CN201125804Y - Internal combustion engine exhaust gas recirculation system - Google Patents
Internal combustion engine exhaust gas recirculation system Download PDFInfo
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- CN201125804Y CN201125804Y CNU200720310164XU CN200720310164U CN201125804Y CN 201125804 Y CN201125804 Y CN 201125804Y CN U200720310164X U CNU200720310164X U CN U200720310164XU CN 200720310164 U CN200720310164 U CN 200720310164U CN 201125804 Y CN201125804 Y CN 201125804Y
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract
本实用新型提供一种内燃机废气再循环系统,该系统包括废气引出通道、废气通道、废气引入通道和节流阀,所述废气通道设置在内燃机的气缸盖中,且废气通道的两端分别与废气引出通道的一端和节流阀的入口相通,所述废气引出通道的另一端与内燃机排气系统相通,所述废气引入通道的两端分别与节流阀的出口和内燃机进气系统相通,其中,所述废气引出通道和废气引入通道中的至少一个设置在气缸盖中。由于废气通道设置在气缸盖中,而且废气引出通道和废气引入通道中的至少一个也设置在气缸盖中,从而减少了管路的用量,简化了整个系统的结构,使内燃机废气再循环系统变得紧凑,降低了成本。
The utility model provides an exhaust gas recirculation system of an internal combustion engine. The system comprises an exhaust gas outlet channel, an exhaust gas channel, an exhaust gas introduction channel and a throttle valve. The exhaust gas channel is arranged in the cylinder head of the internal combustion engine, and the two ends of the exhaust gas channel are respectively One end of the exhaust gas leading channel communicates with the inlet of the throttle valve, the other end of the exhaust gas leading channel communicates with the exhaust system of the internal combustion engine, and the two ends of the exhaust gas introducing channel communicate with the outlet of the throttle valve and the intake system of the internal combustion engine respectively, Wherein, at least one of the exhaust gas outlet passage and the exhaust gas introduction passage is provided in the cylinder head. Since the exhaust gas passage is arranged in the cylinder head, and at least one of the exhaust gas lead-out passage and the exhaust gas introduction passage is also arranged in the cylinder head, the consumption of pipelines is reduced, the structure of the whole system is simplified, and the exhaust gas recirculation system of the internal combustion engine becomes more compact. It is compact and reduces the cost.
Description
技术领域 technical field
本实用新型涉及一种内燃机废气再循环系统。The utility model relates to an exhaust gas recirculation system of an internal combustion engine.
背景技术 Background technique
发展环保动力是汽车技术的重要方向之一。废气再循环(简称EGR)是控制内燃机氮氧化物排放的常用有效措施。为了降低发动机排放废气中的氮氧化物含量,传统的做法是在排气歧管下游位置连接一根很长的排气管,将该排气管连接到EGR阀上,废气通过EGR阀进入进气系统。由于发动机运行过程中产生振动,容易使管道产生漏气,所以对管路设计时的强度和布局都有一定的要求。此外,由于排气温度很高,如果再循环废气直接进入进气通道,则会导致EGR节流阀过早损坏,所以需要从外部加载冷却装置,以冷却再循环废气。所以传统废气再循环系统的结构复杂,成本较高。The development of environmentally friendly power is one of the important directions of automobile technology. Exhaust gas recirculation (EGR for short) is a common and effective measure to control the emission of nitrogen oxides from internal combustion engines. In order to reduce the nitrogen oxide content in the engine exhaust gas, the traditional method is to connect a very long exhaust pipe downstream of the exhaust manifold, connect the exhaust pipe to the EGR valve, and the exhaust gas enters the intake air through the EGR valve. gas system. Due to the vibration generated during the operation of the engine, it is easy to cause air leakage in the pipeline, so there are certain requirements for the strength and layout of the pipeline design. In addition, due to the high exhaust temperature, if the recirculated exhaust gas directly enters the intake passage, it will cause premature damage to the EGR throttle valve, so it is necessary to load the cooling device from the outside to cool the recirculated exhaust gas. Therefore, the structure of the traditional exhaust gas recirculation system is complex and the cost is high.
为了克服上述缺陷,本申请的申请人于2005年12月30日提交了一份题名为“排气歧管、排气歧管垫、气缸盖和EGR阀座”的实用新型申请,该申请的授权公告号为CN2903408Y。作为参考,在此整体引用该申请的内容。本申请是对上述申请的进一步改进。In order to overcome the above-mentioned defects, the applicant of the present application submitted a utility model application titled "Exhaust manifold, exhaust manifold gasket, cylinder head and EGR valve seat" on December 30, 2005. The authorized announcement number is CN2903408Y. The content of this application is hereby incorporated by reference in its entirety. This application is a further improvement on the above application.
实用新型内容Utility model content
本实用新型的目的是提供一种结构紧凑的内燃机废气再循环系统。The purpose of the utility model is to provide a compact internal combustion engine exhaust gas recirculation system.
本实用新型提供了一种内燃机废气再循环系统,该系统包括废气引出通道2、废气通道3、废气引入通道4和节流阀9,所述废气通道3设置在内燃机的气缸盖1中,且废气通道3的两端分别与废气引出通道2的一端和节流阀9的入口相通,所述废气引出通道2的另一端与内燃机排气系统相通,所述废气引入通道4的两端分别与节流阀9的出口和内燃机进气系统相通,其中,所述废气引出通道2和废气引入通道4中的至少一个设置在气缸盖1中。The utility model provides an exhaust gas recirculation system of an internal combustion engine. The system includes an exhaust
由于本实用新型提供的废气再循环系统将废气通道3设置在气缸盖1中,而且废气引出通道2和废气引入通道4中的至少一个也设置在气缸盖1中,从而减少了管路的用量,甚至不需要增加管路,就可以实现内燃机废气的再循环,从而简化了整个系统的结构,使内燃机废气再循环系统变得紧凑,降低了成本。此外,优选情况下,废气引出通道2和/或废气通道3位于气缸盖1内的冷却水套5的附近,从而不需要另外增加冷却装置,就可以实现内燃机废气的冷却,从而进一步地简化了该系统的结构。Since the exhaust gas recirculation system provided by the utility model sets the
附图说明 Description of drawings
图1是本实用新型提供的内燃机废气再循环系统的结构示意图;Fig. 1 is a structural schematic diagram of an exhaust gas recirculation system of an internal combustion engine provided by the utility model;
图2是本实用新型提供的内燃机废气再循环系统的废气引入通道的结构示意图;Fig. 2 is a structural schematic diagram of the exhaust gas introduction channel of the internal combustion engine exhaust gas recirculation system provided by the utility model;
图3是本实用新型提供的内燃机废气再循环系统的进气管过渡垫的结构示意图。Fig. 3 is a structural schematic diagram of an intake pipe transition pad of an exhaust gas recirculation system of an internal combustion engine provided by the utility model.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图1所示,本实用新型提供的内燃机废气再循环系统包括废气引出通道2、废气通道3、废气引入通道4和节流阀9,所述废气通道3设置在内燃机的气缸盖1中,且废气通道3的两端分别与废气引出通道2的一端和节流阀9的入口相通,所述废气引出通道2的另一端与内燃机排气系统相通,所述废气引入通道4的两端分别与节流阀9的出口和内燃机进气系统相通,其中,所述废气引出通道2和废气引入通道4中的至少一个设置在气缸盖1中。As shown in Figure 1, the exhaust gas recirculation system of the internal combustion engine provided by the utility model includes an exhaust
可以将废气引出通道2设置在气缸盖1中,也可以将废气引入通道4设置在气缸盖1中,也可以将废气引出通道2和废气引入通道4都设置在气缸盖1中。为了进一步简化该系统的结构,节约管路,优选地,所述废气引出通道2和废气引入通道4均设置在气缸盖1中。The exhaust
当将废气引出通道2设置在气缸盖1中时,可以使废气引出通道2的另一端与内燃机排气系统的设置在气缸盖1中的一个排气道6相通。可以采用本领域公知的各种方式在气缸盖1中设置废气引出通道2,如可以在气缸盖1中开一个与排气道6相通的凹槽,然后通过螺栓将排气管垫7和排气管法兰8连接在气缸盖排气侧,通过排气管垫7和排气管法兰8将所述凹槽密封,从而形成废气引出通道2。对废气引出通道2的结构和形状没有特别的限定,只要能够实现其功能即可。When the exhaust
可以采用本领域公知的各种方式设置废气通道3,如可以在气缸盖1中开一个贯通气缸盖进气侧和排气侧的通孔,使该通孔的一端与废气引出通道2相通,使该通孔的另一端与节流阀9相通,并通过排气管垫7和排气管法兰8将该通孔的与废气引出通道2相通的一端的端面密封,从而防止废气的泄漏。对废气通道3的结构和形状没有特别的限定,只要能够实现其功能即可。The
由于废气引出通道2和废气通道3的管道比较长,所以废气在流经废气引出通道2和废气通道3的过程中可以得到部分冷却。为了进一步对废气进行冷却,优选地,所述废气引出通道2和/或废气通道3位于气缸盖1内的冷却水套5的附近。由于废气引出通道2和废气通道3均设置在气缸盖1中且是相通的,所以可以将废气引出通道2和废气通道3设置为一个通道。此外,废气引出通道2可以包括多节相通的通道,废气通道3也可以包括多节相通的通道。Since the pipes of the exhaust
可以采用本领域公知的各种方式将废气引入通道4设置在气缸盖1中。The exhaust
在将废气引入通道4设置在气缸盖1中时,可以使废气引入通道4的一端与节流阀9的出口相通,使废气引入通道4的另一端与内燃机进气系统的设置在气缸盖1中的进气道10相通。为了实现将废气引入通道4与节流阀9的出口和内燃机进气系统的进气道10相通的目的,可以将废气引入通道4设置为多节通道。通常情况下,废气引入通道4与内燃机进气系统的所有进气道10相通。对废气引入通道4的结构和形状没有特别的限定,只要能够实现其功能即可。When the exhaust
如图2和图3所示,为了使废气更为流畅地从节流阀9进入进气道10,优选地,该系统还包括进气管过渡垫11,所述废气引入通道4包括第一通道4a、第二通道4b、第三通道4c和第四通道4d,所述第三通道4c是凹槽状的,所述第一通道4a与节流阀9的出口相通,所述第二通道4b的两端分别与第一通道4a和第三通道4c相通,所述进气管过渡垫11上设置有废气导流槽12,所述进气管过渡垫11贴合气缸盖1的壁设置,且至少一部分废气导流槽12与第三通道4c和第四通道4d相对。可以采用本领域公知的各种紧固件将进气管过渡垫11固定在气缸盖1上,如螺栓。此外,优选情况下,进气管过渡垫11采用导热性能好的铸铝材料制成,从而可以更好地将废气中的热量散出。As shown in Figures 2 and 3, in order to allow the exhaust gas to enter the
由于发动机通常为多缸的,所以第四通道4d通常为多个,所述第四通道4d的个数与发动机的缸数相同。如图3所示,为了方便废气导流槽12与第四通道4d之间的导通,优选地,所述废气导流槽12具有突出12a,所述突出12a与第四通道4d相对。通常地,所述突出12a的个数与发动机的缸数相同。如图2和图3所示,该实施方式中的发动机为四缸发动机,所以第四通道4d与突出12a的个数也相应地为4个。Since the engine is usually multi-cylinder, there are usually multiple
所述废气通道3和废气引入通道4可以通过各种方式与节流阀9相通,如可以通过各种紧固件来固定节流阀9,使节流阀9的入口和出口分别与废气通道3的出口和废气引入通道4的入口贴合在一起,从而实现废气通道3和废气引入通道4与节流阀9之间的相通。也可以分别在节流阀9的入口和出口与废气通道3的出口和废气引入通道4的入口之间连接一段管子,来实现废气通道3和废气引入通道4与节流阀9之间的相通。The
下面描述本实用新型提供的内燃机废气再循环系统的工作过程。The working process of the internal combustion engine exhaust gas recirculation system provided by the utility model is described below.
如图1、图2和图3所示,废气从内燃机的一个气缸的排气道6进入废气引出通道2,然后进入废气通道3,由于废气引出通道2和废气通道3的管道比较长,而且废气通道3设置在气缸盖1内冷却水套5的附近,所以废气在流经废气引出通道2和废气通道3的过程中能够得到充分的冷却;废气通道3中的废气通过节流阀9的入口进入节流阀9;在节流阀9的控制下,部分废气通过节流阀9的出口进入废气引入通道4的第一通道4a,然后废气从第一通道4a进入第二通道4b,再进入第三通道4c,废气从第三通道4c进入与其相对设置的废气导流槽12,然后通过废气导流槽12的四个突出12a进入四个第四通道4d,最后通过四个第四通道4d进入内燃机的四个进气道10,然后进入四个气缸燃烧,从而实现内燃机废气的再循环。As shown in Figure 1, Figure 2 and Figure 3, the exhaust gas enters the exhaust
由于本实用新型提供的废气再循环系统将废气引出通道2、废气通道3和废气引入通道4设置在气缸盖1中,所以极大地降低了管路的用量,简化了结构,降低了成本。此外,由于可以通过气缸盖1内的冷却水套5对循环废气进行冷却,所以不需要另外增加冷却装置,从而进一步地简化了该系统的结构,降低了成本。Since the exhaust gas recirculation system provided by the utility model sets the exhaust
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101846012A (en) * | 2010-05-14 | 2010-09-29 | 隆鑫工业有限公司 | Internal exhaust gas recirculation structure for internal-combustion engine cylinder head |
| CN102410111A (en) * | 2010-09-17 | 2012-04-11 | 通用汽车环球科技运作有限责任公司 | Integrated exhaust gas recirculation and intake charge cooling system |
| CN103527359A (en) * | 2013-10-31 | 2014-01-22 | 重庆长安汽车股份有限公司 | Intake manifold connecting plate used for EGR (Exhaust Gas Recirculation) engine |
-
2007
- 2007-12-14 CN CNU200720310164XU patent/CN201125804Y/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101846012A (en) * | 2010-05-14 | 2010-09-29 | 隆鑫工业有限公司 | Internal exhaust gas recirculation structure for internal-combustion engine cylinder head |
| WO2011141002A1 (en) * | 2010-05-14 | 2011-11-17 | 隆鑫通用动力股份有限公司 | Internal exhaust gas recirculation structure for internal combustion engine cylinder head |
| CN102410111A (en) * | 2010-09-17 | 2012-04-11 | 通用汽车环球科技运作有限责任公司 | Integrated exhaust gas recirculation and intake charge cooling system |
| CN102410111B (en) * | 2010-09-17 | 2014-07-16 | 通用汽车环球科技运作有限责任公司 | Integrated exhaust gas recirculation and charge cooling system |
| CN103527359A (en) * | 2013-10-31 | 2014-01-22 | 重庆长安汽车股份有限公司 | Intake manifold connecting plate used for EGR (Exhaust Gas Recirculation) engine |
| CN103527359B (en) * | 2013-10-31 | 2016-03-02 | 重庆长安汽车股份有限公司 | Intake manifold connecting plate for EGR engine |
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