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CN201106036Y - Environmentally friendly crop straw carbonization device - Google Patents

Environmentally friendly crop straw carbonization device Download PDF

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Publication number
CN201106036Y
CN201106036Y CNU2007200856101U CN200720085610U CN201106036Y CN 201106036 Y CN201106036 Y CN 201106036Y CN U2007200856101 U CNU2007200856101 U CN U2007200856101U CN 200720085610 U CN200720085610 U CN 200720085610U CN 201106036 Y CN201106036 Y CN 201106036Y
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air inlet
smoke
kiln body
wet
exhaust duct
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李万细
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft
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Abstract

本实用新型涉及一种对农作物秸秆进行炭化处理的装置,属植物秸秆炭化技术领域。它由窑体、点火装置、排湿道、排烟道、左进风管、右进风管、集烟装置及消烟池构成。点火装置装在窑体的中部,窑体的底部两侧装有左进风管和右进风管,后侧制有与窑体外部相通的排烟道和排湿道,排烟道和排湿道的出口上装有集烟装置,集烟装置上装有引火排烟机和消烟池。它是采用将排湿道、排烟道和进风道分开,通过窑内的空间连通循环,使炭化过程完全彻底。解决了现有炭化炉结构复杂,炭化秸秆要进行粉碎,炭化的有害气体排放在大气层中造成二次污染的问题。本实用新型炭化的秸秆原料不需粉碎,干、湿均可。并可直接建在原材料基地处,特别适宜在农村推广应用。

Figure 200720085610

The utility model relates to a device for carbonizing crop stalks, which belongs to the technical field of plant stalk carbonization. It is composed of kiln body, ignition device, wet exhaust path, flue exhaust path, left air inlet pipe, right air inlet pipe, smoke collecting device and smoke elimination pool. The ignition device is installed in the middle of the kiln body. The left and right air inlet pipes are installed on both sides of the bottom of the kiln body. The rear side is equipped with a flue exhaust duct and a wet exhaust duct that communicate with the outside of the kiln body. The exit of the wet path is equipped with a smoke collection device, and the smoke collection device is equipped with an ignition smoke exhauster and a smoke elimination pool. It adopts the method of separating the wet exhaust channel, the flue exhaust channel and the air inlet channel, and communicates and circulates through the space in the kiln, so that the carbonization process is completely thorough. The invention solves the problems that the structure of the existing carbonization furnace is complicated, the carbonized straw needs to be crushed, and the carbonized harmful gas is discharged into the atmosphere to cause secondary pollution. The carbonized straw raw material of the utility model does not need to be pulverized, and can be dry or wet. And it can be built directly at the raw material base, which is especially suitable for popularization and application in rural areas.

Figure 200720085610

Description

环保型农作物秸秆炭化装置 Environmentally friendly crop straw carbonization device

技术领域:Technical field:

本实用新型涉及一种对农作物秸秆进行炭化处理的装置,属植物秸秆炭化技术领域。The utility model relates to a device for carbonizing crop stalks, which belongs to the technical field of plant stalk carbonization.

背景技术:Background technique:

随着农村种植业的快速发展,农民在将植物的果实收割后,大量的植物秸秆却无法处理,只得将其在田间烧掉,这样既浪费了大量的宝贵资源,而且还污染环境。近几年就经常出现由于农民焚烧秸秆而引起飞机无法起降,高速公路能见度低而被迫关闭数小时的事件。为了解决这一问题,人们也想了很多办法,如将其粉碎后制成机制木炭,或做成植物纤维高密度板,或直接用于锅炉燃料,这些方法虽能解决一定的问题,但因秸秆数量太多,松散凌乱,不便运输和存放,加之这些方法对秸秆的质量有一定的要求,因此,现在大量的秸秆还是未被利用而被焚烧掉。也有采用将秸秆就地粉碎还田的,但秸秆在地里需要2-3年才能分解,对地里的土质损害较大,而且还影响庄稼的种植。现在最好的途经是将植物秸秆炭化后作为替带煤炭的再生能源,但是现有的炭化炉大都结构比较复杂,还需要将秸秆进行粉碎后才能进行炭化处理,而且炭化处理过程中产生的大量有害气体还是通过烟囱排放在大气层中,造成二次污染。With the rapid development of the rural planting industry, after the farmers harvest the fruits of the plants, a large amount of plant stalks cannot be disposed of, so they have to burn them in the field, which not only wastes a lot of precious resources, but also pollutes the environment. In recent years, there have been frequent incidents in which planes were unable to take off and land due to straw burning by farmers, and highways were forced to close for several hours due to low visibility. In order to solve this problem, people have also thought of many ways, such as making mechanism charcoal after crushing it, or making it into plant fiber high-density board, or directly using it as boiler fuel. Although these methods can solve certain problems, but because of There are too many straws, loose and messy, and it is inconvenient to transport and store. In addition, these methods have certain requirements on the quality of straws. Therefore, a large amount of straws are still unused and burned. There is also the method of crushing the stalks on the spot and returning them to the field, but the stalks need 2-3 years to decompose in the field, which will cause great damage to the soil quality in the field, and also affect the planting of crops. The best way now is to carbonize plant straws as a renewable energy source instead of coal, but most of the existing carbonization furnaces have complex structures, and the straw needs to be crushed before carbonization can be carried out, and a large amount of carbonization is produced during the carbonization process Harmful gases are still discharged into the atmosphere through chimneys, causing secondary pollution.

发明内容:Invention content:

本实用新型的目的在于:提供一种克服现有秸秆炭化炉的不足,炭化时秸秆不需粉碎或作任何加工,直接堆放后进行炭化,且结构简单,安全可靠,操作方便的环保型农作物秸秆炭化装置。The purpose of this utility model is to provide an environment-friendly crop straw that overcomes the shortcomings of the existing straw carbonization furnace. When carbonizing, the straw does not need to be crushed or processed, and can be directly stacked and then carbonized. It is simple in structure, safe and reliable, and easy to operate. Carbonization device.

本实用新型是通过如下的技术方案来实现上述目的的:The utility model realizes above-mentioned purpose through following technical scheme:

该环保型农作物秸秆炭化装置由窑体、点火装置、排湿道、排烟道、左进风管、右进风管、集烟装置及消烟池构成,其特征在于:窑体上开有窑门,窑体的中底部制有一点火装置,窑体的底部两侧分别装有左进风管和右进风管,窑体的后侧制有与窑体外部相通的排烟道和排湿道,排烟道和排湿道的出口上装有一集烟装置,集烟装置的另一端连接消烟池。窑体的底部两侧开有与左进风管和右进风管连通的左进风口和右进风口。窑门上开有点火口和观火口。窑体的内壁上装有保温层。集烟装置上装有引火排烟机。The environmentally friendly crop straw carbonization device is composed of a kiln body, an ignition device, a wet exhaust duct, a flue exhaust duct, a left air inlet pipe, a right air inlet pipe, a smoke collecting device and a smoke elimination pool. It is characterized in that: the kiln body has The kiln door and the middle bottom of the kiln body are equipped with an ignition device, and the two sides of the bottom of the kiln body are respectively equipped with a left air inlet pipe and a right air inlet pipe. A smoke collecting device is installed on the outlet of the wet path, the flue exhaust path and the wet exhaust path, and the other end of the smoke collecting device is connected to the smoke elimination pool. Both sides of the bottom of the kiln body are provided with a left air inlet and a right air inlet connected with the left air inlet pipe and the right air inlet pipe. The kiln door has a fire port and a fire viewing port. The inner wall of the kiln body is provided with an insulating layer. A smoke exhauster is installed on the smoke collecting device.

本实用新型与现有技术相比的优点在于:Compared with the prior art, the utility model has the following advantages:

1、本实用新型炭化的秸秆原料不需粉碎,干、湿、生均可。1. The carbonized straw raw material of the utility model does not need to be crushed, and can be dry, wet or raw.

2、本实用新型可以用金属制做,也可用砖砌制作,还可用质地好的黄泥干垒制作,制作材料易得。2. The utility model can be made of metal, also can be made of bricks, and can also be made of yellow mud dry base with good texture, and the making materials are easy to get.

3、本实用新型将排湿道、排烟道和进风道分开,并通过窑内的空间连通循环,使炭化过程非常彻底,炭化出的炭化物质量好。3. The utility model separates the wet discharge channel, the smoke exhaust channel and the air intake channel, and connects and circulates through the space in the kiln, so that the carbonization process is very thorough, and the quality of the carbonized products produced by carbonization is good.

4、本实用新型可直接建于原材料基地,原材料就地取材,减少秸秆的收集和运输加工的人力、运力,减少成本开支,容易在农村推广应用。4. The utility model can be directly built in the raw material base, and the raw materials are obtained locally, which reduces the manpower and transport capacity for straw collection, transportation and processing, reduces costs and expenses, and is easy to popularize and apply in rural areas.

附图说明:Description of drawings:

图1为环保型农作物秸秆炭化装置的结构示意图;Fig. 1 is the structural representation of environment-friendly crop straw carbonization device;

图2为环保型农作物秸秆炭化装置窑体的侧视图;Fig. 2 is a side view of the kiln body of an environment-friendly crop straw carbonization device;

图3为环保型农作物秸秆炭化装置窑体的俯视图;Fig. 3 is the top view of the kiln body of the environmentally friendly crop straw carbonization device;

图中:1、窑体,2、左进风口,3、点火装置,4、点火口,5、排湿道,6、排烟道,7、集烟装置,8、引火排烟机,9、消烟池,10、右进风口,11、观火口,12、保温层,13、窑门,14、左进风管,15、右进风管。In the figure: 1. Kiln body, 2. Left air inlet, 3. Ignition device, 4. Ignition port, 5. Wet exhaust channel, 6. Flue exhaust channel, 7. Smoke collecting device, 8. Ignition and smoke exhaust machine, 9 , smoke elimination pool, 10, right air inlet, 11, fire viewing port, 12, insulation layer, 13, kiln door, 14, left air inlet pipe, 15, right air inlet pipe.

具体实施方式:Detailed ways:

该环保型农作物秸秆炭化装置由窑体1、点火装置3、排湿道5、排烟道6、左进风管14、右进风管15、集烟装置7及消烟池9构成。窑体1上开有一扇窑门13,窑体1的中部制有点火装置3,点火装置3上放置有隔网,窑体1的后侧制有排烟道6和排湿道5,排烟道6和排湿道5的出口上装有一集烟装置7,集烟装置7的另一端连接消烟池9。窑体1的底部两侧制有左进风管14和右进风管15,左进风管14与左进风口2连接,右进风管15与右进风口10连接。窑门13上开有点火口4和观火口11。窑体1的内壁上装有保温层12。集烟装置7上装有引火排烟机8,集烟装置7的端部与消烟池9连通。窑体1采用砖砌成,也可用黄泥干垒制作,窑体1的里面粘附有泥土制做的保温层12,小型的窑体1也可用金属制作而成。The environmentally friendly crop straw carbonization device consists of a kiln body 1 , an ignition device 3 , a wet exhaust duct 5 , a flue exhaust duct 6 , a left air inlet pipe 14 , a right air inlet pipe 15 , a smoke collection device 7 and a smoke elimination pool 9 . There is a kiln door 13 on the kiln body 1, an ignition device 3 is formed in the middle of the kiln body 1, and a partition screen is placed on the ignition device 3, and a flue exhaust duct 6 and a wet exhaust duct 5 are formed on the rear side of the kiln body 1. A smoke collecting device 7 is installed on the outlet of the flue 6 and the wet discharge channel 5 , and the other end of the smoke collecting device 7 is connected to the smoke elimination pool 9 . The bottom both sides of kiln body 1 are shaped on left air inlet pipe 14 and right air inlet pipe 15, and left air inlet pipe 14 is connected with left air inlet 2, and right air inlet pipe 15 is connected with right air inlet 10. Have a fire port 4 and a fire viewing port 11 on the kiln door 13. The inner wall of the kiln body 1 is provided with an insulating layer 12 . The smoke collecting device 7 is equipped with an ignition smoke exhauster 8 , and the end of the smoke collecting device 7 communicates with the smoke elimination pool 9 . The kiln body 1 is made of bricks, and can also be made of yellow mud. The inside of the kiln body 1 is adhered with an insulating layer 12 made of earth, and the small kiln body 1 can also be made of metal.

炭化前,打开窑门13,将引火柴如:黄豆秆、棉秆等干料放在窑体1内的点火装置3的隔网上,然后依次分左、右两边平堆需要炭化的秸秆或树木枝叶,边堆边踩压,压得越紧越实越好,装得越满越多越好。装好后,封好窑门13,打开左进风口2和右进风口10以及排湿道5,关闭观火口11和排烟道6,然后从点火口4送进火种,点燃窑体1内的点火装置3上的易燃引火柴。见排湿道5冒烟后确认点燃了炭化物再封闭点火口4,再逐步关小左进风口2和右进风口10,打开观火口11,观察窑体1内火苗燃烧情况,当窑体1内全部起火后,立即关闭观火口11。待窑体1内温度均匀,炭化物燃烧正常,再关闭排湿道5,打开排烟道6,注意观察烟道口,烟道口冒的是清烟并有少许火星,表明窑内所有物品全部在炭化中。一小时后,从观火口11处喷进雾状高压水进行灭火,再将观火口11关闭,让窑内充满水蒸汽,使水蒸汽进入炭化物中,让炭化物充进负氧,增强炭化物的坚硬度。Before carbonization, open the kiln door 13, put the dry materials such as soybean stalks and cotton stalks on the partition net of the ignition device 3 in the kiln body 1, and then divide the left and right sides into flat piles of straw or trees to be carbonized The branches and leaves should be piled up and pressed down. The tighter and firmer the better, the fuller the better. After installation, seal the kiln door 13, open the left air inlet 2 and the right air inlet 10 and the wet discharge channel 5, close the fire viewing port 11 and the flue exhaust channel 6, and then send the kindling from the ignition port 4 to ignite the inside of the kiln body 1 The flammable kindling on the ignition device 3. After seeing the smoke from the wet discharge channel 5, confirm that the charcoal is ignited, then close the ignition port 4, then gradually close the left air inlet 2 and the right air inlet 10, open the fire viewing port 11, and observe the flame burning in the kiln body 1. When the kiln body 1 After all fires inside, close the fire viewing port 11 immediately. After the temperature in the kiln body 1 is uniform and the charcoal burns normally, then close the wet exhaust duct 5, open the flue exhaust duct 6, and pay attention to observe the flue opening. There is clear smoke and a little spark from the flue opening, indicating that all the items in the kiln are being carbonized middle. One hour later, spray mist high-pressure water from the fire viewing port 11 to extinguish the fire, and then close the fire viewing port 11 to fill the kiln with water vapor, so that the water vapor enters the carbonized product, and the carbonized product is filled with negative oxygen to enhance the hardness of the carbonized product Spend.

约半小时后,当炭化装置内的温度降下去之后,再从观火口11处观望窑体1内有无明火,若有明火再用自来水灭火,若无大明火,只是小点亮火,则可打开窑门13,进窑出炭,在出炭中若发现炭中有火,可立即用水灭除。从炭化装置中取出的物品即为成品炭化物。About half an hour later, when the temperature in the carbonization device drops, check whether there is an open flame in the kiln body 1 from the fire viewing port 11. If there is an open fire, use tap water to extinguish the fire. If there is no large open fire, just a small light, then The kiln door 13 can be opened, and the charcoal is discharged from the kiln. If a fire is found in the charcoal during the charcoal discharge, it can be eliminated with water immediately. The items taken out of the carbonization device are the finished carbonized products.

本实用新型在排烟道6的出口上装有集烟装置7和引火排烟机8,引火排烟机8可使窑体1内的秸秆炭化更彻底,集烟装置7的出口与消烟池9连通,使炭化处理过程中产生的有害气体,在引火排烟机8的作用下,经集烟装置7的出口进入消烟池9后沉淀,化解焦油及尼古丁,使该装置在炭化过程中不产生二次污染。The utility model is equipped with a smoke collection device 7 and a smoke exhauster 8 on the outlet of the exhaust duct 6. The smoke exhauster 8 can make the straw in the kiln body 1 carbonized more thoroughly. 9 is connected, so that the harmful gas produced in the carbonization process, under the action of the ignition smoke exhauster 8, enters the smoke elimination pool 9 through the outlet of the smoke collection device 7 and then settles to dissolve tar and nicotine, so that the device can be used in the carbonization process. No secondary pollution will be generated.

Claims (5)

1. 一种环保型农作物秸秆炭化装置,它由窑体(1)、点火装置(3)、排湿道(5)、排烟道(6)、左进风管(14)、右进风管(15)、集烟装置(7)及消烟池(9)构成,其特征在于:窑体(1)上开有窑门(13),窑体(1)的中底部制有一点火装置(3),窑体(1)的底部两侧分别装有左进风管(14)和右进风管(15),窑体(1)的后侧制有与窑体(1)外部相通的排烟道(6)和排湿道(5),排烟道(6)和排湿道(5)的出口上装有一集烟装置(7),集烟装置(7)的另一端连接消烟池(9)。1. An environment-friendly crop straw carbonization device, which consists of a kiln body (1), an ignition device (3), a wet exhaust duct (5), a flue exhaust duct (6), a left air inlet pipe (14), and a right air inlet Pipe (15), smoke collection device (7) and smoke elimination pool (9), characterized in that: the kiln body (1) has a kiln door (13), and the middle bottom of the kiln body (1) is equipped with an ignition device (3), both sides of the bottom of the kiln body (1) are equipped with a left air inlet pipe (14) and a right air inlet pipe (15) respectively, and the rear side of the kiln body (1) has a The flue exhaust duct (6) and the wet exhaust duct (5), the outlet of the flue exhaust duct (6) and the damp exhaust duct (5) are equipped with a smoke collection device (7), and the other end of the smoke collection device (7) is connected to the fire extinguisher. Smoke pool (9). 2. 根据权利要求1所述的环保型农作物秸秆炭化装置,其特征在于:窑体(1)的底部两侧开有与左进风管(14)和右进风管(15)连通的左进风口(2)和右进风口(10)。2. The environmental-friendly crop straw carbonization device according to claim 1, characterized in that: the bottom sides of the kiln body (1) are provided with left air inlet pipes (14) and right air inlet pipes (15) connected to each other. Air inlet (2) and right air inlet (10). 3. 根据权利要求1所述的环保型农作物秸秆炭化装置,其特征在于:窑门(1)上开有点火口(4)和观火口(11)。3. The environmental-friendly crop straw carbonization device according to claim 1, characterized in that: the kiln door (1) is provided with an ignition opening (4) and an observation opening (11). 4. 根据权利要求1所述的环保型农作物秸秆炭化装置,其特征在于:窑体(1)的内壁上装有保温层(12)。4. The environmentally friendly crop straw carbonization device according to claim 1, characterized in that: the inner wall of the kiln body (1) is provided with an insulating layer (12). 5. 根据权利要求1所述的环保型农作物秸秆炭化装置,其特征在于:集烟装置(7)上装有引火排烟机(8)。5. The environmentally friendly crop stalk carbonization device according to claim 1, characterized in that: the smoke collecting device (7) is equipped with an ignition smoke exhauster (8).
CNU2007200856101U 2007-06-29 2007-06-29 Environmentally friendly crop straw carbonization device Expired - Fee Related CN201106036Y (en)

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* Cited by examiner, † Cited by third party
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CN105695031A (en) * 2016-03-30 2016-06-22 福建省邵武市兴宇炭业有限公司 Production method of machine-made charcoal

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105695031A (en) * 2016-03-30 2016-06-22 福建省邵武市兴宇炭业有限公司 Production method of machine-made charcoal

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