2007-08-11 CN CNU2007200641519U patent/CN201132206Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101972845A (en) * | 2010-09-27 | 2011-02-16 | 莱芜钢铁股份有限公司 | Steel ladle without vortexes and working method thereof |
| CN101972845B (en) * | 2010-09-27 | 2013-03-13 | 山东钢铁股份有限公司 | Steel ladle without vortexes and working method thereof |
| CN111299535A (en) * | 2020-04-17 | 2020-06-19 | 攀钢集团攀枝花钢钒有限公司 | Quality control method for head covering blank in slab continuous casting |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081015 Termination date: 20150811 |
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| EXPY | Termination of patent right or utility model |