CN201128911Y - Underwater Piling Guide Frame - Google Patents
Underwater Piling Guide Frame Download PDFInfo
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- CN201128911Y CN201128911Y CNU200720096981XU CN200720096981U CN201128911Y CN 201128911 Y CN201128911 Y CN 201128911Y CN U200720096981X U CNU200720096981X U CN U200720096981XU CN 200720096981 U CN200720096981 U CN 200720096981U CN 201128911 Y CN201128911 Y CN 201128911Y
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Abstract
一种水下打桩导向架,包括:导向架主体,两个导向立柱对应设在底座上,对应内侧设导向槽;数个支撑体分布在底座左右侧及前后侧,支撑体一端固定在底座上,另端与导向立柱上端固定;数个吊耳左右对称布设在底座上;固定导向块位于导向立柱内侧而固定于底座上;移动导向块活动式插设在导向立柱导向槽内,两侧分别与钢丝绳一端连接;钢丝绳滑道组件固联于导向立柱顶部,其滑槽通过支撑板而固定在立柱顶部,滑槽内设摩擦衬板,钢丝绳位于滑槽内摩擦衬板上,一端连接配重,另端与移动导向块连接,配重块与移动导向块分置于导向立柱两侧;导向架无控制系统和机械转动机构,适用于钢桩翼板尺寸差别较大的多种钢桩,操作简便、安全可靠,施工作业效率和质量高。
An underwater piling guide frame, comprising: a main body of the guide frame, two guide columns correspondingly arranged on the base, and guide grooves arranged on the corresponding inner side; several supports are distributed on the left, right, front and rear sides of the base, and one end of the support is fixed on the base , the other end is fixed to the upper end of the guide column; several lifting lugs are symmetrically arranged on the base; the fixed guide block is located inside the guide column and fixed on the base; It is connected with one end of the steel wire rope; the steel wire rope slideway assembly is fixedly connected to the top of the guide column, and its chute is fixed on the top of the column through the support plate. There is a friction lining in the chute, and the steel wire rope is located on the friction lining in the chute. One end is connected to the counterweight , the other end is connected with the mobile guide block, and the counterweight and the mobile guide block are placed on both sides of the guide column; the guide frame has no control system and mechanical rotation mechanism, and is suitable for various steel piles with large differences in the size of the steel pile flange. The operation is simple, safe and reliable, and the construction efficiency and quality are high.
Description
技术领域technical field
本实用新型涉及海洋工程安装设备,尤其涉及一种用于海洋石油开采工程中水下打桩作业时,对桩进行导向及扶正的水下打桩导向架。The utility model relates to marine engineering installation equipment, in particular to an underwater piling guide frame used for guiding and straightening piles during underwater piling operations in offshore oil exploitation projects.
背景技术Background technique
插入海底的独立钢桩用于将锚泊系统中的系泊腿固定于海底。在海上进行插桩作业时,不仅要求对钢桩进行垂直方向的导向定位,还要求限制桩在水平面内的方位角,因为钢桩上系有锚链,锚链方向有一定要求。因此插桩及打桩作业需要利用水下打桩导向架,以保证钢桩在海底的安装精度要求。Independent steel piles inserted into the seabed are used to secure the mooring legs in the mooring system to the seabed. When carrying out pile insertion operations at sea, not only the vertical orientation of the steel piles is required, but also the azimuth angle of the piles in the horizontal plane must be limited, because the steel piles are tied with anchor chains, and the direction of the anchor chains has certain requirements. Therefore, the pile insertion and piling operations need to use the underwater piling guide frame to ensure the installation accuracy requirements of the steel piles on the seabed.
在施工中可以借助钢桩的翼板作为导向,但是,不同地层钢桩翼板尺寸差别较大,这样一种导向架就不能同时对不同翼板的钢桩进行导向。在现有技术中,国外有带控制系统的开合式打桩导向架,且只能适用于一种钢桩型式,另外,对于水下作业设备,设置有控制系统、液压系统或者机械传动机构,肯定会增大施工作业的不可靠性。目前尚缺乏适用于不同钢桩型式、不带任何控制系统、无机械转动机构的可靠性更高的导向架。During construction, the flanges of steel piles can be used as guides. However, the size of the flanges of steel piles in different formations is quite different, and such a guide frame cannot guide the steel piles of different flanges at the same time. In the existing technology, there are open-close piling guide frames with control systems abroad, and they can only be applied to one type of steel pile. In addition, for underwater operation equipment, there are control systems, hydraulic systems or mechanical transmission mechanisms. It will increase the unreliability of construction work. At present, there is still a lack of a more reliable guide frame suitable for different types of steel piles, without any control system, and without a mechanical rotating mechanism.
有鉴于此,设计一种不带任何控制系统、无机械转动且可适用于不同钢桩翼板型式的导向架是本技术领域迫切需要解决的问题之一。In view of this, designing a guide frame without any control system, without mechanical rotation and applicable to different types of steel pile wing plates is one of the urgent problems to be solved in this technical field.
实用新型内容Utility model content
本实用新型的主要目的在于克服现有产品存在的上述缺点,而提供一种水下打桩导向架,其包括由底座、导向立柱和支撑构成的导向架主体以及设置在导向架主体上的固定导向块、移动导向块、配重块及钢丝绳滑道组件;该导向架可用于具有宽翼板的钢桩(用于软地层)的打桩作业,其通过固定导向块、移动导向块、配重及钢丝绳滑道组件的作用,也可适用于窄翼板钢桩的打桩作业;该导向架无任何控制系统、无机械转动机构,能够同时适用于钢桩翼板尺寸差别较大的多种钢桩,操作简便、安全可靠,有效提高施工作业效率和质量。The main purpose of the utility model is to overcome the above-mentioned shortcomings existing in the existing products, and provide an underwater piling guide frame, which includes a guide frame main body composed of a base, a guide column and a support, and a fixed guide set on the guide frame main body. block, moving guide block, counterweight and wire rope slideway assembly; The function of the steel wire rope slideway component is also applicable to the piling operation of the narrow flange steel pile; the guide frame has no control system and no mechanical rotation mechanism, and can be applied to various steel piles with large differences in the size of the steel pile flange , easy to operate, safe and reliable, effectively improving the efficiency and quality of construction operations.
本实用新型的目的是由以下技术方案实现的。The purpose of this utility model is achieved by the following technical solutions.
本实用新型水下打桩导向架,其特征在于,包括:一导向架主体,其包括底座、两个导向立柱、数个支撑体及数个吊耳,两个导向立柱对应设置在底座上,且两对应内侧设有导向槽;数个支撑体分布在底座左右侧及前后侧,支撑体一端固定在底座上,而另一端与导向立柱上端固定;数个起吊用吊耳为左右对称布设在底座上;一固定导向块,其位于两个导向立柱的内侧而固定于底座上;一移动导向块,其活动式设置在两个导向立柱相对应内侧的导向槽内,其两侧分别与钢丝绳一端连接;两个钢丝绳滑道组件,分别固联于两个导向立柱顶部,其包括滑槽、钢丝绳和支撑板,滑槽通过支撑板而固定在立柱顶部,滑槽内设有摩擦衬板,钢丝绳位于滑槽内摩擦衬板上,其一端连接配重,另端与移动导向块连接,配重块与移动导向块分置于导向立柱两侧。The utility model underwater piling guide frame is characterized in that it includes: a guide frame main body, which includes a base, two guide columns, several supports and several lifting lugs, and the two guide columns are correspondingly arranged on the base, and There are guide grooves on the two corresponding inner sides; several supports are distributed on the left, right, front and rear sides of the base, one end of the support is fixed on the base, and the other end is fixed to the upper end of the guide column; several lifting lugs are symmetrically arranged on the base Above; a fixed guide block, which is located on the inner side of the two guide columns and fixed on the base; a movable guide block, which is movably arranged in the guide grooves corresponding to the inner sides of the two guide columns, and its two sides are respectively connected to one end of the wire rope. Connection; two steel wire rope slideway components are fixedly connected to the tops of two guide columns respectively, which include chute, steel wire rope and support plate. The chute is fixed on the top of the column through the support plate. It is located on the inner friction liner of the chute, one end of which is connected to the counterweight, and the other end is connected to the moving guide block, and the counterweight and the moving guide block are respectively placed on both sides of the guide column.
前述的水下打桩导向架,其特征在于:所述底座为一侧具有开口的板体,该板体上面设有数个加强梁和出水孔,板体上面远离开口位置处设有一圈防折弯梁,且板体上设有8个起吊用吊耳,平均分布在板体的前后左右相应梁上;一方面使导向架在起吊时底座受力相对均匀,另一方面保证起吊绳索在松扣后能顺利落在底座非开口一侧,从而保证锚链能顺利入泥,板体底面设有数块防止滑移的入泥板。The aforementioned underwater piling guide frame is characterized in that: the base is a plate body with an opening on one side, several reinforcing beams and water outlet holes are arranged on the plate body, and a circle of anti-bending is provided on the plate body far away from the opening. Beams, and there are 8 lifting lugs on the board body, which are evenly distributed on the corresponding beams at the front, rear, left, and right sides of the board body; Finally, it can fall smoothly on the non-opening side of the base, so as to ensure that the anchor chain can enter the mud smoothly. The bottom surface of the board is provided with several mud entry plates to prevent slippage.
前述的水下打桩导向架,其特征在于:所述两个导向立柱顶部分别设有喇叭开口,且两个导向立柱对应内侧设置的导向槽是自喇叭开口处开始向下整个贯通,底座上对应处也设置有开口槽,该开口槽与立柱上的导向槽贯通一体,供桩上的导向翼板穿过底座而进入地下。The aforementioned underwater piling guide frame is characterized in that: the tops of the two guide columns are respectively provided with horn openings, and the guide grooves provided on the corresponding inner sides of the two guide columns are completely penetrated downwards from the horn openings, and the bases correspond to An open slot is also provided at the place, and the open slot is integrated with the guide slot on the column, so that the guide flange on the pile passes through the base and enters the ground.
前述的水下打桩导向架,其特征在于:所述移动导向块由中空的锥形体与柱形体固定连接一体构成,且锥形体位于柱形体上方,该锥形体的设计是为了便于桩前端的导入;移动导向块外侧对应设有两个导向翼板,该导向翼板分别活动式插设在两个导向立柱相对应内侧的导向槽内,且导向翼板顶端设有供钢丝绳连接的吊耳;该移动导向块设有供锚链通过的开口及加强筋。The aforementioned underwater piling guide frame is characterized in that: the mobile guide block is composed of a hollow conical body and a cylindrical body fixedly connected together, and the conical body is located above the cylindrical body, and the design of the conical body is to facilitate the introduction of the front end of the pile The outer side of the mobile guide block is correspondingly provided with two guide vanes, which are respectively movably inserted in the guide grooves corresponding to the inner sides of the two guide columns, and the top of the guide vanes is provided with lifting lugs for connecting wire ropes; The moving guide block is provided with openings and reinforcing ribs for anchor chains to pass through.
前述的水下打桩导向架,其特征在于:所述移动导向块的锥形体部设有扇形滑槽,该扇形滑槽的设置是为了便于桩前端导入后桩上的导向翼板能沿该扇形滑槽滑入柱部的矩形导向槽内,以实现对桩的水平方位的导向,滑槽的宽度大于吊装旋转作业精度范围;所述移动导向块的柱形体部设有矩形导向槽,该导向槽的宽度略大于桩上翼板厚度;所述扇形滑槽与矩形导向槽相互贯通。The aforementioned underwater piling guide frame is characterized in that: the conical body of the mobile guide block is provided with a fan-shaped chute, and the setting of the fan-shaped chute is to facilitate the introduction of the front end of the pile into the rear guide wing on the pile to be able to move along the fan-shaped The chute slides into the rectangular guide groove of the column to realize the guidance of the horizontal orientation of the pile. The width of the chute is larger than the precision range of hoisting and rotating operations; the cylindrical body of the mobile guide block is provided with a rectangular guide groove, and the guide The width of the groove is slightly larger than the thickness of the upper flange of the pile; the fan-shaped chute and the rectangular guide groove communicate with each other.
前述的水下打桩导向架,其特征在于:所述固定导向块由中空的锥形体与柱形体固定连接一体构成,且锥形体位于柱形体上方,其外侧对应设有两个插接部,该插接部分别插设在两个导向立柱相对应内侧的导向槽内;该固定导向块设有供锚链通过的开口及加强筋。The aforementioned underwater piling guide frame is characterized in that: the fixed guide block is composed of a hollow conical body and a cylindrical body fixedly connected together, and the conical body is located above the cylindrical body, and its outer side is correspondingly provided with two sockets. The plug-in parts are respectively inserted in the guide grooves corresponding to the inner sides of the two guide columns; the fixed guide block is provided with an opening and a reinforcing rib for the anchor chain to pass through.
前述的水下打桩导向架,其特征在于:所述固定导向块的锥形体部设有扇形滑槽,该扇形滑槽的宽度稍大于矩形导向槽的宽度;所述移动导向块的柱形体部设有矩形导向槽,该导向槽的开口宽度略大于桩上翼板厚度;所述扇形滑槽与矩形导向槽相互贯通。The aforementioned underwater piling guide frame is characterized in that: the conical body of the fixed guide block is provided with a fan-shaped chute, and the width of the fan-shaped chute is slightly larger than the width of the rectangular guide groove; the cylindrical body of the moving guide block A rectangular guide groove is provided, and the opening width of the guide groove is slightly larger than the thickness of the upper wing plate of the pile; the fan-shaped chute and the rectangular guide groove communicate with each other.
前述水下打桩导向架,其特征在于:所述钢丝绳滑道组件的滑槽借助支撑板而固定在导向立柱顶部喇叭开口处;所述配重为框体内设置金属块构成;所述钢丝绳一端连接在配重块的框体上,另一端与移动导向块的吊耳连接。The above-mentioned underwater piling guide frame is characterized in that: the chute of the steel wire rope slideway assembly is fixed at the horn opening at the top of the guide column by means of a support plate; the counterweight is formed by setting a metal block in the frame; On the frame body of the counterweight, the other end is connected with the lifting lug of the moving guide block.
前述水下打桩导向架,其特征在于:所述支撑体为8个,分布在底座前后左右侧各2个,支撑体一端固定在底座上,而另一端与导向立柱上端固定。The aforementioned underwater piling guide frame is characterized in that there are 8 support bodies, 2 of which are distributed on the front, rear, left, and right sides of the base. One end of the support body is fixed on the base, and the other end is fixed to the upper end of the guide column.
本实用新型水下打桩导向架的有益效果,其适用于水下打桩时的扶正,也适用于对桩在水平方位的导向,结构简单易造,制造成本低;该水下打桩导向架实现了一架多用的功效,即可对不同翼板尺寸的钢桩进行扶正和水平方位的导向;该水下打桩导向架无任何控制系统和机械转动机构,提高了水下作业的可靠性、工作效率和施工质量。The beneficial effect of the underwater piling guide frame of the utility model is that it is suitable for righting during underwater piling, and is also suitable for guiding the piles in the horizontal direction. The structure is simple and easy to manufacture, and the manufacturing cost is low; the underwater piling guide frame realizes A multi-purpose frame can straighten and guide steel piles of different flange sizes; the underwater piling guide frame does not have any control system and mechanical rotation mechanism, which improves the reliability and work efficiency of underwater operations and construction quality.
附图说明:Description of drawings:
图1A为本实用新型水下打桩导向架立体结构示意图。Fig. 1A is a schematic diagram of the three-dimensional structure of the underwater piling guide frame of the present invention.
图1B为本实用新型水下打桩导向架结构俯视示意图。Fig. 1B is a schematic plan view of the structure of the underwater piling guide frame of the present invention.
图1C为本实用新型水下打桩导向架结构左视示意图。Fig. 1C is a schematic left view of the structure of the underwater piling guide frame of the present invention.
图2A为本实用新型水下打桩导向架底座结构俯视示意图。Fig. 2A is a top view schematic diagram of the base structure of the underwater piling guide frame of the present invention.
图2B为本实用新型水下打桩导向架底座结构仰视示意图。Fig. 2B is a schematic bottom view of the base structure of the underwater piling guide frame of the present invention.
图3为本实用新型水下打桩导向架导向立柱结构示意图。Fig. 3 is a structural schematic diagram of the guiding column of the underwater piling guide frame of the utility model.
图4为本实用新型水下打桩导向架移动导向块结构示意图。Fig. 4 is a structural schematic diagram of the movable guide block of the underwater piling guide frame of the present invention.
图5A为本实用新型水下打桩导向架钢丝绳滑道组件结构示意图。Fig. 5A is a structural schematic diagram of the steel wire rope slideway assembly of the underwater piling guide frame of the present invention.
图5B为图5A所示滑道结构断面示意图。FIG. 5B is a schematic cross-sectional view of the slideway structure shown in FIG. 5A .
图6为本实用新型水下打桩导向架的起吊状态示意图。Fig. 6 is a schematic diagram of the hoisting state of the underwater piling guide frame of the present invention.
图中主要标号说明:1导向架主体、11底座、111出水孔、112防折弯梁、113入泥板、114加强梁、12支撑体、13导向立柱、131导向喇叭口、132导向槽、14起吊用吊耳、2固定导向块、3配重、4移动导向块、41锥形体、42吊耳、43导向翼板、44加强筋、45柱形体、46矩形导向槽、47扇形滑槽、48锚链通过用开口、5钢丝绳滑道组件、51滑槽、511摩擦衬板、52支撑板、53钢丝绳、6起吊绳索、7起吊横梁。Explanation of main symbols in the figure: 1 guide frame main body, 11 base, 111 water outlet hole, 112 anti-bending beam, 113 mud plate entry, 114 strengthening beam, 12 support body, 13 guide column, 131 guide bell mouth, 132 guide groove, 14 lifting lugs, 2 fixed guide blocks, 3 counterweight, 4 movable guide blocks, 41 conical body, 42 lifting lugs, 43 guide flanges, 44 ribs, 45 cylindrical bodies, 46 rectangular guide grooves, 47 fan-shaped chute , 48 anchor chain through the opening, 5 steel wire rope slideway assembly, 51 chute, 511 friction lining, 52 support plate, 53 steel wire rope, 6 lifting rope, 7 lifting beam.
具体实施方式Detailed ways
参阅图1A、图1B、图1C所示,本实用新型水下打桩导向架包括一导向架主体1,其包括底座11、两个导向立柱13、数个支撑体12及数个起吊用的吊耳14,两个导向立柱13对应设置在底座11上,且两对应内侧设有导向槽132(图3所示);数个支撑体12分布在底座11左右侧及前后侧,支撑体12一端固定在底座11上,而另一端与导向立柱13上端固定;数个起吊用吊耳14为左右对称布设在底座11上;一固定导向块2,其位于两个导向立柱13的内侧而固定于底座11上;一移动导向块4,其活动式设置在两个导向立柱13相对应内侧的导向槽132内,其两侧分别与钢丝绳53一端连接,以与导向立柱13另一侧的配重3相联而沿导向立柱13上的导向槽132滑动;两个钢丝绳滑道组件5,分别固联于两个导向立柱13顶部,其包括滑槽51、钢丝绳53和支撑板52(图5A所示),滑槽51通过支撑板52而固定在导向立柱13顶部,滑槽51内设有摩擦衬板511,钢丝绳53位于滑槽51内摩擦衬板511上(图5B所示),其一端连接配重3,另一端与移动导向块4连接,配重3与移动导向块4分置于导向立柱13两侧,借助配重3的重量保证移动导向块4不能自行下滑。Referring to Fig. 1A, Fig. 1B, shown in Fig. 1C, the underwater piling guide frame of the present utility model comprises a guide frame
参阅图2A、2B所示,底座11为具有ㄩ字形开口的板体,开口的目的是便于桩上锚链通过,该板体上面设有数个加强梁114和出水孔111,板体上面远离开口位置处设有一圈防折弯梁112,以防止起吊时底座11折弯;板体上设有8个起吊用吊耳14(图1A、1B所示),平均分布在板体的前后左右侧,这样一方面可使导向架在起吊时底座11受力相对均匀,另一方面保证起吊绳索在松扣后能顺利落在非开口一侧;板体底面设有数块防止滑移的入泥板113,可以防止在送桩过程中由于桩的碰撞或在打桩过程中桩的倾斜而导致导向架1的滑移。Referring to Figures 2A and 2B, the
参阅图3所示,导向立柱13的顶部设有导向喇叭口131,其作用是便于具有宽翼板的钢桩的对桩作业,从而减小对桩难度,提高工效;且两个导向立柱13对应内侧设置的导向槽132是自喇叭开口131处开始向下整个贯通,底座11上对应处也设置有开口槽,该开口槽与导向槽132贯通一体,供桩上的导向翼板穿过底座11而进入地下,从而对桩进行垂直和水平方向的导向。Referring to shown in Fig. 3, the top of
两个导向块(即固定导向块2和移动导向块4)用于窄翼板钢桩的导向。工作时,桩上翼板在两个导向块上的矩形导向槽46内滑动,移动导向块4通过其上的导向翼板43在导向立柱13上的导向槽132内滑动。如图4所示,移动导向块4是由中空的锥形体41与柱形体45固定连接一体构成,且锥形体41位于柱形体45上方,其外侧对应设有两个导向翼板43,该导向翼板43分别活动式插设在两个导向立柱13相对应内侧的导向槽132内,且导向翼板43顶端设有供钢丝绳53连接的吊耳42;该移动导向块4设有供锚链通过的开口48及加强筋44。该移动导向块4的锥形体部41设有扇形滑槽47,该扇形滑槽的宽度大于吊装方位角度调整精度范围,也就是扇形滑槽的宽度与吊装主桩旋转作业定位角度的精度有关,移动导向块4的柱形体部45设有矩形导向槽46,该导向槽46的开口宽度略大于桩上翼板厚度;所述扇形滑槽47与矩形导向槽46相互贯通;移动导向块4上设置的矩形导向槽46是供桩上翼板通过,其顶端设计成圆锥形的导向喇叭口41,便于桩前端的导入;锥形喇叭口41上开有扇形滑槽47,可在较大的水平方位范围内使桩上翼板落入导向槽46,从而降低对桩难度;固定导向块2的结构与移动导向块4基本相同,只是锥形喇叭口和其上的扇形滑槽稍小一些,固定导向块2固联在导向架底座11上;固定导向块2由中空的锥形体与柱形体固定连接一体构成,且锥形体位于柱形体上方,其外侧对应设有两个插接部,该插接部分别插设在两个导向立柱相对应内侧的导向槽内;该固定导向块设有供锚链通过的开口及加强筋;该固定导向块的锥形体部设有扇形滑槽,柱形体部设有矩形导向槽,扇形滑槽的宽度稍大于矩形槽的宽度,矩形导向槽的开口宽度略大于桩上翼板厚度;所述扇形滑槽与矩形导向槽相互贯通,扇形滑槽与矩形导向槽的设置是为了进一步保证桩的水平方位角和垂直方向的定位精度要求。Two guide blocks (i.e. fixed
参阅图1A、1B、1C所示,钢丝绳滑道组件5固联在导向立柱13顶部的喇叭口131上;钢丝绳滑道组件5的滑槽51借助支撑板52而固定在导向立柱13顶部喇叭开口131处,如图5A、5B所示;配重3为框体内设置金属块构成;钢丝绳53一端连接在配重3框体上,另一端与移动导向块4的吊耳42连接,钢丝绳滑槽51内设置摩擦衬板511为滑动摩擦系数极小的耐磨材料制成,钢丝绳53从滑槽51内设置摩擦衬板511穿过,将配重3和移动导向块4的重量传递给导向立柱13。1A, 1B, and 1C, the wire
参阅图1A所示,本实用新型水下打桩导向架的支撑体12为8个,分布在底座11前后左右侧各2个,支撑体12一端固定在底座上,而另一端与导向立柱13上端固定。Referring to Fig. 1A, there are 8 supporting
本实用新型水下打桩导向架各部件均为焊接结构,其组装过程如图1A、1B、1C所示,先将导向立柱13焊接在底座11上,再将8个支撑体12一端焊接在底座11上,另一端焊接在导向立柱13顶部,以支撑导向立柱13,该支撑体12分布在底座11前后左右侧各2个;8个起吊用吊耳14分别焊接在底座11前后左右侧相应加强梁处。将固定导向块2外侧对应设有的两个插接部,分别插设在两个导向立柱13相对应内侧的导向槽132内,且使固定导向块2底部焊接固定在底座11上,再将移动导向块4的导向翼板43分别活动式插设在两个导向立柱13相对应内侧的导向槽132内,且导向翼板43顶端的吊耳42与钢丝绳53连接;然后,将钢丝绳滑道组件5的滑槽51借助支撑板52固定在导向立柱13顶部喇叭开口处,将钢丝绳53从滑槽51内的摩擦衬板511上穿过,钢丝绳53的另一端连接在配重3的框体上,即完成本实用新型的水下打桩导向架的组装工作。Each part of the underwater piling guide frame of the utility model is a welded structure, and its assembly process is shown in Figures 1A, 1B, and 1C. First, the
导向架主体部分可以直接用于宽翼板桩的对桩作业,即在对桩时使桩上宽翼板落在导向立柱13的导向喇叭口131的斜边上,这样在桩的自重的作用下,桩上翼板沿该斜边滑入立柱13的导向槽132内,从而实现桩的水平方位的定向;桩上翼板进入导向槽132内后势必要靠在导向槽132的内壁上,而垂直方向的倾斜度要求则是靠桩上翼板与导向槽132之间的间隙得到保证。The main part of the guide frame can be directly used for the pile alignment operation of the wide-wing sheet pile, that is, when the pile is aligned, the wide flange on the pile falls on the hypotenuse of the
当桩是窄翼板时,亦即窄翼板不能直接进入导向槽132内时,这时就需借助导向块进行导向。移动导向块4可借助配重3和钢丝绳滑道组件5悬吊在导向立柱13的导向喇叭口131之下,而固定导向块2焊接在底座11的相应上。对桩时,只要桩的前端落入移动导向块4的锥形体41内就能在其自重的作用下滑入移动导向块的柱部45;吊装设备再调整其水平方位,使桩上翼板落入移动导向块锥部41上的扇形滑槽47内,这样桩在其自重的作用下滑入导向块柱部45上的矩形导向槽46内,从而实现桩的水平方位的定向;桩继续下落,直至桩上翼板进入固定导向块的矩形导向槽内,这时就能保证桩的垂直方向的安装精度要求。When the pile is a narrow wing, that is, the narrow wing cannot directly enter the
本实用新型水下打桩导向架用于水下独立桩在海上进行插桩作业时的导向及打桩时的扶正。导向架在海上施工作业的过程是:The utility model of an underwater piling guide frame is used for the guiding of underwater independent piles when they are inserted into the sea and the straightening during piling. The process of guide frame construction at sea is:
(1)导向架建造好后起吊至驳船的甲板上,然后运输到作业现场。(1) After the guide frame is built, it is hoisted to the deck of the barge, and then transported to the operation site.
(2)起重驳船抛锚就好位后,在导向架上安装定位设备,包括USBL(超声波定位系统)系统的BEACON(信号发声器)、水下电螺经、倾斜测量仪等,该定位设备为现有技术,故不再进行赘述;当检查导向架状态完好后,利用起重驳船吊机的起吊绳索6、起吊横梁7,按照图6所示方式将导向架吊起,在定位系统的引导下放到海底。(2) After the lifting barge is anchored and in place, install positioning equipment on the guide frame, including the BEACON (signal sounder) of the USBL (ultrasonic positioning system) system, underwater electric spiral, tilt measuring instrument, etc., the positioning equipment It is a prior art, so it will not be described in detail; after checking that the guide frame is in good condition, use the hoisting rope 6 and the lifting beam 7 of the lifting barge crane to lift the guide frame according to the method shown in Figure 6. Guided descent to the ocean floor.
(3)借助ROV(水下机器人)操作,将起吊横梁上的吊扣从起重设备的吊钩上脱出,起重驳船用吊机将独立桩吊起,放入水中;在ROV的引导下,将独立桩插入导向架中;ROV(水下机器人)及其操作为现有技术,故不再进行赘述。(3) With the help of ROV (underwater robot), the lifting buckle on the lifting beam is released from the hook of the lifting equipment, and the lifting barge lifts the independent pile with a crane and puts it into the water; under the guidance of ROV, The independent piles are inserted into the guide frame; the ROV (Underwater Robot) and its operation are prior art, so no further description will be given.
(4)独立桩在自重作用下入泥一定深度(该深度为靠自重下沉到不再下沉为止),之后起重设备的吊机脱钩,独立桩通过其上的翼板靠在导向槽的内壁上,依靠桩上翼板与导向槽132之间的间隙保证独立桩垂直方向的倾斜度要求。(4) The independent pile enters the mud to a certain depth under the action of its own weight (the depth is to sink by its own weight until it no longer sinks), and then the crane of the lifting device is unhooked, and the independent pile leans against the guide groove through the wing plate on it On the inner wall of the pile, rely on the gap between the flange on the pile and the
(5)用吊机将打桩锤吊起,与送桩连接,之后吊入水中,在ROV的引导下,将送桩的插尖插入桩顶;(5) Lift the piling hammer with a crane, connect it with the pile delivery, and then hoist it into the water. Under the guidance of the ROV, insert the tip of the pile delivery into the top of the pile;
(6)在桩、打桩锤和送桩自重的作用下独立桩入泥深度加深,之后吊机松吊,独立桩仍通过其上的翼板靠在导向槽的内壁上,依靠桩上翼板与导向槽132之间的间隙保证独立桩垂直方向的倾斜度要求。(6) Under the action of the pile, the piling hammer and the self-weight of the pile, the depth of the independent pile into the mud is deepened, and then the crane is loosely lifted, and the independent pile is still leaning against the inner wall of the guide groove through the wing plate on it, relying on the upper wing plate of the pile The gap between the
(7)打桩锤开始打桩,直至桩顶入泥1米。(7) The piling hammer starts to drive the pile until the top of the pile is 1 meter into the mud.
(8)将打桩锤、送桩吊回起重驳船上;由ROV将起吊横梁上的吊扣挂到吊钩上,将导向架吊起在海底小范围移动,或吊起放至驳船的甲板上大范围移动,等待下一个水下桩安装时再次使用。(8) Lift the piling hammer and piles back to the lifting barge; the ROV hangs the lifting buckle on the lifting beam to the hook, lifts the guide frame to move in a small area on the seabed, or lifts it to the deck of the barge Move over a wide range and wait for the next underwater pile installation to be used again.
本实用新型的水下打桩导向架具有的优点和特点是:1、其包括主体部分(即底座、导向立柱和支撑体)和可拆卸部分(即移动导向块、固定导向块、配重和钢丝绳滑道组件),可适用于具有不同尺寸翼板的钢桩:当桩上翼板尺寸较宽时,即可以直接落在导向立柱13上的导向喇叭口131的斜边上,直接利用导向架主体对桩进行导向;当桩上翼板宽度小到无法落在导向立柱13上的导向喇叭口131的斜边上时,可通过加装的导向块对桩进行导向,导向块靠其上的翼板插设在导向立柱13的导向槽132内进行导向,而独立桩则靠其上的翼板插设在导向块中的导向槽内进行导向。只要桩上翼板能进入导向块上的导向槽即能对该桩进行导向;2、无液压等控制系统,且无机械转动机构,因此在水下工作时的可靠性更高;3、在用于小尺寸翼板钢桩时采用机械式升降工作原理,且利用滑动摩擦系数极小的板材作为滑动摩擦衬板,取代了传统的滚动滑轮,从而克服了滚动轴承在海水下易腐蚀而卡死的弊端;4、底座设计了防滑移结构,保证施工操作的稳固性和可靠程度;5、其结构设计合理简单,建造和安装均很简便,工作可靠性高,可以满足重复使用、工作寿命长等经济性要求,为海上施工作业节约大量成本。The advantages and characteristics of the underwater piling guide frame of the present utility model are: 1. It includes a main body (i.e. a base, a guide column and a support body) and a detachable part (i.e. a movable guide block, a fixed guide block, a counterweight and a steel wire rope) slideway assembly), applicable to steel piles with different size flanges: when the flange size on the pile is wider, it can directly fall on the hypotenuse of the
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.
Claims (9)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101363223B (en) * | 2007-08-06 | 2010-05-19 | 中国海洋石油总公司 | Underwater Piling Guide Frame |
| CN103502536A (en) * | 2011-04-21 | 2014-01-08 | Ihc海洋钢铁有限公司 | Method and apparatus for driving a pile into a substrate |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101363223B (en) * | 2007-08-06 | 2010-05-19 | 中国海洋石油总公司 | Underwater Piling Guide Frame |
| CN103502536A (en) * | 2011-04-21 | 2014-01-08 | Ihc海洋钢铁有限公司 | Method and apparatus for driving a pile into a substrate |
| CN103502536B (en) * | 2011-04-21 | 2015-07-15 | Ihc海洋钢铁有限公司 | Method and apparatus for driving a pile into a substrate |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20081008 Effective date of abandoning: 20070806 |