CN201084031Y - Oil temperature control device - Google Patents
Oil temperature control device Download PDFInfo
- Publication number
- CN201084031Y CN201084031Y CNU2007200689804U CN200720068980U CN201084031Y CN 201084031 Y CN201084031 Y CN 201084031Y CN U2007200689804 U CNU2007200689804 U CN U2007200689804U CN 200720068980 U CN200720068980 U CN 200720068980U CN 201084031 Y CN201084031 Y CN 201084031Y
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- Prior art keywords
- temperature
- oil
- heating
- control device
- control
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 59
- 239000002828 fuel tank Substances 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 239000012530 fluid Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000002184 metal Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000009834 vaporization Methods 0.000 description 3
- 230000008016 vaporization Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010622 cold drawing Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Control Of Temperature (AREA)
Abstract
The utility model discloses an oil temperature control device for drawing oil, comprising a power supply, an electric heater, a heating control device and a temperature sensor. The utility model is characterized in that: the heating control device is used for controlling the heating of the electric heater; the temperature sensor is used for detecting oil temperature and transmitting signals to the heating control device; the heating control device comprises a pre-heating control unit, a heating power control unit and a constant temperature control unit; wherein, the pre-heating control unit is used for controlling heating oil to a set temperature, and the heating power control unit is used for controlling the heating power of the electric heater, and the constant temperature control unit is used for controlling oil temperature within a set temperature range. The utility model has the advantages of realizing the constant temperature control of the drawing oil, avoiding evaporization of the drawing oil at high temperature and ensuring environmental protection and safety on the production spot.
Description
Technical field
The utility model relates to a kind of oil-temperature control device, the oil-temperature control device of drawing oil during particularly a kind of metal is cold-formed.
Background technology
Bar is common metallic article.The machine-shaping of metallurgy industry metal finished product bar, generally can be divided into thermo forming and be hot rolling and cold-formed be two kinds of forms of cold-drawn.High-quality cold drawing of metal bar be the semi-finished metal bar that with drawbench the metal stock cold-drawn is become to meet dimensions, drawing oil is to be used in continuous Cold Drawing Process, reduces friction between drawbench mould and steel, the heat of reduction steel plastic yield generation, the grease of optimization surface quality of steel.Show as thickly at normal temperatures, along with decrease of temperature, it exists form progressively to be tending towards solid-state, can't flow.Make drawing oil performance the best use of, temperature must be controlled at 45 ℃ ± 1.5.
Drawing oil recycles.Oil well pump is had an effect the steel surface that liquid drawing oil in the fuel tank is transported to the mould import and export.The drawing oil sound of rain pattering is back to fuel tank to draw-off tray by oil guide pipe then.
Original drawing oil oil-temperature control device is in fuel tank, and an electrothermal tube heating is installed, and adopts conventional heating with full power method, and drawing oil is heated.Its method of operating is when drawbench send the machine of establishing by cable, starts the drawing oil heating arrangement, treats that the oil temperature in the fuel tank rises, and when drawing oil can flow, drawbench production could normally be carried out.There is certain drawback in this control method: (1) heat conductivility is poor, and heat time heating time is long.According to technological requirement, drawing oil must be heated to 45 ℃ ± 1.5 competence exertion the best use ofs.Make about 0.5M
3Drawing oil be heated to 45 ℃ from normal temperature, electrothermal tube heating with full power needs about 1 hour.When environment temperature is lower than below 10 ℃, when 0 ℃ of left and right sides, drawing oil is solidified as solid-state shape especially, electrothermal tube heats up and can only make grease dissolving among a small circle, make FCL drawing oil oil temperature rise to 45 ℃, need heating more than 3 hours, had a strong impact on the effective activity duration.(2) oily contaminated vapor is serious.Owing to have only an electrothermal tube heating in the fuel tank, the surface of contact of electrothermal tube and drawing oil is less, when the electrothermal tube heating with full power, the surface temperature of electrothermal tube can reach 800-1200 ℃, cause the fluid vaporization of electrothermal tube surface, form a large amount of volatility oil smoke and fill the air whole perform region, serious environment pollution, harm personnel health.(3) control method falls behind, and energy resource consumption is big.The startup of electrothermal tube and to stop be the moving switch control of armrest.Drawing oil is subjected to such environmental effects in performance cooling effect and reflux course, the oil temperature descends, and the fluid thickening need reheat, and therefore frequent transmission or not heat pipe power supply causes the waste of the manpower and the energy.
Summary of the invention
For addressing the above problem, the utility model provides a kind of oil-temperature control device, by preheating control module, heating power control module, the traditional total power manual control mode of temperature control unit replacement, avoid long, drawback such as oily contaminated vapor is serious, energy resource consumption is big heat time heating time, reach the purpose that drawing oil oil temperature is controlled at setting range automatically.
For achieving the above object, oil-temperature control device of the present utility model comprises power supply; Electric heater; Control the heating control apparatus of described electric heater heating; Be used to measure the oil temperature and transmit the temperature sensor that signal is given heating control apparatus; Described heating control apparatus comprises that control oil is heated to the heating power control module that preheats control module, the described electric heater heating power of control of design temperature, the temperature control unit of control oil temperature in the design temperature scope.
The described control module that preheats has the default described control module self-timing control device of start-up time that preheats.
Described electric heater is three electrothermal tubes that are evenly distributed in the fuel tank.
Oil-temperature control device of the present utility model also comprises detecting the mechanical temperature controller of cutting off the electricity supply automatically when temperature is higher than design temperature in the fuel tank.
Oil-temperature control device of the present utility model has realized that the drawing oil temperature controls automatically, and can arbitrarily set the time of preheating as required, has reduced production setup time.
Oil-temperature control device of the present utility model has been realized the drawing oil thermostatic control, has avoided the vaporization of drawing oil under the condition of high temperature, has guaranteed the environmental protection and the safety of production scene.
Description of drawings
Fig. 1 is the block scheme of oil-temperature control device of the present utility model.
Embodiment
Fig. 1 is the block scheme of oil-temperature control device of the present utility model, and as shown in the figure, oil-temperature control device comprises power supply 1, heating control apparatus 2, electric heater 3, temperature sensor 4.Described heating control apparatus 2 comprises and preheats control module 21, heating power control module 22, temperature control unit 23.
Heating power control module 22 is used to regulate the heating power of electric heater 3.
When temperature sensor 4 detected the drawing oil temperature and reaches 45+1.5 ℃ of the setting value upper limit, signal passed to heating power control module 22 through temperature control unit 23.Heating power control module 22 stops the heating of all electrothermal tubes of electric heater 5 at this moment, and the work that preheats control module 21 simultaneously stops.
When temperature sensor 4 detects the drawing oil temperature and reaches 45-1.5 ℃ of setting value lower limit, signal passes to heating power control module 22 through temperature control unit 23, wherein two electrothermal tubes that started electric heater 3 by heating power control module 22 carry out the underpower heating to drawing oil, the heat that loses in the fluid circulation is compensated, and heating power is 35%～40% of a rated power.When temperature sensor 4 detects the drawing oil temperature and reaches 45+1.5 ℃ of the setting value upper limit, stop heating again.
Behind end-of-job, when promptly temperature control unit 23 quit work, the self-timing control device that preheats control module 21 was started working, and prepared for produce next time.
Above the oil level in fuel tank, a mechanical temperature controller 5 is installed, its design temperature is a little more than the design temperature of thermostatically-controlled equipment, and design temperature is 75 ℃.Malfunctioning to prevent heating control apparatus 2, when mechanical temperature controller 5 detects in the fuel tank oil gas temperature and reaches 75 ℃ of design temperatures, cut off the power supply of this device automatically.Increase safety device, stopped hidden danger such as fluid high-temperature evaporation, burning.
Claims (6)
1. oil-temperature control device, is characterized in that power supply, electric heater, also comprises:
Control the heating control apparatus of described electric heater;
Be used to measure the oil temperature and transmit the temperature sensor that signal is given heating control apparatus;
Described heating control apparatus comprises that control oil is heated to the heating power control module that preheats control module, the described electric heater heating power of control of design temperature, the temperature control unit of control oil temperature in the design temperature scope.
2. oil-temperature control device as claimed in claim 1 is characterized in that, the described control module that preheats has the default described control module self-timing control device of start-up time that preheats.
3. oil-temperature control device as claimed in claim 1 is characterized in that, described electric heater is three electrothermal tubes that are evenly distributed in the fuel tank.
4. oil-temperature control device as claimed in claim 3 is characterized in that, described three electrothermal tubes are when preheating control, and the heating power of an electrothermal tube is a rated power, and the heating power of all the other two electrothermal tubes is 50% of a rated power.
5. oil-temperature control device as claimed in claim 3 is characterized in that, described three electrothermal tubes are when thermostatic control, and the heating power of an electrothermal tube is 0, and the heating power of all the other two electrothermal tubes is 35%～40% of a rated power.
6. oil-temperature control device as claimed in claim 1 is characterized in that, also comprises detecting the mechanical temperature controller of cutting off the electricity supply automatically when temperature is higher than design temperature in the fuel tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200689804U CN201084031Y (en) | 2007-04-16 | 2007-04-16 | Oil temperature control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200689804U CN201084031Y (en) | 2007-04-16 | 2007-04-16 | Oil temperature control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201084031Y true CN201084031Y (en) | 2008-07-09 |
Family
ID=39626502
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200689804U Expired - Lifetime CN201084031Y (en) | 2007-04-16 | 2007-04-16 | Oil temperature control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201084031Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103677018A (en) * | 2013-12-13 | 2014-03-26 | 中联重科股份有限公司 | Mineral oil heating control method, control device and control system |
| CN109857168A (en) * | 2019-01-25 | 2019-06-07 | 阿特拉斯·科普柯(无锡)压缩机有限公司 | A kind of preheating control system and control method |
-
2007
- 2007-04-16 CN CNU2007200689804U patent/CN201084031Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103677018A (en) * | 2013-12-13 | 2014-03-26 | 中联重科股份有限公司 | Mineral oil heating control method, control device and control system |
| CN109857168A (en) * | 2019-01-25 | 2019-06-07 | 阿特拉斯·科普柯(无锡)压缩机有限公司 | A kind of preheating control system and control method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: BAOSTEEL SPECIAL STEEL CO., LTD. Free format text: FORMER OWNER: BAOSHAN IRON + STEEL CO., LTD. Effective date: 20140122 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 201900 BAOSHAN, SHANGHAI TO: 200940 BAOSHAN, SHANGHAI |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140122 Address after: 200940 Baoshan District aquatic Road, Shanghai, No. 1269 Patentee after: BAOSTEEL SPECIALSTEEL CO., LTD. Address before: 201900 Fujin Road, Shanghai, orchard, Baoshan District Patentee before: Baoshan Iron & Steel Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20080709 |