CN201116581Y - Seal combination device of oil and gas spring - Google Patents
Seal combination device of oil and gas spring Download PDFInfo
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- CN201116581Y CN201116581Y CNU2007201496601U CN200720149660U CN201116581Y CN 201116581 Y CN201116581 Y CN 201116581Y CN U2007201496601 U CNU2007201496601 U CN U2007201496601U CN 200720149660 U CN200720149660 U CN 200720149660U CN 201116581 Y CN201116581 Y CN 201116581Y
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- 238000007789 sealing Methods 0.000 claims description 30
- 210000004907 gland Anatomy 0.000 claims description 22
- 206010061258 Joint lock Diseases 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 239000003921 oil Substances 0.000 description 62
- 239000007789 gas Substances 0.000 description 56
- 238000013016 damping Methods 0.000 description 20
- 238000000034 method Methods 0.000 description 18
- 239000010727 cylinder oil Substances 0.000 description 11
- 239000011261 inert gas Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 239000000725 suspension Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 238000007667 floating Methods 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- 239000000306 component Substances 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004146 energy storage Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种用于油气弹簧密封组合装置,属于液压机械和机动车应用领域,主要用于衰减车身振动,提高车辆的安全性、平顺性以及越野速度。The utility model relates to an oil-gas spring sealing combination device, which belongs to the application field of hydraulic machinery and motor vehicles, and is mainly used for attenuating the vibration of a vehicle body and improving the safety, smoothness and cross-country speed of the vehicle.
背景技术 Background technique
悬挂是车架(或承载式车身)与车桥(或车轮)之间一切传力连接装置的总称。从通俗意义上讲,悬挂系统由弹性元件、阻尼元件和导向装置等组成。当然,在具体的结构实现上,上述各元件未必都以独立的形式出现。Suspension is the general term for all force transmission connection devices between the frame (or load-bearing body) and the axle (or wheel). In a popular sense, the suspension system is composed of elastic elements, damping elements and guiding devices. Of course, in terms of specific structural realization, the above-mentioned components may not all appear in an independent form.
现有技术中,除去油气弹簧,车辆悬挂系统所使用的弹性元件种类主要还有:钢板弹簧、螺旋弹簧、扭杆弹簧、橡胶弹簧和气体弹簧。钢板弹簧、螺旋弹簧以及扭杆弹簧的单位质量储能比较小,在车辆行驶过程中吸收振动能量很有限,且质量较大;同时弹簧刚度均呈线性特性,不能根据车辆行驶在不同等级路面而发生变化,从而无法实现车辆平顺性的最优化。橡胶弹簧则是利用橡胶本身的弹性来吸收振动能量,但寿命较短,易于老化,所以应用范围较小。气体弹簧一般是以惰性气体(氮)作为弹性介质,刚度曲线呈现出很好的非线性特性;同时它的储能比很大,但其本身只能吸收和释放部分路面激励对车体产生的冲击,要消耗大部分振动能量,满足车辆的行驶要求还需外加减振装置,而且气体弹簧本身也不具有导向作用。In the prior art, except oil-gas springs, the types of elastic elements used in vehicle suspension systems mainly include: leaf springs, coil springs, torsion bar springs, rubber springs and gas springs. Leaf springs, helical springs, and torsion bar springs have relatively small energy storage per unit mass, so they can absorb vibration energy to a limited extent while the vehicle is running, and their mass is relatively large; at the same time, the spring stiffness is linear and cannot be adjusted according to the vehicle's driving on different grades of road. changes, making it impossible to optimize the ride comfort of the vehicle. The rubber spring uses the elasticity of the rubber itself to absorb vibration energy, but its life is short and it is easy to age, so its application range is small. Gas springs generally use inert gas (nitrogen) as the elastic medium, and the stiffness curve shows good nonlinear characteristics; at the same time, its energy storage ratio is large, but it can only absorb and release part of the road excitation to the car body. Shock consumes most of the vibration energy, and an additional shock absorber is required to meet the driving requirements of the vehicle, and the gas spring itself does not have a guiding effect.
近些年来,油气弹簧的发展有了长足的进步,在一些工程车辆以及军用车辆上都有所应用,与以上几种弹簧形式相比,油气弹簧普遍具有以下特点:In recent years, the development of oil and gas springs has made great progress, and has been used in some engineering vehicles and military vehicles. Compared with the above spring forms, oil and gas springs generally have the following characteristics:
(1)非线性变刚度特性(1) Nonlinear variable stiffness characteristics
由于油气弹簧使用高压惰性气体(氮气)充当传统意义上的弹性元件,具有典型的非线性刚度及渐增性特点,所以能够最大限度地满足车辆平顺性及稳定性要求。当车辆在平坦路面行驶时,油气弹簧的相对伸缩量较小,惰性气体所产生的刚度也较小,可以充分满足乘员的舒适性要求;当车辆在起伏地行驶时,动行程增大,使得油气弹簧刚度变大,能够吸收较多的冲击能量,从而保证了乘员的安全性。另外,针对载荷变化较大的车辆,油气弹簧的变刚度特性能够使车身固有频率保持在一个相对稳定的范围,以便提高车辆的平顺性。Since the oil-gas spring uses high-pressure inert gas (nitrogen) as an elastic element in the traditional sense, it has typical characteristics of nonlinear stiffness and gradual increase, so it can meet the requirements of vehicle ride comfort and stability to the greatest extent. When the vehicle is running on a flat road, the relative expansion and contraction of the oil-gas spring is small, and the stiffness produced by the inert gas is also small, which can fully meet the comfort requirements of the occupants; The rigidity of the oil-pneumatic spring becomes larger, which can absorb more impact energy, thereby ensuring the safety of the occupants. In addition, for vehicles with large load changes, the variable stiffness characteristics of the oil-pneumatic spring can keep the natural frequency of the vehicle body in a relatively stable range, so as to improve the ride comfort of the vehicle.
(2)非线性变阻尼特性(2) Nonlinear variable damping characteristics
按不同节流方式所组成的阻尼阀,加装在油气弹簧上,也具有非线性阻尼特性,产生的阻尼力和阻尼系数都随着车架与车桥相对速度的变化而变化。所以在加装阻尼阀后,油气弹簧同时起到了减振器的作用。The damping valve composed of different throttling methods is installed on the oil-pneumatic spring, which also has nonlinear damping characteristics, and the damping force and damping coefficient produced change with the relative speed of the frame and the axle. Therefore, after the damping valve is installed, the oil and gas spring also acts as a shock absorber.
(3)车姿调节功能(3) Vehicle posture adjustment function
油气弹簧通过附加一套车姿调节系统,还可以实现车体的升降,前后俯仰和左右倾斜,以便提高车辆的通过性。对于车姿的调节功能通常只有在主动悬挂中才能实现,从而体现出油气悬挂的优越性和良好的发展前景。By adding a vehicle attitude adjustment system, the oil and gas spring can also realize the lifting, front and rear pitching and left and right tilting of the car body, so as to improve the trafficability of the vehicle. The adjustment function of vehicle posture can only be realized in active suspension, which reflects the superiority and good development prospects of oil-air suspension.
现有油气弹簧的不足之处:The disadvantages of existing oil and gas springs:
由于油气弹簧充有高压惰性气体,在工作过程中其腔内压力往往要达到十几甚至是几十兆帕,很容易造成油液以及气体的泄漏,轻则使弹簧失效,无法正常工作,重则会严重威胁车辆以及人员的人身安全,所以密封性能也是制约油气弹簧发展的一个主要瓶颈。Since the oil-gas spring is filled with high-pressure inert gas, the pressure in the cavity often reaches tens or even dozens of MPa during the working process, which can easily cause oil and gas leakage, and at the slightest, the spring will fail to work normally. It will seriously threaten the personal safety of vehicles and personnel, so the sealing performance is also a major bottleneck restricting the development of oil and gas springs.
发明内容 Contents of the invention
本实用新型的目的在于克服上述已有技术的不足,提供一种用于油气弹簧的密封组合装置,油气弹簧的活塞杆套装在缸筒中,所述密封组合装置包括压紧部件、接头总成或端部总成以及锁紧螺母,其中接头总成或端部总成通过压紧部件压紧,再使用锁紧螺母将压紧部件轴向锁死。The purpose of this utility model is to overcome the deficiencies of the above-mentioned prior art, and provide a sealing combination device for an oil-gas spring. The piston rod of the oil-gas spring is set in the cylinder barrel. The end assembly and the locking nut, wherein the joint assembly or the end assembly is compressed by the pressing part, and then the locking nut is used to axially lock the pressing part.
密封组合装置设置在缸筒上端、缸筒下端或活塞杆下端。The sealing combination device is arranged at the upper end of the cylinder barrel, the lower end of the cylinder barrel or the lower end of the piston rod.
压紧部件为上压盖,接头总成为上接头总成,锁紧螺母为上接头锁紧螺母,在缸筒上端与上接头总成连接处,通过上压盖将上接头总成与缸筒上端面压紧,并用上接头锁紧螺母将上压盖轴向锁死。The pressing part is the upper gland, the joint assembly is the upper joint assembly, and the lock nut is the upper joint lock nut. At the joint between the upper end of the cylinder and the upper joint assembly, the upper joint assembly and the cylinder are connected through the upper gland. The upper end face is pressed tightly, and the upper gland is axially locked with the upper joint lock nut.
压紧部件为下端盖,端部总成为下支承总成,锁紧螺母为下支承锁紧螺母,在缸筒下端与下支承总成连接处,通过下端盖将下支承总成与缸筒下端面压紧,并用下支承锁紧螺母将下端盖轴向锁死。The pressing part is the lower end cover, the end assembly is the lower support assembly, and the lock nut is the lower support lock nut. At the joint between the lower end of the cylinder and the lower support assembly, the lower support assembly and the lower support assembly of the cylinder are connected through the lower end cover. The end face is compressed, and the lower end cover is axially locked with the lower support lock nut.
压紧部件为下压盖,接头总成为下接头总成,锁紧螺母为下接头锁紧螺母,在活塞杆下端与下接头总成连接处,通过下压盖将下接头总成与活塞杆下端面压紧,并用下接头锁紧螺母将下压盖轴向锁死。The pressing part is the lower gland, the joint assembly is the lower joint assembly, and the lock nut is the lower joint lock nut. At the joint between the lower end of the piston rod and the lower joint assembly, the lower joint assembly and the piston rod are connected through the lower gland. The lower end face is compressed, and the lower gland is axially locked with the lower joint lock nut.
压紧部件为与车辆前桥转向机构相配合的套筒,端部总成为端盖总成,锁紧螺母为下接头锁紧螺母,在活塞杆下端与端盖总成连接处,通过套筒将端盖总成与活塞杆下端面压紧,并用下接头锁紧螺母将套筒轴向锁死。The pressing part is a sleeve matched with the steering mechanism of the front axle of the vehicle. The end assembly is the end cover assembly, and the lock nut is the lower joint lock nut. At the joint between the lower end of the piston rod and the end cover assembly, through the sleeve Compress the end cover assembly with the lower end surface of the piston rod, and lock the sleeve axially with the lower joint lock nut.
密封组合装置同时设置在缸筒上端、缸筒下端和活塞杆下端。The sealing combination device is arranged at the upper end of the cylinder barrel, the lower end of the cylinder barrel and the lower end of the piston rod at the same time.
采用本实用新型使这种密封组合装置的油气弹簧不会出现漏油、漏气的情况,大大提高了油气弹簧抗泄漏的可靠性,保证了车辆及乘员的行驶安全;另外,采用这样的密封组合装置,减小了单个零部件的重量以及加工难度,并有效地提高了装配质量和效率。The utility model prevents the oil-gas spring of the sealing combination device from leaking oil and air, greatly improves the reliability of the oil-gas spring against leakage, and ensures the driving safety of the vehicle and passengers; in addition, the use of such a seal The combined device reduces the weight and processing difficulty of a single component, and effectively improves the assembly quality and efficiency.
附图说明 Description of drawings
图1为油气弹簧的总成结构图;Fig. 1 is the assembly structural drawing of oil-gas spring;
图2为油气弹簧上缓冲装置结构图;Fig. 2 is a structural diagram of the buffer device on the oil-pneumatic spring;
图3为油气弹簧下缓冲装置结构图;Fig. 3 is a structural diagram of the buffer device under the oil-pneumatic spring;
图4为油气弹簧上接头总成结构图;Fig. 4 is a structural diagram of the oil-gas spring upper joint assembly;
图5为油气弹簧下接头总成结构图;Fig. 5 is a structural diagram of the lower joint assembly of the oil-gas spring;
图6为油气弹簧下接头总成套筒端面结构图;Fig. 6 is a structural diagram of the sleeve end face of the oil-gas spring lower joint assembly;
图7为油气弹簧下接头总成下连接盖主视图;Fig. 7 is a front view of the lower connection cover of the oil-gas spring lower joint assembly;
图8为油气弹簧下接头总成下连接盖左视图;Fig. 8 is a left view of the lower connection cover of the oil-gas spring lower joint assembly;
图9为油气弹簧组合式活塞结构图;Fig. 9 is a structural diagram of an oil-gas spring combined piston;
图10为油气弹簧组合式活塞局部放大图;Figure 10 is a partial enlarged view of the oil-gas spring combined piston;
图11为油气弹簧活塞端盖主视图;Fig. 11 is the front view of the oil-gas spring piston end cover;
图12为油气弹簧活塞端盖俯视图;Figure 12 is a top view of the piston end cover of the oil and gas spring;
图13为油气弹簧承力盖主视图;Fig. 13 is a front view of the bearing cap of the oil and gas spring;
图14为油气弹簧承力盖A向视图;Fig. 14 is the A-direction view of the oil-gas spring load-bearing cover;
图15为油气弹簧节流阀片受力示意图;Figure 15 is a schematic diagram of the force of the oil-gas spring throttle valve plate;
图中:1-活塞杆,2-缸筒,3-下支承锁紧螺母,4-下端盖,5-下支承总成,6-下接头锁紧螺母,7-下压盖,8-下接头总成,9-下接头密封件,10-下支承密封件,11-下缓冲装置、12-浮动活塞,13-组合式活塞,14-上接头密封件,15-上接头总成,16-上压盖,17-上缓冲装置,18-上接头锁紧螺母,19-套筒,20-端盖总成,21-端盖大密封件,22-端盖小密封件,23-螺纹紧固件,24-下连接盖,25-下支承装配孔,26-下接头装配孔,27-上接头装配孔,28-上缓冲块,29-上护板,30-小凸圆,31-大凸圆端面,32-套筒装配槽,33-螺纹孔,34-下缓冲块,35-下护板,36-光孔,37-凸块,38-活塞环,39-活塞端盖,40-承力盖,41-折角过油孔,42-装配过油孔,43-上环形槽,44-壁面,45-节流阀片组,46-调整垫片,47-上环形限位块,48-下环形槽,49-节流阀片槽,50-下环形限位块,51-下中心孔A-活塞杆油腔,B-活塞杆气腔,C-缸筒环形油腔,D-缸筒油腔,E-套筒气腔,F-车桥转向机构In the figure: 1-piston rod, 2-cylinder barrel, 3-lower support lock nut, 4-lower end cover, 5-lower support assembly, 6-lower joint lock nut, 7-lower gland, 8-lower Joint assembly, 9-lower joint seal, 10-lower support seal, 11-lower buffer device, 12-floating piston, 13-combined piston, 14-upper joint seal, 15-upper joint assembly, 16 -Upper gland, 17-Upper buffer device, 18-Upper joint lock nut, 19-Sleeve, 20-End cover assembly, 21-Large seal of end cover, 22-Small seal of end cover, 23-Thread Fasteners, 24-lower connection cover, 25-lower support assembly hole, 26-bottom joint assembly hole, 27-upper joint assembly hole, 28-upper buffer block, 29-upper guard plate, 30-small convex circle, 31 -Large convex round end face, 32-sleeve assembly groove, 33-threaded hole, 34-lower buffer block, 35-lower guard plate, 36-light hole, 37-bulb, 38-piston ring, 39-piston end cover , 40-bearing cover, 41-corner oil hole, 42-assembly oil hole, 43-upper annular groove, 44-wall, 45-throttle valve group, 46-adjusting gasket, 47-upper ring limit Position block, 48-lower annular groove, 49-throttle valve plate groove, 50-lower annular limit block, 51-lower center hole A-piston rod oil chamber, B-piston rod air chamber, C-cylinder ring oil chamber, D-cylinder oil chamber, E-sleeve air chamber, F-axle steering mechanism
具体实施方式 Detailed ways
下面结合附图对油气弹簧缓冲装置做详细描述:The following is a detailed description of the oil-pneumatic spring buffer device in conjunction with the accompanying drawings:
中空的活塞杆1套装在缸筒2内,活塞杆1的上端装有组合式活塞13,并通过螺纹连接到一起,下端装配有下接头总成8,形成端部封闭,以便通过连接件和车桥的连接臂相连。活塞杆内腔装有浮动活塞12,将活塞杆内腔分成两个腔室,其中上腔室充满油液,称为活塞杆油腔A,下腔室根据车辆静载充入对应的高压惰性气体,称为活塞杆气腔B。缸筒2上端装配有上接头总成15,并形成端部封闭,以便通过连接件和车厢或车架的连接臂相连;缸筒2下端装有下支承总成5,主要对活塞杆1起到导向和支承的作用,这样就在活塞杆1和缸筒2之间形成了缸筒环形油腔C,在缸筒2、上接头总成15以及组合式活塞13之间形成了缸筒油腔D。从图中可以看出,缸筒油腔D通过组合式活塞13的中心孔与活塞杆油腔A连通;在油气弹簧工作过程中,由于组合式活塞13中心孔足够大,所产生的局部压力损失可以忽略不计,所以缸筒油腔D与活塞杆油腔A的压力是相等的,同时还等于活塞杆气腔B的气体压力。The hollow piston rod 1 is set in the cylinder barrel 2, the upper end of the piston rod 1 is equipped with a combined
图2所示为上缓冲装置17的装配图,其中上缓冲块28由橡胶等具有弹性性质的材料加工而成,上护板29可由硬质材料制成,通过硫化或胶粘的方式与上缓冲块28粘结在一起。Fig. 2 shows the assembly diagram of the
图3所示为下缓冲装置11的装配图,其中下缓冲块34由橡胶等具有弹性性质的材料加工而成,下护板35可由硬质材料制成,通过硫化或胶粘的方式与下缓冲块34粘结在一起。Fig. 3 shows the assembly diagram of the lower buffer device 11, wherein the lower buffer block 34 is processed by materials with elastic properties such as rubber, and the lower guard plate 35 can be made of hard materials, which are connected to the lower buffer by vulcanization or gluing. The buffer blocks 34 are glued together.
如图1所示上缓冲装置17和下缓冲装置11分别加装在缸筒2内腔的上下端部。装配时下缓冲装置11直接套装在活塞杆1上,下护板35一侧应朝向组合式活塞13。在油气弹簧装车后,下缓冲装置11会依靠自身重力保持在缸筒2下端,并与下支承总成5接触,所以不需要采用特别的固定措施,减少了装配工序;另外,由于上缓冲装置17处于油气弹簧内腔室的上端,在油气弹簧工作过程中,为防止其依靠自身重力或受其他外力影响滑落至缸筒油腔D内,干涉组合式活塞13的往复运动,对油气弹簧本身产生不必要的破坏,所以将其套装在上接头总成15的小凸圆30上,如图4所示,上护板29一侧也应朝向组合式活塞13,同时要将上缓冲块28与上接头总成15的接触部分粘结在一起。As shown in FIG. 1 , the
当车辆在恶劣路况下高速行驶时,若车体上的限位块失效,将很有可能导致组合式活塞13的超行程运动,从而与上接头总成15和下支承总成5产生激烈碰撞,这将很容易造成油气弹簧的泄漏直至毁坏。在油气弹簧中加装上、下缓冲装置17和11后,由弹性材料制成的上、下缓冲块28和34将充分吸收来自组合式活塞13的冲击,而其外端粘结的硬质上、下护板29和35则会对上、下缓冲块28和34起到必要的保护作用,防止其被组合式活塞13撞坏。这样将有效地提高油气弹簧抗冲击的可靠性。When the vehicle is running at high speed under bad road conditions, if the limit block on the vehicle body fails, it will likely cause the combined
如图1、4所示,上接头总成15处第一密封组合装置的装配方式如下:As shown in Figures 1 and 4, the assembly method of the first sealing combination device at 15 places in the upper joint assembly is as follows:
将上接头总成15带有上接头密封件14的部分压入缸筒2中,再将上压盖16通过螺纹和缸筒2相连;上压盖16上加工有周向的用于拆装的上接头装配孔27,以便将上接头总成15的大凸圆端面31与缸筒2的端面压紧,而后使用上接头锁紧螺母18将上压盖16轴向锁死,防止其在振动过程中旋松;上接头密封件14用来防止缸筒油腔中油液的泄漏。Press the part of the upper
如图1所示,下支承总成5处第二密封组合装置的装配方式如下:As shown in Figure 1, the assembly method of the second sealing combination device at the 5 places of the lower support assembly is as follows:
将下支承总成5带有下支承密封件10的部分压入缸筒2中,再将下端盖4通过螺纹和缸筒2相连,下端盖4上加工有周向的用于拆装的下支承装配孔25,以便将下支承总成5与缸筒2的端面压紧,而后使用下支承锁紧螺母3将下端盖4轴向锁死,防止其在振动过程中旋松;下支承密封件10用来防止缸筒环形油腔中油液的泄漏。Press the part of the lower support assembly 5 with the
如图1所示,下接头总成8处第三密封组合装置的装配方式如下:As shown in Figure 1, the assembly method of the third sealing combination device at 8 places of the lower joint assembly is as follows:
将下接头总成8带有下接头密封件9的部分压入活塞杆1中,再将下压盖7通过螺纹和活塞杆1相连,下压盖7上加工有周向的用于拆装的下接头装配孔26,以便将下接头总成8与活塞杆1的端面压紧,而后使用下接头锁紧螺母6将下压盖7轴向锁死,防止其在振动过程中旋松;下接头密封件9用来防止活塞杆气腔中惰性气体的泄漏。Press the part of the lower joint assembly 8 with the lower joint seal 9 into the piston rod 1, and then connect the
如图5所示,为油气弹簧下接头连接方式的又一实施例,特别适用于车辆前桥的转向结构,从而能够满足全底盘油气弹簧车辆的要求。其中端盖总成20处第四密封组合装置的装配方式如下:As shown in FIG. 5 , it is another embodiment of the joint connection method under the oil-pneumatic spring, which is especially suitable for the steering structure of the front axle of the vehicle, so as to meet the requirements of the full-chassis oil-pneumatic spring vehicle. The assembly method of the fourth sealing combination device at 20 places in the end cover assembly is as follows:
将端盖总成20带有端盖小密封件22的一端按图中所示压入活塞杆1中,再将与车桥转向机构F(图中双点划线所示)相配合的套筒19通过螺纹和活塞杆1相连,套筒19上加工有周向的用于拆装的套筒装配槽32,以便将端盖总成20与活塞杆1的端面压紧,而后使用下接头锁紧螺母6将套筒19轴向锁死,防止其在车辆转向过程中旋松;端盖小密封件22用来防止活塞杆气腔B内惰性气体的泄漏。由于套筒气腔E与活塞杆气腔B连通,充有高压惰性气体,所以在端盖总成20上还需至少再加装一道端盖大密封件21,用来防止套筒气腔E中的惰性气体产生泄漏。Press the end of the
如图5、6、7和8所示,首先将套筒19装入车桥转向机构F中,再把下连接盖24上的凸块37扣入与其对应的车桥转向机构F的凹槽里,而后通过下连接盖24中周向的光孔36和套筒19中对应周向的螺纹孔33,用螺纹紧固件23将它们紧固到一起,孔和螺纹紧固件的数量并不局限于本实施例所示的4个,可根据具体情况而定。这样,活塞杆1的下接头便与车辆的转向机构连接到一起,在车辆转向时,活塞杆1可随转向机构一起沿轴线转动,从而满足了车辆前桥装配油气弹簧的要求。As shown in Figures 5, 6, 7 and 8, first put the
如图1、5所示,不难发现,以上四种密封组合装置的连接方式都是相似的:带有密封件的接头和端部总成分别通过压紧部件压紧,再使用不同内外径尺寸的锁紧螺母将压紧部件轴向锁死。需要强调的是,上下接头总成与车架和车桥的连接方式并不仅仅局限于上述实施例中所示,需要视具体情况而定。由于油气弹簧在工作过程中其腔内压力往往要达到十几甚至是几十兆帕,这样的高压对密封装置的要求很苛刻,稍有不慎就会造成油液以及气体的泄漏,尤其是在缸筒2的上接头总成15和活塞杆1的下接头总成8处,又每时每刻都承受着很大的来自车架和车桥的变化动载,所以也就成为油气弹簧的主要泄漏点之一,同时也是制约油气弹簧发展的一个主要瓶颈。而采用上述密封组合装置,可充分减小油气弹簧产生泄漏的可能性。从实地跑车试验情况来看,车辆在各种路面行驶了近两万公里,使用这种密封组合装置的油气弹簧没有出现任何漏油、漏气的情况,大大提高了油气弹簧抗泄漏的可靠性,保证了车辆及乘员的行驶安全;另外,采用这样的密封组合装置,减小了单个零部件的重量以及加工难度,并有效地提高了装配质量和效率。As shown in Figures 1 and 5, it is not difficult to find that the connection methods of the above four sealing combination devices are similar: the joint with the seal and the end assembly are respectively compressed by the compression parts, and then use different inner and outer diameters. The lock nut of the size locks the compression part axially. It should be emphasized that the connection method between the upper and lower joint assembly and the vehicle frame and the vehicle axle is not limited to what is shown in the above-mentioned embodiments, and needs to be determined according to specific conditions. Since the pressure in the cavity of the oil-gas spring often reaches tens or even dozens of MPa during the working process, such high pressure has strict requirements on the sealing device, and a little carelessness will cause leakage of oil and gas, especially The upper
如图9、10所示,为组合式活塞13的结构图。其中承力盖40通过螺纹与活塞杆1相连,并将活塞环38压紧;节流阀片组45套装在承力盖40上;活塞端盖39通过螺纹与活塞环38相连,并将节流阀片组45的内圈压紧,同时也起到了锁紧承力盖40的作用,防止其与活塞杆1之间螺纹旋松。As shown in FIGS. 9 and 10 , they are structural diagrams of the combined
如图11、12所示,活塞端盖39周向有一定数量的装配过油孔42。装配过油孔42的数量并不仅仅局限于本实施例中所显示的6个,需根据具体情况而定。装配过油孔42的作用主要有两个,一方面是便于使用专门的装配工具使活塞端盖39获得足够的压紧力;另一方面,在油气弹簧工作过程中起到过油作用。除了装配过油孔42,还加工有上环形槽43,并且二者连通。在上环形槽43中,留有上环形限位块47,用来限制图10中节流阀片组45的最大变形量,保护阀片不超过强度极限而发生断裂;活塞端盖39的上中心孔用于将缸筒油腔D和活塞杆油腔A连通到一起。As shown in FIGS. 11 and 12 , the
如图13、14所示,为承力盖40的结构视图,具有用于套装节流阀片组45的节流阀片槽49,以及一个与节流阀片槽49连通的下环形槽48;在下环形槽48中,留有下环形限位块50,用来限制图10中节流阀片组45的最大变形量,保护阀片不超过强度极限而发生断裂。在A向视图中可以看出,承力盖40的下中心孔51为六边形,以便使用专门的装配工具让承力盖40获得足够的压紧力,同时这个中心孔也将缸筒油腔和活塞杆油腔连通到一起。As shown in Figures 13 and 14, it is a structural view of the load-
如图9、13所示,活塞环38带有周向的折角过油孔41。折角过油孔41的数量可根据具体情况而定,并与承力盖40的下环形槽48连通;活塞环38主要对活塞杆1起到支承和导向的作用。As shown in FIGS. 9 and 13 , the
如图10所示,节流阀片组45是由一定数量的节流阀片叠加而成的,其中两侧的阀片比中心位置处阀片的外径略小,以避免在节流阀片组45整体变形时两侧阀片与承力盖40的壁面44发生干涉。本实施例的油气弹簧主要依靠节流阀片组45外边缘变形,与承力盖40和活塞端盖39之间形成环形缝隙对油液进行节流产生阻尼力。通过以下两种方式可以改变阻力值:①、由于阻尼力和环形缝隙的宽度有直接关系,所以通过改变与节流阀片组45相配合的承力盖40和活塞端盖39壁面44的几何尺寸,就可以改变阻尼力;②、由于节流阀片组45处于活塞端盖39和承力盖40的上、下环形槽43、48内,所以节流阀片受力属于均布载荷,如图11所示,通过弹性力学薄板挠曲理论自行推导的节流阀片均布载荷挠曲函数公式:As shown in Figure 10, the throttle
其中:q——节流阀片所受均布载荷Among them: q——uniformly distributed load on the throttle valve plate
E——节流阀片弹性模量E——Elastic modulus of throttle valve plate
h——节流阀片的厚度h—thickness of throttle valve plate
GL——均布载荷下与节流阀片内外径结构尺寸ra、rb相关的系数G L ——the coefficient related to the structural dimensions r a and r b of the inner and outer diameters of the throttle valve plate under uniform load
w——节流阀片变形量w——deformation of throttle valve plate
当节流阀片的内外径尺寸确定后,GL系数为常数,节流阀片所选用材料的弹性模量以及阀片本身的厚度直接影响着其所受压力与变形量之间的函数关系;也就是说,选用相同内外径参数但具有不同材料或厚度的节流阀片,能够使阻尼阀产生不同的阻尼力。通过上述公式还可以进一步推导出均布载荷下叠加节流阀片组的具体函数形式如下:When the inner and outer diameters of the throttle valve plate are determined, the GL coefficient is a constant, and the elastic modulus of the material selected for the throttle valve plate and the thickness of the valve plate itself directly affect the functional relationship between the pressure it is subjected to and the amount of deformation. ; That is to say, the choice of throttle valve slices with the same inner and outer diameter parameters but different materials or thicknesses can make the damping valve produce different damping forces. Through the above formula, the specific function form of the superimposed throttle valve group under uniform load can be further deduced as follows:
其中:i——每只节流阀片的代号Among them: i——the code of each throttle valve
n——节流阀片总数n——The total number of throttle valve slices
Δp——节流阀片组所受的总均布载荷Δp—the total uniform load on the throttle valve group
由(2)式可以看出,在本实施例中节流阀片组45的装配方式下,不同材料、不同厚度的阀片叠加在一起将使载荷与挠度之间的函数关系发生变化,也就是说,将使油气弹簧产生不同的阻尼力。It can be seen from formula (2) that under the assembly method of the throttle
由图1、9、10、11、12、13和14所示,可以看出油气弹簧中组合式活塞13在结构上的独特性。若油气弹簧组装完成后,发现阻尼阀无法正常工作或需要调整阻尼阀的结构形式来达到不同的阻尼效果,可以先将油气弹簧气腔的惰性气体放掉,而后把活塞杆1压缩进缸筒2中,分别旋松上接头锁紧螺母18和上压盖16,并将上压盖16拆下;由于上接头密封件14就处于缸筒2的端部位置,所以采取轻拽的方式便可以将上接头总成15从缸筒2中取出,为了在拆装时不损坏上接头密封件14,缸筒2的端部加工有导向角;上接头总成15拆下后,便可以看到活塞端盖39,使用拆卸工具通过装配过油孔42将其取下,露出节流阀片组45,通过更换和调整上述不同材料和厚度的节流阀片叠加组合就可以达到改变阻尼力的目的;需要特别说明,承力盖40上的节流阀片槽49可适当加工深些,以扩大调节范围;为保证活塞端盖39将节流阀片组45内边缘压紧,可通过不同数量和厚度的调整垫片46与节流阀片组45配合使用;调整垫片46的内外径尺寸应与节流阀片槽49相同,这样就不会影响节流阀片组45的受力变形;另外,还可以使用调整垫片46来调整节流阀片组45两侧端面与活塞端盖39和承力盖40中上、下环形限位块47、50的相对位置,改变节流阀片组45的最大变形量,从而使最大阻力值发生变化;使用专门的装配工具还可以通过下中心孔51将承力盖40拆下,以更换零部件的方式来改变活塞端盖39和承力盖40壁面44的几何尺寸及上、下环形限位块47、50的高度和位置,从而改变阻力值和最大阻力值。Shown in Figures 1, 9, 10, 11, 12, 13 and 14, it can be seen that the structural uniqueness of the combined
通过上述方式,整个组合式活塞13中用于产生阻尼力的核心部件都已拆卸下来,对相应的零部件进行调整和更换后,可按上述装配方法复原;活塞环38主要起到对活塞杆1的导向和支承作用,所以一般情况下不需要拆卸。这样就能很方便地在原有油气弹簧的基础上改变阻力值,以达到不同车辆的行驶要求。由于没有破坏缸内的密封件,从而能够使油气弹簧的通用性得到大幅提高。Through the above method, the core components used to generate the damping force in the entire combined
下面结合图1、9、10、11、12、13和14对油气弹簧的工作原理进行详细描述。上接头总成15通过连接件与车架相连,下接头总成8通过连接件与车桥相连;车辆在行驶过程中,车轮会随着路面的凹凸不平而上下跳跃,从而使油气弹簧活塞杆1与缸筒2之间产生往复的相对运动。The working principle of the oil-pneumatic spring will be described in detail below in conjunction with FIGS. 1 , 9 , 10 , 11 , 12 , 13 and 14 . The upper
当活塞杆1处于压缩行程时,缸筒油腔D容积变小,腔内压力增大,其中的一部分油液将通过活塞端盖39的上中心孔以及承力盖40的下中心孔51进入活塞杆油腔A,并推动浮动活塞12压缩活塞杆气腔B中的惰性气体,以产生高压增大弹簧刚度充分吸收来自地面的冲击能量。同时由于缸筒环形油腔C的容积变大,腔内压力减小,所以节流阀片组45两端将产生压差,并向承力盖40一侧变形,这样节流阀片组45和承力盖40的壁面44之间便形成了环形缝隙,缸筒油腔的另一部分油液就会先后从活塞端盖39的装配过油孔42和上环形槽43、节流阀片组45的环形缝隙、承力盖40的下环形槽48以及活塞环38的折角过油孔41流入缸筒环形油腔C,以补充其增大的容积。由于环形缝隙面积很小,会对流过的油液进行节流,将产生压缩阻尼力以消耗地面的冲击能量;当活塞杆1处于复原行程时,缸筒油腔D容积变大,腔内压力减小,活塞杆气腔B中的高压惰性气体将推动浮动活塞12压缩活塞杆油腔A中的油液,通过承力盖40的下中心孔51以及活塞端盖39的上中心孔进入缸筒油腔D,以补充其增大的容积。同时由于缸筒环形油腔C的容积变小,腔内压力增大,所以节流阀片组45两端将产生压差,并向活塞端盖39一侧变形,这样节流阀片组45便先后与承力盖40以及活塞端盖39的壁面44之间形成了环形缝隙,缸筒环形油腔C的部分油液就会先后从活塞环38的折角过油孔41、承力盖40的下环形槽48、节流阀片组45的环形缝隙以及活塞端盖39的上环形槽43和装配过油孔42流入缸筒油腔D。由于环形缝隙面积很小,对流过的油液进行节流,从而将产生复原阻尼力以消耗地面的冲击能量。When the piston rod 1 is in the compression stroke, the volume of the cylinder oil chamber D becomes smaller, and the pressure in the chamber increases, and part of the oil will enter through the upper center hole of the
本实用新型所涉及的密封组合装置同样可以上述方式安装在其它类型的油气弹簧中,并且在不脱离由所附权利要求限定的本实用新型的精神和范围的情况下,可以对本实用新型进行各种不同的更改和改变。The sealing combination device involved in the utility model can also be installed in other types of oil-gas springs in the above-mentioned manner, and without departing from the spirit and scope of the utility model defined by the appended claims, various modifications can be made to the utility model. different changes and alterations.
Claims (10)
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| CNU2007201496601U CN201116581Y (en) | 2007-06-15 | 2007-06-15 | Seal combination device of oil and gas spring |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106068398A (en) * | 2015-02-20 | 2016-11-02 | 北京京西重工有限公司 | There is the fluid damper assembly of multi-functional lining |
| CN111237375A (en) * | 2018-11-29 | 2020-06-05 | 蒂森克虏伯比尔斯坦有限公司 | Shock absorber and vehicle |
-
2007
- 2007-06-15 CN CNU2007201496601U patent/CN201116581Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106068398A (en) * | 2015-02-20 | 2016-11-02 | 北京京西重工有限公司 | There is the fluid damper assembly of multi-functional lining |
| CN111237375A (en) * | 2018-11-29 | 2020-06-05 | 蒂森克虏伯比尔斯坦有限公司 | Shock absorber and vehicle |
| US11320016B2 (en) | 2018-11-29 | 2022-05-03 | Thyssenkrupp Bilstein Gmbh | Vibration damper and vehicle |
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Granted publication date: 20080917 Effective date of abandoning: 20070615 |